EP0348615B1 - Procédé de montage automatique de conducteurs électriques avec des pièces de contact dans des boîtiers de connecteurs - Google Patents

Procédé de montage automatique de conducteurs électriques avec des pièces de contact dans des boîtiers de connecteurs Download PDF

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Publication number
EP0348615B1
EP0348615B1 EP89106835A EP89106835A EP0348615B1 EP 0348615 B1 EP0348615 B1 EP 0348615B1 EP 89106835 A EP89106835 A EP 89106835A EP 89106835 A EP89106835 A EP 89106835A EP 0348615 B1 EP0348615 B1 EP 0348615B1
Authority
EP
European Patent Office
Prior art keywords
gripper
electrical conductor
contact part
plug housing
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89106835A
Other languages
German (de)
English (en)
Other versions
EP0348615A1 (fr
Inventor
Max Dipl.-Ing. Eth Koch
Alois Lustenberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax AG
Original Assignee
Komax AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax AG filed Critical Komax AG
Publication of EP0348615A1 publication Critical patent/EP0348615A1/fr
Application granted granted Critical
Publication of EP0348615B1 publication Critical patent/EP0348615B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53235—Means to fasten by deformation

Definitions

  • the invention relates to a method for automatically mounting electrical conductors with contact parts in a connector housing with a gripper system, wherein at least one gripping tool carried by a gripper grips at least one connector housing from a connector housing magazine, and a device for carrying out the method.
  • a device for mounting electrical conductors with contact parts in a connector housing has become known, for example, from DE-A-27 40 377.
  • This device in which a crimping device is combined with a plug-in device, is a so-called rigidly linked system.
  • the gripper moved by two piston cylinder units acting perpendicular to each other, the clamping station for a connector housing actuated by a further piston cylinder unit, the connector housing itself and further actuating and holding means are in an interdependent, rigid relationship which is determined by the design and by the predetermined movement paths of the device given is.
  • the invention has for its object to provide a method for assembling electrical conductors with contact parts in connector housings, or a device for performing this method, with which the same or different connector housings with electrical conductors with the same or different contact parts can be fitted fully automatically with the help of an industrial robot can.
  • the advantages achieved by the invention are essentially to be seen in the fact that a single work cycle is sufficient for supplying several identical or different connector housings, for example for the production of a cable harness with three different connector housings on each side, etc. It is also more advantageous for the joining process to plug the connector housing onto the contact parts of the electrical conductors held in a rest position at the end of a processing line. It is then possible without loss of cycle time to bring each newly attached electrical conductor into a desired position by moving the connector housing relative to a fixed stripping device, so that the path is clear for mounting the connector housing on the contact parts of further electrical conductors. Another advantage is that each individual cable harness can be monitored and checked on the one hand when plugging in, and on the other hand during the pull-off test by moving the connector housing, also without loss of cycle time. Another advantage is that program changes can be made at any time and very quickly.
  • the industrial robot 1 has a gripper arm 2 and a gripper 3.
  • Different gripping tools 4 for a plug housing 5 or for several identical or different plug housings 5 can be gripped with the gripper 3.
  • the gripping tools 4 are arranged in a tool magazine 6 in the area of the gripper arm 2, as are the connector housings 5, which are stored in connector housing magazines 7, 7.1, 7.2, 7.3 lying next to one another in parallel and are automatically tracked each time they are removed. With the help of the gripping tool 4, several plug housings 5 can be picked up by the gripper 3 of the industrial robot 1 at the same time.
  • the contact parts 8.1, 8.2 of an electrical conductor 8 are prepared in a processing line 9 which is not part of the subject matter of the invention and are moved forward in cycles by individual transfer modules 10. At the end of the processing line 9, the two contact parts 8.1, 8.2 of the electrical conductor 8 are taken over by a double gripper 11 and kept in a rest position for further processing.
  • the double gripper 11 consists of two outer gripper pairs 11.1 and two inner gripper pairs 11.2. All pairs of grippers 11.1, 11.2 can be moved and controlled independently of one another.
  • the outer pair of grippers 11.1 holds a prepared contact part 8.1, 8.2 of the electrical conductor 8 in such a way that the corresponding recess in the plug housing 5 and a contact part 8.1, 8.2 of the electrical conductor 8 can be joined together; in the case of crimp contacts, the outer pair of grippers 11.1 thus grips in the rear region of the insulation crimp, while the inner pair of grippers 11.2 grips even further back in the region of the insulation of the electrical conductor 8.
  • a fixed wiper 18 is arranged under the double gripper 11, which wipes off the inserted electrical conductors 8 by moving the gripper 3.
  • a storage device 12 for the Recording of the fully assembled cable harnesses 13 set up (Fig. 1), or a transport device 14, as shown in Fig. 2.
  • the transport device 14 can each consist of two extendable, parallel parallel superimposed pairs of rubber bands 15, 16. The rubber bands lying one above the other are driven with different directions of rotation.
