EP0504396A1 - Dispositif d'imagerie ayant un transistor a film mince ameliore et structures de dispositif photosensible - Google Patents
Dispositif d'imagerie ayant un transistor a film mince ameliore et structures de dispositif photosensibleInfo
- Publication number
- EP0504396A1 EP0504396A1 EP19920900057 EP92900057A EP0504396A1 EP 0504396 A1 EP0504396 A1 EP 0504396A1 EP 19920900057 EP19920900057 EP 19920900057 EP 92900057 A EP92900057 A EP 92900057A EP 0504396 A1 EP0504396 A1 EP 0504396A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- semiconductor material
- layer
- thin film
- photosensitive
- film transistor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000010409 thin film Substances 0.000 title claims abstract description 62
- 239000004065 semiconductor Substances 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000001465 metallisation Methods 0.000 claims abstract description 36
- 239000000758 substrate Substances 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 239000010703 silicon Substances 0.000 claims description 9
- 238000002161 passivation Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000003491 array Methods 0.000 description 11
- 229910021417 amorphous silicon Inorganic materials 0.000 description 8
- 238000000059 patterning Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 230000006735 deficit Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 230000036039 immunity Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
- H01L27/144—Devices controlled by radiation
- H01L27/146—Imager structures
- H01L27/14643—Photodiode arrays; MOS imagers
Definitions
- the present invention is related to the field of photosensitive imaging arrays, and more particularly, to such imaging arrays which incorporate thin film transistors for control of readout.
- One type of photosensor array comprises a substrate having an array of amorphous silicon (a-Si) thin film transistors (TFT's) disposed thereon.
- the thin film transistors in turn, have an array of amorphous silicon photodiodes disposed thereover and in contact therewith, wit-h one photodiode associated with and connected to each thin film transistor.
- Such imagers can be fabricated with a relatively high density of relatively small photosensitive cells and can be made much larger in area as compared to such photosensor arrays fabricated in monocrystalline silicon. As a consequence, such imagers have found application in a number of products.
- the most common form of such a photosensitive array employs inverted thin film transistors and in sequence from the substrate up, comprise a gate electrode pattern disposed on the substrate and configured to serve as a scan line for a row of thin film transistors by connecting the gates of all of the thin film transistors on a row in parallel, a gate dielectric overlying the gate electrode pattern and exposed portions of the substrate, a layer of intrinsic amorphous silicon having a thinner layer of N + doped amorphous silicon disposed thereon with that silicon layer being patterned to provide the thin film transistors of the readout system, a layer of source/drain metallization disposed over the layers of semiconductor material and patterned to provide the source and drain electrodes of the individual thin film transistors and to couple a column of thin film transistors in parallel to a data scan line integral with the drain metallization of the transistors of that column.
- the source electrodes are individually isolated to individual cells.
- a second layer of amorphous silicon overlies this structure and is patterned to be restricted to individual segments, each disposed in ohmic contact with the source electrode of its associated thin film transistor. That source electrode serves as the bottom or readout contact for that photodiode.
- the upper contact for the photodiodes is typically a transparent conductor which makes contact to all of the diodes. While such photosensitive arrays are successfully fabricated at reasonably low cost, there are yield problems in the fabrication of such arrays which increase the cost of the individual arrays. One of the yield problems is that during patterning of the amorphous silicon which forms the photodiodes, the.
- An improved structure for the thin film transistors of such a photosensitive array and of the photosensitive array itself is needed which facilitates fabrication of such arrays with greater yield and higher reliability.
- a primary object of the present invention is to provide a thin film transistor structure for photosensitive arrays which has increased immunity to deterioration during patterning of overlying semiconductor material.
- Another object of the present invention is to provide a photosensitive device semiconductor layer configuration which results in improved reliability and ease of fabrication of a photosensitive array employing thin film transistors.
- Another object of the present invention is to provide an improved method for fabricating thin film transistor photosensitive arrays which results in simplified fabrication and higher yield.
- This semiconductor layer is configured in accordance with the intended source electrode pattern so that it underlies the entire area occupied by the source electrode for that thin film transistor and the entire area occupied by the semiconductor material of the overlying photosensitive device.
