EP0290637B1 - Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens - Google Patents

Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens Download PDF

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Publication number
EP0290637B1
EP0290637B1 EP87106762A EP87106762A EP0290637B1 EP 0290637 B1 EP0290637 B1 EP 0290637B1 EP 87106762 A EP87106762 A EP 87106762A EP 87106762 A EP87106762 A EP 87106762A EP 0290637 B1 EP0290637 B1 EP 0290637B1
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EP
European Patent Office
Prior art keywords
pressure
change
load parameter
zone
action
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP87106762A
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German (de)
English (en)
French (fr)
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EP0290637A1 (de
Inventor
Rolf Van Haag
Rainer Dr. Schmidt
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Kleinewefers GmbH
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Kleinewefers GmbH
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Application filed by Kleinewefers GmbH filed Critical Kleinewefers GmbH
Priority to AT87106762T priority Critical patent/ATE60096T1/de
Priority to EP87106762A priority patent/EP0290637B1/de
Priority to DE8787106762T priority patent/DE3767476D1/de
Priority to FI882142A priority patent/FI89525C/fi
Priority to US07/192,594 priority patent/US4903517A/en
Priority to JP63112322A priority patent/JPS63288294A/ja
Publication of EP0290637A1 publication Critical patent/EP0290637A1/de
Publication of EP0290637B1 publication Critical patent/EP0290637B1/de
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates
    • B21B37/30Control of flatness or profile during rolling of strip, sheets or plates using roll camber control
    • B21B37/36Control of flatness or profile during rolling of strip, sheets or plates using roll camber control by radial displacement of the roll sleeve on a stationary roll beam by means of hydraulic supports
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/06Indicating or regulating the thickness of the layer; Signal devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G1/00Calenders; Smoothing apparatus
    • D21G1/002Opening or closing mechanisms; Regulating the pressure