  • the cable harnesses 13 are clamped in the stretched state, if possible, between the two central rubber band strands running in the same direction and taken along.
  • at least one binding device 17 can also be set up to bind the finished cable harnesses.
  • the device described here works as follows: on the processing line 9 of an independent cable processing station, the contact parts 8.1, 8.2 of electrical conductors 8 are prepared for the production of cable harnesses 13. At the end of the processing line 9, the contact parts 8.1, 8.2 of the electrical conductors 8 are brought into the desired position by a centering module (not shown) and taken over by the rotatable transfer module 10 with the double grippers 11 for the production of cable harnesses 13. The prepared contact part 8.1, 8.2 is held in a rest position by the outer pair of grippers 11.1 of the double gripper 11 in the area of the insulation crimp and by the inner pair of grippers 11.2 somewhat further inward, in the area of the insulation of the electrical conductor 8.
  • the device set up outside the cable processing station for the automatic assembly of the electrical conductors 8 and the connector housing 5 is in the meantime being prepared for equipping the connector housing 5.
  • the gripper 3 of the industrial robot 1 can grip from the tool magazine 6 the gripping tool 4 corresponding to the intended wiring harness production for receiving the desired connector housing 5, or it will become the gripping tool, since it is only in the case of complete program changes and is therefore proportionate rarely needs to be replaced, attached to the gripper 3 by hand.
  • the gripper arm 2 of the industrial robot 1 swivels to the side of the connector housing magazines 7.1, 7.2, 7.3 arranged in parallel and the gripping tool 4 grips the intended number of connector housings 5.
  • the connector housings 5 removed from the connector housing magazines 7.1, 7.2, 7.3 are replaced by automatically inserted connector housings 5.
  • the gripper arm 2 moves with the gripped connector housings 5 in front of the first contact part 8.1 of the electrical conductor 8 held by a double gripper 11.
  • the axis of the specific recess of the plug housing 5 is aligned with the axis of the held contact part 8.1 of the electrical conductor 8.
  • the gripper 3 now moves with the gripping tool 4 and the plug housing 5 in the axial direction against the contact part 8.1 of the electrical conductor 8 until the contact part 8.1 of the electrical conductor 8 engages in the recess.
  • the one outer pair of grippers 11.1 of the double gripper 11 opens and clears the way so that the connector housing 5 can be pushed entirely onto the contact part 8.1.
  • a pulling movement in the opposite direction with a traction force set and monitored by a sensor checks that the contact point is securely seated, whereupon the inner pair of grippers 11.2 of the double gripper 11 also releases the contact part 8.1.
  • the other contact part 8.2 of the electrical conductor 8 can be fitted with a plug housing 5 at the same time with the aid of a second industrial robot 1, or the electrical conductor 8 is rotated with the help of the rotary module 10 after the fitting of the first contact part 8.1 in a horizontal plane by 180 ° , the second contact part 8.2 being equipped, for example, with a second connector housing 5 of the same industrial robot 1.
  • the gripper moves with the connector housings in such a way that the electrical conductor 8 of the contact part just inserted, possibly together with all the other already inserted electrical conductors 8, is deflected by the fixed wiper 18 so that the necessary space for plugging in further contact parts 8.1, 8.2 electrical conductors 8 is available.
  • Additional electrical connectors 8 are taken over by the double grippers 11 of the rotatable transfer module 10 and combined with plug housings in the same manner described above until all the desired recesses in the plug housing 5 are provided with electrical conductors 8 and a fully assembled cable harness 13 is formed.
  • the finished cable harness 13 can now, for example according to FIG. 1, be placed from the gripper arm 2 into a storage device 12, for example into a tub or, according to FIG. 2, transferred to a transport device 14, the fully equipped cable harness 13 in this case by both Industrial robots 1 is placed between the two middle strands of the rubber bands of the transport device 14 with the aid of the mounted plug housing 5 with electrical conductors 8 that are as extended as possible.
  • the two parallel runs capture the wire harness 13 and transport it to a collection point.
  • the horizontal distance between the two pairs of rubber bands 15, 16 lying one above the other, which is dependent on the length of the electrical connectors 8, can be set beforehand.
  • a binding device 17 can also be activated, which ties the stretched part of the cable harness 13 cleanly at any point. It is but also possible to release the industrial robot faster for other manipulations or shorter cycle times, to provide an additional device in front of the transport device, which takes over the cable harness from the robot to carry out further operations without loss of cycle time for the robot, such as overall electrical testing, labeling of connector housings or for closing protective covers belonging to the plug housings etc. The same additional device would then also be responsible for the subsequent transfer of the cable harnesses to the transport device.
  • each individual plug connector 8 is exposed to a likewise predetermined tensile force. If the pulling force is not reached during the pull-off test, this means a poor contact fit and the tested electrical conductor 8, possibly with other connections already plugged in, is also eliminated.
  • a cross conveyor belt or just a collection container could be arranged under the plug-in device for the disposal of any parts of the cable harness that have been removed.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Manipulator (AREA)