- that material is intentionally patterned to underlie the entire area occupied by the source electrode.
- This change in semiconductor layer configuration eliminates a step in the source electrode which is typically on the order of 2,500A high where the source electrode extends beyond the edge of the thin film transistor semiconductor material in the prior art configuration. That step in the prior art structure is a location where many faults and opens occur as a result of inadequate passivation of the source metallization and the semiconductor material of the thin film transistor.
- Figure 1 is a plan view illustration of a portion of a prior art thin film transistor photodiode photosensitive 'array
- Figures 2 and 3 are cross-sections taken through the structure of Figure 1 along the section lines 2-2 and 3- 3;
- Figure 4 is a plan view illustration of a similar portion of a thin film transistor photodiode photosensitive array in accordance with the present invention; and Figures 5 and 6 are " cross-sections through the structure of Figure 4 taken along the lines 5-5 and 6-6 in Figure 4.
- FIG 1 a portion of a prior art thin film transistor photodiode photosensitive array is ili-strated in plan view.
- the central portion of this illustration is one pixel 160 of such a photosensitive array and has adjacent thereto small segments of the adjacent pixels to more clearly illustrate the overall configuration of the device.
- This same structure is illustrated in cross-section in Figures 2 and 3 which are taken along the lines 2-2 and 3-3 in Figure 1.
- the structure shown in plan view in Figure 1 has a plurality of levels.
- In the center of the pixel 160 is a relatively large, usually rectangular (and typically substantially square) segment 150 of semiconductor material in which the photosensitive device for that cell is fabricated.
- the source metallization 138 includes a projection which extends over the semiconductor material 130-132 of the thin film transistor and overlaps slightly with the gate metallization 118 for that transistor.
- the gate metallization 118 is disposed on the substrate 112 and is the lowest level portion of the structure identified in Figure 1.
- the source/drain metallization of the thin film transistor also includes stripes which extend vertically in the figure which are disposed on either side of the pixel 160. These conductors are known as data lines in the thin film transistor photosensitive array art. Each data line includes a projection which extends over the gate electrode of the thin film transistor for each pixel in the column served by that data line. In this manner, any data read out of any of the photosensitive cells in that column appears on that data line.
- the gate metallization 118 is common to all of the thin film transistors in a given row of this array and is known as a scan line.
- the gate metallization is about 1,800A thick, the gate dielectric is about 1500A thick and the semiconductor material is about 2,500A thick.
- the source/drain metallization is typically 4000A thick. Consequently, with the vertical step at the edge of the semiconductor material which is typically produced by many fabrication processes, the source electrode extends over a step which is about five-eighth its own thickness.
- the source metallization is typically retains a substantially vertical edge which is difficult to adequately passivate. The problems created by this step are further exacerbated by the tendency of the source metallization to etch, during the etching of the source metallization, at a faster rate along steps, probably due to stress in the source metal going across the step.
- the passivation layer 148 which extends over " this step in the source metallization has a significant propensity for penetration by the etchant which patterns the overlying semiconductor material.
- the effect of such penetration varies with the degree of passivation present prior to the beginning of the etching process and can vary from slight deterioration in the operating characteristics of the device to the creation of an open circuit which renders that pixel of the device inoperative. While in many applications a few inoperative pixels can be tolerated, they are considered undesirable even in those applications and are not permitted in many other applications.
- this • problem is overcome by changing the pattern used to pattern the semiconductor material of the thin film transistor.
- this edge is eliminated by patterning the semiconductor material to underlie the entire source electrode of that transistor and the entire semiconductor material of the photosensitive device for that pixel of the array.
- the semiconductor material 32 extends into the interior of the pixel from the gate electrode protrusion into that pixel and forms a substantially rectangular picture frame 32 around the source electrode 38 for that pixel.
- the semiconductor material of the photosensitive device forms a picture frame around both the source metallization and the underlying semiconductor material, except where they extend out to the active area of the thin film transistor in the upper left portion of the pixel 60.