Definitions

  • the invention relates to a method for operating a roller machine having at least two rollers for the treatment of web material in a press nip, in particular a calender or smoothing unit for paper, plastic or textile webs, in which the press nip has a number of zones, each one Actuating point which can be subjected to adjustable pressure - including individual bearing elements or groups of bearing elements which can be acted upon with the same pressure and which support the roller shell of a bending compensation roller on a non-rotatable carrier which penetrates the shell - in which method a working pressure is determined for each active point with the aid of a computing operation, which depends on the setpoint profile of a load parameter in the press nip, and on a control arrangement for a roll machine having at least two rolls for the treatment of web material in a press nip, in particular calender or smoothing unit for paper, plastics Off- or textile webs, in which the press nip has a number of zones, each of which has an effective point which can be
  • the web material is mainly influenced by the line load (force per unit length) or compressive stress (force per unit area) prevailing in the press nip. It is therefore of interest to specify a setpoint value for a load parameter which is equal to or depends on the aforementioned variables and to ensure in operation that this value is at least approximately maintained. However, this is encountering difficulties because it is not possible to measure the forces occurring in the press nip during operation.
  • a method of the type described at the outset and an associated control arrangement are known (GB-A-2 156 101) in which the desired gap pressure distribution can be controlled.
  • a computing device which can be supplied with setting values for the desired pressure profile and which emits the control signals for pressure control valves. These control signals are calculated as a function of the web width, the bending properties of the roll shell, the number and construction of the bearing elements, etc.
  • the computing device can also approximate the pressure profile using a mathematical calculation model based on the possible settings of the roll. Details of the calculation model are not given.
  • a method is already known (DE-A-2 825 706), in which a simplified mechanical model of the roller machine is used to determine the force distribution in the press nip.
  • the rollers are replaced by bars.
  • Pressure measuring elements are arranged in zones distributed between two rollers which simulate the press nip. On the other side of the bar, they are each assigned a pressure element simulating a bearing element.
  • a controller is provided for each zone, to which on the one hand an adjustable setpoint and on the other hand the actual value measured by the pressure measuring element of a load parameter prevailing in the zone in question are supplied.
  • the controller specifies a working pressure for the zone in question, which is supplied to both the bearing element of the original machine and the pressure element of the mechanical model. If the setpoint is changed in one zone, this affects the neighboring zones because of the rigidity of the bars, so that the working pressure can also be readjusted there with the help of the controllers assigned to these zones.
  • Calenders, smoothing units and other roller machines are of considerable size.
  • the rollers are several meters long. It is extremely difficult to build a mechanical model that can replicate the original machine in every detail.
  • essential data of the original machine change, for example when rollers with an elastic cover are turned off, which changes weight and rigidity, or when overhanging weights are varied, for example when a guide roller arrangement is changed as a result of a different web guide.
  • the mechanical model cannot take all of this into account.
  • a method is also known (DE-A-3 117 516) in which auxiliary correction signals are triggered by an external correction of the pressure control signal for a bearing element group, which act on the group control signals of adjacent bearing element groups in a compensating effect.
  • the conditions in the press nip are completely ignored here.
  • a change in one zone leads to a compensating change in the neighboring zones.
  • the auxiliary correction signals used for this do not guarantee that the conditions in the other zones will remain unchanged if the line load changes in one zone.
  • EP-A-0 140 776 There is also a control arrangement (EP-A-0 140 776) in which the shape and position of the roll shell and thus the profile and the thickness of the sheet to be rolled are regulated.
  • position sensors and pressure sensors are used in connection with a computing device.
  • the invention has for its object to provide a method of the type described above, with the help of which it is possible with relatively little effort and without a mechanical model to control the individual active points in such a way that in the event of a change in the setpoint of the Load parameters in one zone the actual value of the load parameter can be adjusted in this zone and retains its previous value practically unchanged in the other zones.
  • a pressure reaction matrix is formed, the elements of which indicate the change in the load parameter in all zones when there is a change in pressure at only one active site, in order to adapt the actual value of the load parameter to the target value using the pressure reaction matrix for the active site Zone
  • a pressure change which completely or partially compensates for the difference between the actual value and the setpoint value and for all other zones a changed actual value resulting from this pressure change is calculated so that this calculation is repeated, the compensating pressure change being provided successively in each case at a different active point until an error function dependent on the differences falls below a tolerance value, and that the working pressure for each active point is changed by the sum of all pressure changes calculated for this active point.
  • a machematic tool is created by forming the pressure reaction matrix, which describes the roller machine to be controlled very precisely. Changes to the machine (turning off elastic rollers; replacing rollers; converting overhanging weights etc.) can be taken into account very simply by changing the die or individual die members.
  • the elements of the pressure reaction matrix can be obtained in various ways. For example, they can be determined by measurements on the machine using material which reacts in a pressure-dependent manner and is to be introduced into the press nip. This includes NCR paper, which is then evaluated with a whiteness measuring device (e.g. from Elrepho).
  • a whiteness measuring device e.g. from Elrepho
  • the terms of the pressure response matrix are determined by calculations using a mathematical model of the machine.
  • a mathematical model includes all the essential properties of the machine, such as the stiffness of the roll or of the support and of the roll casing, elasticity modules of the hard and covered rolls, overhanging weights and the like.
  • the calculation using the finite element method is particularly recommended, as is used in practice for numerous cases. However, there are also other types of calculation, for example using the transfer matrix method.
  • a plurality of two-dimensional pressure reaction matrices are formed for different operating states of the machine and optionally used for the calculation depending on the operating state. This takes into account the fact that the conditions within the machine do not change linearly, so that optimum accuracy can only be obtained if different matrices are used for the calculation in different operating states.
  • the matrices can be selected automatically or by the machine operator.
  • pressure reaction matrices can be provided for at least two different target value ranges of the load parameter, for at least two different diameters of at least one roller, or for several mean temperatures of the roller surfaces.