Claims (15)

  1. Procédé pour le montage automatique de conducteurs électriques (8) et d'éléments de contact (8.1, 8.2) dans des enveloppes de fiches (5) à l'aide d'un système de préhension, selon lequel au moins un outil de préhension (4) porté par un organe de préhension (3) saisit au moins une enveloppe de fiche (5) dans un magasin d'enveloppes de fiches (7.1, 7.2, 7.3), caractérisé par les opérations successives suivantes :
    - les deux éléments de contact (8.1, 8.2) du conducteur électrique (8) sont centrés à la fin d'une chaîne d'usinage de câbles (9) et maintenus dans une position de repos par deux paires d'organes de préhension (11.1, 11.2) d'un organe de préhension double (11), respectivement au niveau de l'élément de contact (8.1, 8.2) et au niveau du conducteur isolé (8),
    - au moins un organe de préhension (3) se déplace en direction d'un élément de contact (8.1, 8.2) du conducteur électrique (8) et pousse une enveloppe de fiche (5) pour amener l'un des évidements de celle-ci dans l'alignement d'un élément de contact (8.1, 8.2) du conducteur électrique (8),
    - une paire d'organes de préhension avant (11.1) de l'organe de préhension double (11) en prise avec l'élément de contact (8.1, 8.2) du conducteur électrique (8) s'ouvre,
    - l'organe de préhension (3) accole complètement l'enveloppe de fiche (5) sur l'élément de contact (8.1, 8.2) du conducteur électrique (8),
    - une paire d'organes de préhension arrière (11.2) de l'organe de préhension double (11) s'ouvre, et
    - l'organe de préhension (3) décrit, avec le ou les conducteurs électriques montés, pour le ou les dévier, un mouvement les amenant sous un dévêtisseur fixe (18).
  2. Procédé selon la revendication 1, caractérisé en ce que l'opération d'accolement d'une enveloppe de fiche (5) contre l'élément de contact (8.1, 8.2) du conducteur électrique (8) est répétée après un mouvement de recul de l'organe de préhension (3) si un effort d'emboîtement prédéfini est dépassé.
  3. Procédé selon la revendication 2, caractérisé en ce que le conducteur électrique (8) est rejeté si l'opération d'accolement répétée échoue.
  4. Procédé selon l'une des revendications 1 ou 2, caractérisé en ce que, pour vérifier l'opération d'assemblage de l'enveloppe de fiche (5) sur l'élément de contact (8.1, 8.2) du conducteur électrique (8), l'organe de préhension (3) tente d'effectuer un mouvement à l'encontre du sens d'emboîtement.
  5. Procédé selon l'une des revendications 1, 2 ou 4, caractérisé en ce que l'organe de préhension double (11) est tourné d'un demi-tour autour de son axe longitudinal pour l'assemblage du second élément de contact (8.2) du conducteur électrique (8) et des enveloppes de fiches (5).
  6. Procédé selon l'une des revendications 1, 2, 4 ou 5, caractérisé en ce que le faisceau de câbles (13) tout équipé est lié.
  7. Procédé selon l'une des revendications 1, 2, 4, 5 ou 6, caractérisé en ce que le faisceau de câbles (13) fait l'objet d'un contrôle électrique.
  8. Dispositif pour la mise en oeuvre du procédé selon l'une des revendications 1 à 4, caractérisé par les propriétés suivantes :
    le dispositif comporte, à la fin d'une chaîne d'usinage de câbles (9), un dispositif de centrage pour les éléments de contact (8.1, 8.2) du conducteur électrique (8), un organe de préhension double (11) d'un module de transfert pivotant (10), qui saisit les deux éléments de contact (8.1, 8.2) du conducteur électrique (8), au niveau de l'élément de contact et au niveau du conducteur isolé, au moins un dévêtisseur fixe (18) pour les conducteurs électriques (8) emboîtés, et, à l'extérieur du poste d'usinage de câbles (9), au moins un organe de préhension (3) d'un robot industriel (1), monté mobile de tous les côtés et portant au moins un outil de préhension (4) saisissant une enveloppe de fiche (5).
  9. Dispositif selon la revendication 8, caractérisé en ce que toutes les paires d'organes de préhension (11.1, 11.2), avant (11.1) et arrière (11.2), de l'organe de préhension double (11) sont aptes à être déplacées et commandées indépendamment l'une de l'autre.
  10. Dispositif selon l'une des revendications 8 ou 9, caractérisé en ce qu'il est prévu, au niveau de l'organe de préhension (3), un détecteur qui, si un effort d'emboîtement prédéfini est dépassé, amorce la répétition de l'opération d'accolement d'une enveloppe de fiche (5) contre l'élément de contact (8.1, 8.2) du conducteur électrique (8).
  11. Dispositif selon la revendication 10, caractérisé en ce qu'il est prévu, au niveau de l'organe de préhension (3), un détecteur qui surveille, après achèvement de l'opération d'assemblage, l'effort de traction du mouvement à l'encontre du sens d'emboîtement.
  12. Dispositif selon l'une des revendications 8 à 11, caractérisé en ce qu'il est prévu un organe de préhension (3) qui étend le faisceau de câbles (13) entièrement équipé.
  13. Dispositif selon la revendication 12, caractérisé en ce qu'il est prévu un dispositif de transport (14) qui prend le faisceau de câbles (13) à l'état étiré.
  14. Dispositif selon la revendication 13, caractérisé en ce qu'il est prévu, entre le robot industriel (1) et le dispositif de transport (14), un dispositif de liaison (17).
  15. Dispositif selon la revendication 13, caractérisé en ce qu'il est prévu, entre le robot industriel (1) et le dispositif de transport (14), un dispositif de contrôle électrique pour les faisceaux de câbles (13).
EP89106835A 1988-07-01 1989-04-17 Procédé de montage automatique de conducteurs électriques avec des pièces de contact dans des boîtiers de connecteurs Expired - Lifetime EP0348615B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH252488 1988-07-01
CH2524/88 1988-07-01

