EP0289775B1 - Tiefziehfähiges Blech oder Band aus Aluminium oder Aluminiumlegierungen sowie Verfahren zu seiner Herstellung - Google Patents
Tiefziehfähiges Blech oder Band aus Aluminium oder Aluminiumlegierungen sowie Verfahren zu seiner Herstellung Download PDFInfo
- Publication number
- EP0289775B1 EP0289775B1 EP88104904A EP88104904A EP0289775B1 EP 0289775 B1 EP0289775 B1 EP 0289775B1 EP 88104904 A EP88104904 A EP 88104904A EP 88104904 A EP88104904 A EP 88104904A EP 0289775 B1 EP0289775 B1 EP 0289775B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet
- deep
- deep drawing
- aluminium
- honeycomb
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 title claims description 6
- 239000004411 aluminium Substances 0.000 title claims 2
- 229910000838 Al alloy Inorganic materials 0.000 title abstract description 3
- 238000004519 manufacturing process Methods 0.000 title description 3
- 229910052751 metal Inorganic materials 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 9
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 2
- 238000010409 ironing Methods 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims 1
- 241000264877 Hippospongia communis Species 0.000 description 11
- 239000000314 lubricant Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 4
- 230000003746 surface roughness Effects 0.000 description 2
- 241000951498 Brachypteraciidae Species 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/227—Surface roughening or texturing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/28—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
- B21B2003/001—Aluminium or its alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/14—Roughness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12993—Surface feature [e.g., rough, mirror]
Definitions
- the invention relates to a deep-drawn sheet, band or the like.
- a deep-drawn sheet of the type mentioned is known from DE-A 30 08 679. Due to the roughening process used, it has an uneven micro-roughness of approximately 0.8 to 5 ⁇ m with finely distributed, mostly slender tips on the surface. The non-uniformity relates to the height and the diameter of the tips or the distance and the outline of the depressions in the surface. In conjunction with the hold-down device, the depressions should be sealed during deep drawing so that the lubricant filling absorbed remains enclosed (see column 3, lines 60 ff.).
- roller surface is roughened by sandblasting in accordance with the known method according to DE-OS 30 08 679, and the desired micro surface is thus produced by re-rolling the sheet or strip.
- the depressions for the lubricant are arranged offset from one another, but a closer examination shows that the micro-depressions are interconnected, so that the absorbed lubricant filling can flow off laterally .
- the object of the present invention is to enable hydrodynamic pressure build-up in the pinch gap between the tool surface and sheet metal roughness peaks in a deep-drawable sheet or a deep-drawable strip of the type mentioned above, and thus to improve the sliding properties in the drawing tool and to reduce the drawing force by at least 30% compared to conventional surfaces .
- a particularly favorable micro surface for avoiding wrinkles and cracks can be achieved with a honeycomb density of 10 - 250 honeycombs per mm2. In the preferred range of between 100-140 honeycombs per mm2, a particularly high drawing reserve (according to Engelhardt) of at least 28% is established, the honeycomb diameter being 20-200 ⁇ m, preferably 80-100 ⁇ m.
- the honeycomb diameter corresponds to the diameter of the circle encompassing the honeycomb structure.
- the micro surface according to the invention in a honeycomb structure is produced by appropriately prepared rolls with a degree of rolling> 6% in the last cold rolling pass.
- the aluminum sheets or strips produced in this way are suitable for deep drawing, stretching and ironing all types of aluminum alloys.
- the supporting surface of the honeycomb structure is denoted by 1 and the lubricant filling by 2. It can be seen that the honeycomb structure is designed like a lubricant pocket, in which the lubricant is enclosed on all sides.
- FIG. 2 shows the micro surface of a sheet metal surface produced by means of a sandblasted roller.
- the load-bearing roughness tips 3 are surrounded by the lubricant 4, which can flow laterally into channel-like openings. This does not result in a stable build-up of pressure, since the lubricating film is not formed with constant uniformity and tears off at the places subject to higher loads.