  • Different matrices can also be provided for different roll weights when changing rolls, for different overhanging weights, for different roll hardnesses, bed numbers or web properties.
  • the temperature is measured over the length of the roller and the corresponding pressure reaction matrix or the temperature-dependent correction element is selected automatically as a function thereof.
  • a reaction matrix with links for all zones and effective points of all bending compensation rollers should be formed. This takes into account the fact that when the pressure at the point of action of a roller changes, not only the other zones of this roller but also all zones of each additional roller experience a change in the load parameter.
  • the bending compensation roller has external hydraulic cylinders as additional active points, it is advisable to assign an edge zone to each of them to determine the change in load parameters. In this way, the pressure for these outer hydraulic cylinders can also be calculated in the sense of an adaptation to the desired target value of the load parameter in the press nip.
  • the calculation steps should be repeated at least as often as there are zones. As a rule, however, at least twice the number of iteration steps is run through before the tolerance value is undershot.
  • the square root of the sum of the error squares for all zones has proven to be particularly suitable for the error function. This function ensures that the deviation of the calculated new actual value of the load parameter from the associated setpoint is particularly small in all zones.
  • the method described so far can also be integrated into a higher-level control loop.
  • the setpoint profile can be changeable as a function of a web data control loop.
  • individual bearing elements or groups of bearing elements subjected to the same pressure which support the roll shell of a bending compensation roller on a non-rotatable carrier passing through the shell, are assigned, which control arrangement generates control signals for pressure control valves in the feed lines to the active points and has a computing device which is assigned input devices and memories for the target values of the load parameter assigned to the zones, as well as outputs for the control signals, for carrying out the method according to the invention is characterized in that the computing device has memories for the members associated with at least one pressure reaction matrix which change the Specify the load parameters in all zones when there is a pressure change at only one effective point, and that the computing device for obtaining the control signals for carrying out calculation steps in which the actual reaction value of the load parameter is adjusted to the target value using the pressure reaction matrix for the effective point of a zone Difference between the actual value and the target value, completely or partially compensating for the pressure change, and for all other zones a changed actual value resulting from this pressure change is calculated, and on the repetition of the calculation is programmed,
  • a control device is expediently connected between the computing device and the pressure control valves, which converts sudden changes in the control signals output by the computing device into a ramp function.
  • the ramp function ensures a gradual change in the actual load parameter value in the press nip. This ensures that no undesirable vibrations or the like. occur.
  • a temperature measuring device which can measure the roller temperature in the individual zones, and that the computing device has an input for the temperature measured values.
  • This measuring device can have an individual measuring point for each zone or a measuring sensor which is moved back and forth along the roller.
  • a web data measuring device is recommended, which is capable of measuring actual values of web data at least in several places across the web width, and a converter connected upstream of the zone setpoint input devices, which determines the zone setpoints based on the web data.
  • the computing device can be integrated into a higher-level control loop or a control system.
  • an upper roller 2 and a lower roller 3 work together, which form a press nip 4 between them.
  • the upper roller 2 is fixed in place in the frame 5.
  • the lower roller 3 has a jacket 6, which is supported with the interposition of the press nip 4 facing primary bearing elements 7 and secondary bearing elements 8 arranged on the opposite side, and via roller bearings 9 and 10 located at the ends on a carrier 11 penetrating the jacket.
  • Both the top roller 2 and the bottom roller 3 can be provided with an elastic cover.
  • the carrier is held in a rotationally fixed manner at its free ends in spherical bearings 12 and 13 which can be pressed upwards in the active plane by means of hydraulic cylinders 14 and 15, respectively.
  • Hydraulic cylinders 14 and 15 are supplied with hydraulic fluid via pressure control valves V L and V R.
  • the primary bearing elements 7 are combined in pairs into groups which are supplied with pressure fluid via pressure control valves V1 to V6. Similar valves can also be provided for the pairs of secondary bearing elements 8.
  • the hydraulic cylinders 14 and 15 mentioned and the groups of primary bearing elements 7 are referred to below as "active points" which can be subjected to adjustable pressure. Each working point is assigned a specific zone in the press nip, namely the hydraulic cylinder 14 the one edge zone Z L and the other hydraulic cylinder 15 the edge zone Z R.
  • the zones Z to Z 6 located in between each correspond to the groups of primary bearing elements 7 shown below.
  • the secondary bearing elements 8 only serve to clamp the roll shell and are supplied with constant pressure. Only if they should be loaded with changeable pressure during operation are they to be regarded as "active sites" in the aforementioned sense and would then be assigned to zones Z and Z s .
  • a programmable computing device 16 In order to determine the control signals which are supplied to the pressure control valves mentioned in order to determine the pressure to be emitted by them, a programmable computing device 16 is provided which uses input points 17 with setpoints q sa " for a load parameter prevailing in the press nip 4, in particular the line load or compressive stress, The computing device 16 outputs control signals pson, which correspond to the pressure to be supplied to the individual active points, via a data line 18. These control signals are fed to a programmable logic controller 19, which compares these control signals with the actual pressure values p is , via the lines 20 are supplied, and then emits corresponding actuation signals y to the valves via lines 21. In addition, the controller 19 ensures that, in the event of sudden changes in the pressure setpoint p , the actuation signals output via lines 21 should run according to a ramp function, a so only a gradual change occurs.
  • a memory 22 is connected to the computing device 16, which on the one hand holds the target values of the load parameter in the individual zones and on the other hand a plurality of pressure reaction matrices, as will be explained in detail later. The latter are introduced via the input point 23.
  • the computing device 16 is connected to a temperature sensor 24 which, in a known manner, measures the surface temperature T of one roller, in particular of the related roller 2, at various points along its length, as is known, for example, from DE-PS 31 31 799.
  • the setpoint qs.11 of the load parameter can be set manually at the input points 17, as illustrated on the left in FIG. 1.
  • the setpoint can also come from an upstream converter 25, to which a measuring device 26 - also known from DE-PS-31 31 799 - supplies web data w measured over the width of the web, such as web thickness, gloss, smoothness or the like.
  • this train data can be influenced by changing the line load in corresponding zones.