Publications (2)

Publication Number Publication Date
EP0348615A1 EP0348615A1 (fr) 1990-01-03
EP0348615B1 true EP0348615B1 (fr) 1994-06-15

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ID=4235732

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Application Number Title Priority Date Filing Date
EP89106835A Expired - Lifetime EP0348615B1 (fr) 1988-07-01 1989-04-17 Procédé de montage automatique de conducteurs électriques avec des pièces de contact dans des boîtiers de connecteurs

Country Status (5)

Country Link
US (1) US5083370A (fr)
EP (1) EP0348615B1 (fr)
JP (1) JP2792917B2 (fr)
DE (1) DE58907877D1 (fr)
ES (1) ES2057001T3 (fr)

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EP3155700B1 (fr) 2014-06-16 2018-07-11 Delphi Technologies, Inc. Procédé et dispositif d'assemblage d'un boîtier de connexion

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Publication number Priority date Publication date Assignee Title
EP3155700B1 (fr) 2014-06-16 2018-07-11 Delphi Technologies, Inc. Procédé et dispositif d'assemblage d'un boîtier de connexion

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Publication number Publication date
EP0348615A1 (fr) 1990-01-03
DE58907877D1 (de) 1994-07-21
JP2792917B2 (ja) 1998-09-03
US5083370A (en) 1992-01-28
JPH0254884A (ja) 1990-02-23
ES2057001T3 (es) 1994-10-16

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