EP0403967A1 - Barre insonorisée pour volet roulant en aluminium ou alliage d'aluminium et méthode de sa production - Google Patents

Barre insonorisée pour volet roulant en aluminium ou alliage d'aluminium et méthode de sa production Download PDF

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Publication number
EP0403967A1
EP0403967A1 EP90111305A EP90111305A EP0403967A1 EP 0403967 A1 EP0403967 A1 EP 0403967A1 EP 90111305 A EP90111305 A EP 90111305A EP 90111305 A EP90111305 A EP 90111305A EP 0403967 A1 EP0403967 A1 EP 0403967A1
Authority
EP
European Patent Office
Prior art keywords
roller shutter
coatings
walls
soundproofed
different layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP90111305A
Other languages
German (de)
English (en)
Other versions
EP0403967B1 (fr
Inventor
Helmut Schneider
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vaw Aluminium AG Te Bonn Bondsrep
Original Assignee
Vereinigte Aluminium Werke AG
Vaw Aluminium AG
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Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6383002&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0403967(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Vereinigte Aluminium Werke AG, Vaw Aluminium AG filed Critical Vereinigte Aluminium Werke AG
Priority to AT90111305T priority Critical patent/ATE82793T1/de
Publication of EP0403967A1 publication Critical patent/EP0403967A1/fr
Application granted granted Critical
Publication of EP0403967B1 publication Critical patent/EP0403967B1/fr
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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/02Shutters, movable grilles, or other safety closing devices, e.g. against burglary
    • E06B9/08Roll-type closures
    • E06B9/11Roller shutters
    • E06B9/15Roller shutters with closing members formed of slats or the like
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/02Shutters, movable grilles, or other safety closing devices, e.g. against burglary
    • E06B9/08Roll-type closures
    • E06B9/11Roller shutters
    • E06B9/15Roller shutters with closing members formed of slats or the like
    • E06B9/165Roller shutters with closing members formed of slats or the like with slats disappearing in each other; with slats the distance between which can be altered