- FIG. 3 shows a cross section through the deep-drawable sheet metal 5 produced according to the invention and a hold-down device 6 in the region of the deformation zone. Due to the relative movement between sheet metal and tool, a hydrodynamic pressure is built up in the gap 8 between sheet metal 5 and hold-down device 6. The squeezing flow of the lubricant is indicated by arrows 7.
- the sheet metal surfaces are given with (1) irregular for DE-OS 30 08 679, (2) honeycomb structure for the sheet treated according to the invention and (3) with finish for a sheet made by means of ground rolls.
- the second line shows the surface roughness RA according to DIN 4768, measured parallel to the rolling direction, in line three the surface roughness perpendicular to the rolling direction.
- Line four shows the drawing reserve according to Engelhardt and line five shows the pulling force in kN for the sheet in question.
Landscapes
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Metal Rolling (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Furnace Charging Or Discharging (AREA)
- Catalysts (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT88104904T ATE83180T1 (de) | 1987-04-25 | 1988-03-26 | Tiefziehfaehiges blech oder band aus aluminium oder aluminiumlegierungen sowie verfahren zu seiner herstellung. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3713909 | 1987-04-25 | ||
DE19873713909 DE3713909A1 (de) | 1987-04-25 | 1987-04-25 | Tiefziehfaehiges blech oder band aus aluminium oder aluminiumlegierungen sowie verfahren zu seiner herstellung |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0289775A2 EP0289775A2 (de) | 1988-11-09 |
EP0289775A3 EP0289775A3 (en) | 1990-05-23 |
EP0289775B1 true EP0289775B1 (de) | 1992-12-09 |
Family
ID=6326304
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP88104904A Expired - Lifetime EP0289775B1 (de) | 1987-04-25 | 1988-03-26 | Tiefziehfähiges Blech oder Band aus Aluminium oder Aluminiumlegierungen sowie Verfahren zu seiner Herstellung |
Country Status (8)
Country | Link |
---|---|
US (1) | US4886713A (enrdf_load_stackoverflow) |
EP (1) | EP0289775B1 (enrdf_load_stackoverflow) |
JP (1) | JPH01111850A (enrdf_load_stackoverflow) |
KR (1) | KR880012783A (enrdf_load_stackoverflow) |
AT (1) | ATE83180T1 (enrdf_load_stackoverflow) |
DE (2) | DE3713909A1 (enrdf_load_stackoverflow) |
ES (1) | ES2037756T3 (enrdf_load_stackoverflow) |
GR (1) | GR3006950T3 (enrdf_load_stackoverflow) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH683188A5 (de) * | 1991-01-11 | 1994-01-31 | Alusuisse Lonza Services Ag | Aluminiumoberflächen. |
FR2715593B1 (fr) * | 1994-02-01 | 1996-03-29 | Pechiney Rhenalu | Bandes ou tôles d'aluminium à propriétés optiques reproductibles et améliorées. |
EP0690142A1 (en) * | 1994-06-09 | 1996-01-03 | The Furukawa Electric Co., Ltd. | Aluminium alloy sheet for auto body sheet, method for manufacturing same and method for forming same |
US6290632B1 (en) * | 1998-12-10 | 2001-09-18 | Alcoa Inc. | Ultrafine matte finish roll for treatment for sheet products and method of production |
CA2407178A1 (en) * | 2001-10-09 | 2003-04-09 | Errol Sambuco Jr. | Method of applying a surface finish on a metal substrate and method of preparing work rolls for applying the surface finish |
DE10221515C1 (de) * | 2002-05-14 | 2003-11-13 | Hydro Aluminium Deutschland | Verfahren zur Herstellung eines Aluminiumrohres |