- the gate electrode material for this array is preferred to fabricate the gate electrode material for this array as a two layer conductor comprised of chromium as a thin first layer and molybdenum as a thick second layer as taught in related Application Serial No. (RD-19,810), entitled, "Thin Film Transistor
- the source/drain metallization is also preferred to fabricate the source/drain metallization as a two layer structure having a thin first layer of chromium and a relatively thick second layer of molybdenum as taught in related Application Serial No. (RD-19,511), entitled, "Thin Film Transistor Structure for Uniform Characteristics Across a Wafer and Method of Fabrication", in order to provide a sloped sidewall on the source/drain metallization which facilitates the passivation of those sidewalls by a subsequently deposited passivation layer 48.
- RD-19,511 entitled, "Thin Film Transistor Structure for Uniform Characteristics Across a Wafer and Method of Fabrication
- This inventive structure ⁇ iy be fabricated in substantially the same manner as the prior art structure with but with a change in the configuration of the semiconductor material of the thin film transistors.
- the source electrode disposed entirely on the semiconductor material of the thin film transistor as has been described, many of the resulting benefits can be obtained by locating the edge of the semiconductor material of the thin film transistor far enough under the semiconductor material of the photosensitive device that the step in the source electrode is protected from exposure to the etchant used to pattern the semiconductor material of the photosensitive device by both that semiconductor material itself and the photoresist which protects those portions of that semiconductor material which are to be retained in the final device structure. This eliminates the risk of ineffective passivation of the step in the source metallization resulting in penetration by the semiconductor etchant.
Abstract
Une structure améliorée pour un réseau photosensible de photodiodes à transistor à film mince retient le matériau semi-conducteur de la couche du transistor à film mince sous la zone entière occupée par le dispositif photosensible pour chaque pixel du réseau. Ceci permet d'éliminer un gradin dans la couche sur lequel la métallisation de source du transistor à film mince est disposée et se traduit par une passivation plus fiable de cette couche, une augmentation du rendement et une réduction des coûts. Plusieurs procédés améliorés peuvent être utilisés pour la fabrication d'un tel réseau photosensible de photodiodes à transistor à film mince.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US59342290A | 1990-10-05 | 1990-10-05 | |
US593422 | 1990-10-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP0504396A1 true EP0504396A1 (fr) | 1992-09-23 |
Family
ID=24374645
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19920900057 Withdrawn EP0504396A1 (fr) | 1990-10-05 | 1991-10-02 | Dispositif d'imagerie ayant un transistor a film mince ameliore et structures de dispositif photosensible |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0504396A1 (fr) |
CA (1) | CA2048785A1 (fr) |
WO (1) | WO1992006502A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04321273A (ja) * | 1991-04-19 | 1992-11-11 | Fuji Xerox Co Ltd | イメージセンサ |
US5399884A (en) * | 1993-11-10 | 1995-03-21 | General Electric Company | Radiation imager with single passivation dielectric for transistor and diode |
JP3652374B2 (ja) * | 1994-06-16 | 2005-05-25 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴイ | テレテキストページを伝送する方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4746989A (en) * | 1984-05-04 | 1988-05-24 | Energy Conversion Devices, Inc. | Contact-type imager for scanning moving image-bearing members |
EP0251563A3 (fr) * | 1986-06-17 | 1991-01-09 | Tokyo Electric Co. Ltd. | Dispositif de conversion photoélectrique |
US4889983A (en) * | 1987-11-24 | 1989-12-26 | Mitsubishi Denki Kabushiki Kaisha | Image sensor and production method thereof |
-
1991
- 1991-08-08 CA CA 2048785 patent/CA2048785A1/fr not_active Abandoned
- 1991-10-02 EP EP19920900057 patent/EP0504396A1/fr not_active Withdrawn
- 1991-10-02 WO PCT/US1991/007336 patent/WO1992006502A1/fr not_active Application Discontinuation
Non-Patent Citations (1)
Title |
---|
See references of WO9206502A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO1992006502A1 (fr) | 1992-04-16 |
CA2048785A1 (fr) | 1992-04-06 |
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Legal Events
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN |
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17P | Request for examination filed |
Effective date: 19920505 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB NL |
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18W | Application withdrawn |
Withdrawal date: 19920813 |