  • FIG. 3 shows a roller machine 101 in which a central roller 102 is fixedly mounted in the frame 105.
  • a lower roller 103 can be pressed upward in a manner similar to that of FIGS. 1 and 2, while an upper roller 127 can be pressed against the central roller 102 in the manner of a spatula.
  • two press nips 104 and 128 are available.
  • a supercalender 201 is provided, in which six related rollers 229 to 234 and four hard rollers 235 to 238 are arranged between a lower bending compensation roller 203 and an upper bending compensation roller 227.
  • the lower roller 203 corresponds to the roller 3 in Fig. 1 with the difference that the bearings 12 and 13 for the carrier 11 are held fixed to the frame during operation.
  • the roller 227 corresponds to an upside down roller 3 of FIG. 1 with the difference that the coupling of the roller shell 6 to the carrier 11 by the roller bearings 9 and 10 is omitted and the shell 6 as a whole thus move radially relative to the carrier 11 can.
  • a finite element model of the roller machine is created.
  • the finite element method is a numerical calculation method with which complex problems are broken down into small individual problems (elements) that are accessible to a solution.
  • a roller system can be broken down into three-dimensional elements or into two-dimensional elements.
  • a three-dimensional description reproduces the structure more precisely, but leads to a more complex calculation.
  • a two-dimensional calculation model for the supercalender of FIG. 4 is shown in FIGS. 5 and 6.
  • the horizontal lines correspond from top to bottom of the roller shell 6 of the top roller 227, the covered roller 229, the hard roller 235, the covered roller 230, the hard roller 236, the covered roller 231, the hard roller 237, the covered roller 232, the covered roller 233, the hard roller 238, the related roller 234 and the roller shell 6 of the lower roller 203.
  • the latter is supported by its roller bearings 9 and 10 at the specified points.
  • the horizontal lines a thus correspond to the rolls or roll shells.
  • the vertical connections b are contact elements that simulate the elastic behavior of the roll covers - or when the web material becomes smooth.
  • the influence of the bearing elements 7 and 8 and the hydraulic cylinders 14 and 15 is represented by forces at the corresponding points of attack.
  • the subdivision into individual fields is such that a finite element is present at least for each of the zones, so that a zone-by-zone assignment is exactly possible for the load application.
  • Each roller is included in the calculation with regard to its rigidity and its weight, whereby outer diameter, inner diameter, modulus of elasticity, transverse number and density can be entered.
  • the compression behavior of the elastic coverings is also entered depending on the material and diameter pairing for the contact elements b.
  • the overhanging weights caused by bearings, guide rollers, protective brackets etc. are applied as forces at the roller bearing points.
  • FIG. 5 changes under load, as is indicated in FIG. 6 in a greatly enlarged deformation. It can be seen that the compression elements b in particular have been greatly reduced. Considerable compression can be found in the area of the two adjacent rollers 232 and 233.
  • the effective point pressures are calculated so that there is a constant basic line load in the lower press nip. This can be done for different stress levels. With the characteristic field obtained in this way, uniform distance loads can be set in the calender.
  • the pressure of each individual active point is changed by a certain amount based on the constant setpoint of the load parameter.
  • the change in the load parameter is determined at certain reference points, in particular in the middle of the zones Z to Z 6 and at the edge of the zones Z L and Z R. If these changes are summarized in a matrix, the so-called pressure reaction matrix R ij of the calender is obtained, as shown in the appendix to the formula (1).
  • Ap means the change in pressure
  • Aq the change in the load parameter
  • the numbers 1, 2 ... i, j ... n mean the numbering of the zones or active points.
  • the rows each correspond to a zone, the columns each to an effective point.
  • the pressure reaction matrix R, j has a number of rows and columns corresponding to twice the number of zones, because every change in the pressure in an effective point of the one bending compensation roller not only has an influence on the other zone of this roller, but also on all zones of the other bending compensation roller. For example, if you change the working pressure of an effective point in the upper bending compensation roller, the line load in the gap of the lower bending compensation roller also changes.
  • the pressures p, p j for the individual active points, which are to be sent to the machine as control signal p are calculated according to the formulas (7) from the original working pressure and the sum of all pressure changes calculated in the iteration steps.
  • the error function F corresponds to the square root of the sum of the error squares of the load parameters in the individual zones.
  • the iteration approximation can also be used when the calender is to be put into operation. Then the actual value of the load parameter in the columns of the reaction matrix is set equal to the basic line load.
  • the computing device 16 checks in which zone the greatest deviation between the target value and the actual value is present. This zone is fully regulated in one step, whereupon the calculation scheme proceeds as described.
  • the setpoint can be specified by path data w with the aid of the converter 25, so that the process described is carried out by the path or even integrated into a higher-level control loop.
  • the computing device can also automatically select the correct reaction matrix for the respective calculation process.
  • the average load that comes closest to one of the matrices can be derived from the setpoint profile.
  • the temperature reaction pressure matrix can also be selected with the aid of the temperature sensor 24.
  • the roll temperature changes, its diameter changes and, in the case of plastic-related rolls, the hardness (modulus of elasticity) of the roll surface also changes. This can lead to a change in the distributed load distribution. If the overall temperature level changes, this can be taken into account by means of a different pressure reaction matrix. However, if the temperature changes in the longitudinal direction of the roller, undesirable changes in the load parameter result. If, for example, the line load in one zone is increased compared to the other zones, the roller cover in this zone heats up due to the increased flexing work, which results in an increase in diameter. As a result, the line load continues to increase until the desired setpoint of the load parameter can no longer be maintained. Taking into account the measurement of the roller temperature T, the control can make such a correction that the desired setpoint remains set despite the heating of the cover.
  • temperature reaction matrices D ij (T m ) are created for different mean temperatures, each taking into account the change Aq of the load parameter in a zone for different temperature changes ⁇ T 1 , AT 2 ..., as shown in (8) .
  • Here corresponds to Numbering of parameter changes and temperature changes of the zone numbering.
  • an IBM 7535 device from IBM or a DEC 11/53 device from Digital Equipment Corporation can be used as computing device 16.
  • a commercially available memory of 500 kB is sufficient as the memory 22.
  • Devices S 5 for example, come as programmable logic controller 19 ­ 150 U from Siemens or the device A 500 from AEG.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Paper (AREA)
  • Diaphragms For Electromechanical Transducers (AREA)
  • External Artificial Organs (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Control And Safety Of Cranes (AREA)
  • Control Of Metal Rolling (AREA)
EP87106762A 1987-05-09 1987-05-09 Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens Expired - Lifetime EP0290637B1 (de)