US20060141220A1 (en) * | 2004-12-23 | 2006-06-29 | Merrill William W | Uniaxially oriented article having a structured surface |
US20060138702A1 (en) * | 2004-12-23 | 2006-06-29 | Biernath Rolf W | Method of making uniaxially oriented articles having structured surfaces |
US20060141218A1 (en) * | 2004-12-23 | 2006-06-29 | Biernath Rolf W | Uniaxially oriented articles having structured surface |
US20060141219A1 (en) * | 2004-12-23 | 2006-06-29 | Benson Olester Jr | Roll of a uniaxially oriented article having a structured surface |
US7418202B2 (en) | 2005-08-04 | 2008-08-26 | 3M Innovative Properties Company | Article having a birefringent surface and microstructured features having a variable pitch or angles for use as a blur filter |
US20070199627A1 (en) * | 2006-02-27 | 2007-08-30 | Blejde Walter N | Low surface roughness cast strip and method and apparatus for making the same |
US9134471B2 (en) | 2006-06-28 | 2015-09-15 | 3M Innovative Properties Company | Oriented polymeric articles and method |
DE102016103539B4 (de) * | 2016-02-29 | 2018-09-20 | Thyssenkrupp Ag | Verfahren zur Herstellung eines mehrdimensional gefügestrukturierten, tiefziehfähigen Metallflachprodukts und Metallflachprodukt |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3619881A (en) * | 1969-01-17 | 1971-11-16 | United States Steel Corp | Cold rolling work roll |
FR2290623A1 (fr) * | 1974-11-06 | 1976-06-04 | Lorraine Laminage | Tole pour emboutissage profond ou extraprofond et procede d'obtention d'une telle tole |
JPS5431069A (en) * | 1977-08-12 | 1979-03-07 | Kawasaki Steel Co | Surface finishing of cold rolled steel plate |
DE3012135C2 (de) * | 1979-03-29 | 1986-10-16 | Fuji Photo Film Co., Ltd., Minami-Ashigara, Kanagawa | Träger für lithographische Druckplatten, Verfahren zu seiner Herstellung und seine Verwendung zur Herstellung von vorsensibilisierten Druckplatten |
DE3008679C2 (de) * | 1980-03-06 | 1983-08-18 | Vereinigte Metallwerke Ranshofen-Berndorf AG, 5282 Braunau am Inn, Oberösterreich | Tiefziehfähiges Blech oder Band aus Nichteisen-Metall oder Legierung daraus, insbesondere aus Aluminium sowie Verfahren zu dessen Herstellung |
JPS6171109A (ja) * | 1984-09-14 | 1986-04-12 | Kobe Steel Ltd | 深絞り成形加工用アルミニウムおよびアルミニウム合金板 |
-
1987
- 1987-04-25 DE DE19873713909 patent/DE3713909A1/de not_active Withdrawn
-
1988
- 1988-03-26 AT AT88104904T patent/ATE83180T1/de active
- 1988-03-26 DE DE8888104904T patent/DE3876484D1/de not_active Revoked
- 1988-03-26 ES ES198888104904T patent/ES2037756T3/es not_active Expired - Lifetime
- 1988-03-26 EP EP88104904A patent/EP0289775B1/de not_active Expired - Lifetime
- 1988-04-22 JP JP63098460A patent/JPH01111850A/ja active Pending
- 1988-04-25 US US07/185,537 patent/US4886713A/en not_active Expired - Fee Related
- 1988-04-25 KR KR1019880004725A patent/KR880012783A/ko not_active Withdrawn
-
1993
- 1993-01-29 GR GR930400191T patent/GR3006950T3/el unknown
Also Published As
Publication number | Publication date |
---|---|
DE3713909A1 (de) | 1988-11-10 |
US4886713A (en) | 1989-12-12 |
EP0289775A2 (de) | 1988-11-09 |
ATE83180T1 (de) | 1992-12-15 |
ES2037756T3 (es) | 1993-07-01 |
GR3006950T3 (enrdf_load_stackoverflow) | 1993-06-30 |
EP0289775A3 (en) | 1990-05-23 |
JPH01111850A (ja) | 1989-04-28 |
KR880012783A (ko) | 1988-11-29 |
DE3876484D1 (de) | 1993-01-21 |
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