Definitions

  • the present invention relates to a soundproofed roller shutter rod made of aluminum or an aluminum alloy in the form of a hollow profile with two walls and an upper and a lower hinge area and a method for producing the soundproofed roller shutter rod.
  • roller shutters are opened or closed or external influences such as Wind or rain on a closed roller shutter inevitably creates more or less strong noise. This applies in particular to roller shutters with roller shutter slats in the form of hollow profiles made of metal.
  • the object of the present invention is therefore to reduce the noise development in roller shutter slats in the form of hollow profiles made of aluminum or aluminum alloys. At the same time, a process is to be developed for the simple and economical manufacture of such soundproofed roller shutter slats.
  • a roller shutter rod made of metal is usually designed as a hollow profile.
  • the cavity is delimited by two elongated walls and the upper and lower hinge area.
  • the walls of the roller shutter slats vibrate. This leads to noise, the cavity of the roller shutter rod having a noise-enhancing effect.
  • These coatings are advantageously applied in the form of colored or colorless lacquer or plastic films. Effective soundproofing is achieved in particular if the weight difference between the coatings on the walls is at least 30%. This difference in weight can be produced in various ways.
  • Coatings with approximately the same specific weight are applied in different layer thicknesses. If the layer thickness of the coatings is to be approximately the same, coating materials with different specific weights are used.
  • the specific weight of paints e.g. can be adjusted by selecting the color pigments. Light paints generally have a higher specific weight than dark paints, especially when the light paints have the relatively heavy pigment TiO2.
  • the coatings are preferably applied to the visible outer surfaces of the roller shutter rod walls.
  • the sound-absorbing effect can be combined with a favorable optical effect. Soundproofing can be further improved by coating at least one of the inner surfaces of the roller shutter bar with a plastic film.
  • the cavity of the roller shutter slat according to the invention can be filled with a filler to increase the stability and rigidity.
  • Plastic foams or foams are preferably used as fillers.
  • roller shutter bar 1 to 4 each show a cross section through the same roller shutter profile, the differences lie in the arrangement of the coatings.
  • the hollow profile of the roller shutter bar is formed by the two walls 1 and 2, which are molded in the upper hinge area 3 and lower hinge area 4 to correspond to connecting ends for further roller shutter bars.
  • the visible outer surfaces of the walls 1 and 2 are provided with the coatings 5 and 6.
  • the layer weights of the coatings 5 and 6 are different.
  • colored lacquer or plastic films with different colors are preferably used in order to achieve a decorative effect in addition to sound absorption.
  • the sound-absorbing effect can be further enhanced by coating 7 on the inner surfaces of the walls 1 and 2 (FIG. 2). Since the asymmetrical weight distribution required for sound absorption is already generated by the two outer coatings 5 and 6, continuous lacquer or plastic films can be used here, i.e. with the same layer weight on both walls.
  • FIG. 3 shows a roller shutter slat according to the invention in which the coatings 8 and 9 have different layer weights the inner surfaces of the walls 1 and 2 are attached. Since these areas are not visible, colorless layers are used that differ in their specific weight or the applied layer thickness.
  • a desired outer coating 10 can be carried out continuously, preferably as a colored lacquer or plastic film (FIG. 4).
  • the coatings 7 and 10 in FIGS. 2 and 4 can also be carried out in two parts with different layer weights. However, you must then be so arranged or adjusted in the layer weight that the asymmetrical weight distribution on the walls 1 u. 2 is retained or even reinforced.
  • a roller shutter rod made of an AlMn1Mg0.5 alloy in the dimensions: Length: approx.1.6m Height: approx. 40 mm Wall thickness: 0.25 mm (without coatings) was produced according to FIG. 1 with the following coatings: Coating 5: white lacquer spec. Weight: 1.74 g / cm3 Layer thickness: 28 ⁇ m Layer weight: approx. 48 g / m2 Coating 6: brown lacquer spec. Weight: 1.4 g / cm3 Layer thickness: 22 ⁇ m Layer weight: approx. 29 g / m2
  • a band made of aluminum or an aluminum alloy is first coated. Several layers lying side by side are applied simultaneously to at least one side of the belt.
  • Each two layers lying next to each other have a different weight.
  • This sequence of layers is repeated over the entire width of the belt.
  • the coated strip is then cut into longitudinal strips with at least two adjacent layers with different layer weights.
  • a strip obtained in this way is formed into a roller shutter bar with two walls and an upper and a lower hinge area. After the shaping, at least one surface of each wall is provided with a coating, the coatings of the walls having a different layer weight. The transitions between the layers lie within the hinge areas.
  • the coatings are preferably applied as colored or colorless lacquer or plastic films.
  • the application can be wet (as a liquid) or dry (e.g. as a film).
  • industrial adhesives can be used as an adhesion promoter between the aluminum tape and the lacquer or plastic film.
  • Low-cost, continuous processes for coating are the coil painting or coil coating process.
  • the transitions between the coatings in the finished roller shutter slat should be as hidden as possible in the hinge areas. This is particularly the case with external coatings important if the layers have clearly visible differences, e.g. due to the color, the layer thickness or unclean transitions between the layers due to the application process. To ensure this, the position of the cuts must be adapted to the profile shape of the finished roller shutter bar when cutting the strips.
  • the strip is divided immediately after two successive layers in the area of the layer transitions.
  • the band is cut at a corresponding distance next to these transitions.
  • the width of the strips is the same for both variants. It corresponds approximately to the sum of the widths of two layers lying next to each other with different layer weights.
  • the strips are preferably formed into the finished roller shutter bars by roll forming. This can be carried out with the currently customary machines for roll forming roller shutter slats from metal strips without any modifications and without the need for additional units.
  • a tape made of an AlMn1Mg0.5 alloy with a width of approx. 1.60 m and a thickness of 0.25 mm was coated on one side by means of tape coating or coil coating.
  • the coating was carried out in such a way that two layers, designated A and B for simplicity, were applied alternately side by side in the longitudinal direction of the tape.
  • the sequence of the layers across the entire width of the belt was therefore ABABAB ...
  • Layers A and B had different layer weights.
  • the width of each individual layer A or B was 68.5 mm.
  • the tape was then cut into longitudinal strips 137 mm wide. The cuts were offset by 7 mm next to the transition points between layers A and Layer B arranged.
  • the layers on each strip were therefore in the following order: Layer A (7 mm), Layer B (68.5 mm), Layer A (61.5 mm).
  • roller shutter slats according to FIG. 1 were produced from these strips by roll forming.
  • the roller shutter slats produced in this way can be used immediately.
  • the cavities can be filled with fillers such as Foams or plastic foams can be filled.
  • the particular advantage of the proposed method lies in the use of the economical, continuous coil coating method for applying the layers lying next to one another. In one process step, a large number of completely coated strips are produced for the forming into roller shutter bars. Another advantage is the uniformity of the layer thickness of the applied layers. This is crucial for maintaining the layer weights or their difference.