Priority Applications (6)

Application Number Priority Date Filing Date Title
AT87106762T ATE60096T1 (de) 1987-05-09 1987-05-09 Verfahren zum betrieb einer walzenmaschine und steueranordnung zur durchfuehrung dieses verfahrens.
EP87106762A EP0290637B1 (de) 1987-05-09 1987-05-09 Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens
DE8787106762T DE3767476D1 (de) 1987-05-09 1987-05-09 Verfahren zum betrieb einer walzenmaschine und steueranordnung zur durchfuehrung dieses verfahrens.
FI882142A FI89525C (fi) 1987-05-09 1988-05-06 Foerfarande foer att driva en valsmaskin och regleringsanordning foer att genomfoera detta foerfarande
US07/192,594 US4903517A (en) 1987-05-09 1988-05-09 Method of and apparatus for regulating the operation of calenders and like machines
JP63112322A JPS63288294A (ja) 1987-05-09 1988-05-09 ロール機械の運転方法および装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP87106762A EP0290637B1 (de) 1987-05-09 1987-05-09 Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens

Publications (2)

Publication Number Publication Date
EP0290637A1 EP0290637A1 (de) 1988-11-17
EP0290637B1 true EP0290637B1 (de) 1991-01-16

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EP87106762A Expired - Lifetime EP0290637B1 (de) 1987-05-09 1987-05-09 Verfahren zum Betrieb einer Walzenmaschine und Steueranordnung zur Durchführung dieses Verfahrens

Country Status (6)

Country Link
US (1) US4903517A (fi)
EP (1) EP0290637B1 (fi)
JP (1) JPS63288294A (fi)
AT (1) ATE60096T1 (fi)
DE (1) DE3767476D1 (fi)
FI (1) FI89525C (fi)

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Publication number Publication date
FI882142A0 (fi) 1988-05-06
FI89525C (fi) 1993-10-11
ATE60096T1 (de) 1991-02-15
FI882142A (fi) 1988-11-10
JPH049234B2 (fi) 1992-02-19
DE3767476D1 (de) 1991-02-21
EP0290637A1 (de) 1988-11-17
FI89525B (fi) 1993-06-30
JPS63288294A (ja) 1988-11-25
US4903517A (en) 1990-02-27

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