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Building Environments (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Coating With Molten Metal (AREA)
EP90111305A 1989-06-19 1990-06-15 Barre insonorisée pour volet roulant en aluminium ou alliage d'aluminium et méthode de sa production Expired - Lifetime EP0403967B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT90111305T ATE82793T1 (de) 1989-06-19 1990-06-15 Schallgedaempfter rolladenstab aus aluminium oder einer aluminiumlegierung und verfahren zu dessen herstellung.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3919912 1989-06-19
DE3919912A DE3919912A1 (de) 1989-06-19 1989-06-19 Schallgedaempfter rolladenstab aus aluminium oder einer aluminiumlegierung und verfahren zu dessen herstellung

Publications (2)

Publication Number Publication Date
EP0403967A1 true EP0403967A1 (fr) 1990-12-27
EP0403967B1 EP0403967B1 (fr) 1992-11-25

Family

ID=6383002

Family Applications (1)

Application Number Title Priority Date Filing Date
EP90111305A Expired - Lifetime EP0403967B1 (fr) 1989-06-19 1990-06-15 Barre insonorisée pour volet roulant en aluminium ou alliage d'aluminium et méthode de sa production

Country Status (5)

Country Link
EP (1) EP0403967B1 (fr)
AT (1) ATE82793T1 (fr)
DE (2) DE3919912A1 (fr)
ES (1) ES2036868T3 (fr)
GR (1) GR3007131T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1087092A2 (fr) * 1999-09-04 2001-03-28 REHAU AG + Co Elément de profil
FR2944827A1 (fr) * 2009-04-27 2010-10-29 Oceplast Lame de profile, en particulier lame de volet roulant et tablier a lames

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2771131A1 (fr) * 1997-11-20 1999-05-21 Hunter Douglas Ind Bv Lame perfectionnee pour volets roulants
DE102012020657A1 (de) 2012-10-20 2014-04-24 Vkt Velten Kunststofftechnik Gmbh Profilelement für Rollläden
DE202012010058U1 (de) 2012-10-20 2012-11-22 Vkt Velten Kunststofftechnik Gmbh Profilelement für Rollläden

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE666605A (fr) * 1964-08-03
CH379740A (de) * 1960-07-08 1964-07-15 W Baumann Fa Rolladen

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH379740A (de) * 1960-07-08 1964-07-15 W Baumann Fa Rolladen
BE666605A (fr) * 1964-08-03

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1087092A2 (fr) * 1999-09-04 2001-03-28 REHAU AG + Co Elément de profil
EP1087092A3 (fr) * 1999-09-04 2003-06-25 REHAU AG + Co Elément de profil
FR2944827A1 (fr) * 2009-04-27 2010-10-29 Oceplast Lame de profile, en particulier lame de volet roulant et tablier a lames

Also Published As

Publication number Publication date
GR3007131T3 (fr) 1993-07-30
ATE82793T1 (de) 1992-12-15
DE59000502D1 (de) 1993-01-07
EP0403967B1 (fr) 1992-11-25
ES2036868T3 (es) 1993-06-01
DE3919912A1 (de) 1990-12-20

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