EP0261438B1 - Schmierstoff für die spanlose Verformung von Stahl - Google Patents
Schmierstoff für die spanlose Verformung von Stahl Download PDFInfo
- Publication number
- EP0261438B1 EP0261438B1 EP87112493A EP87112493A EP0261438B1 EP 0261438 B1 EP0261438 B1 EP 0261438B1 EP 87112493 A EP87112493 A EP 87112493A EP 87112493 A EP87112493 A EP 87112493A EP 0261438 B1 EP0261438 B1 EP 0261438B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lubricant
- binder
- solid
- styrene
- thickener
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000314 lubricant Substances 0.000 title claims description 40
- 229910000831 Steel Inorganic materials 0.000 title claims description 5
- 239000010959 steel Substances 0.000 title claims description 5
- 238000005242 forging Methods 0.000 title 1
- 239000007787 solid Substances 0.000 claims description 21
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 20
- 239000011230 binding agent Substances 0.000 claims description 13
- 239000006185 dispersion Substances 0.000 claims description 13
- 239000004816 latex Substances 0.000 claims description 10
- 229920000126 latex Polymers 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000010439 graphite Substances 0.000 claims description 9
- 229910002804 graphite Inorganic materials 0.000 claims description 9
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 9
- 239000002174 Styrene-butadiene Substances 0.000 claims description 8
- 239000002562 thickening agent Substances 0.000 claims description 7
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000011115 styrene butadiene Substances 0.000 claims description 4
- 239000008365 aqueous carrier Substances 0.000 claims description 2
- 230000001050 lubricating effect Effects 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 229920013820 alkyl cellulose Polymers 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 229910021538 borax Inorganic materials 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 235000011176 polyphosphates Nutrition 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000004328 sodium tetraborate Substances 0.000 description 2
- 235000010339 sodium tetraborate Nutrition 0.000 description 2
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 244000007835 Cyamopsis tetragonoloba Species 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- -1 clays Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 229920013821 hydroxy alkyl cellulose Polymers 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 239000011306 natural pitch Substances 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/04—Metals; Alloys
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- C10M103/06—Metal compounds
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
- C10M107/12—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing aromatic monomer, e.g. styrene
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- C10M125/02—Carbon; Graphite
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/18—Compounds containing halogen
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- C10M143/00—Lubricating compositions characterised by the additive being a macromolecular hydrocarbon or such hydrocarbon modified by oxidation
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- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
- C10M2201/0623—Oxides; Hydroxides; Carbonates or bicarbonates used as base material
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- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
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- C10N2040/247—Stainless steel
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
Definitions
- the invention relates to a lubricant for use in the shaping of steel at high temperatures, comprising a solid lubricant, a binder and a thickener.
- Lubricants containing, for example, graphite, alkylene polymers or copolymers and a dispersant or film stabilizer for the non-cutting shaping of metals, in particular for lubricating the mandrel, in the manufacture of seamless tubes (DE-PS 24 50 716).
- Lubricants of this type especially when used in so-called MPM (multiple pipe mills) lines, have to meet a multitude of requirements.
- the lubricant must be easy to apply, which can only be achieved economically with the help of an aqueous dispersion. After removing the carrier, i.e. the water, the lubricant must remain as a waterproof, uniformly thick film, and this film must have high mechanical stability up to high temperatures and pressures with a homogeneous distribution of the solid lubricant particles.
- Binder plays a key role in meeting these requirements.
- a binder in DE-PS 24 50 716 u.a. called: butadiene, and also styrene and styrene with copolymers.
- these known binders were unable to meet all the requirements that are increasingly being placed on such lubricants.
- Butadiene as a binder was too soft, styrene, in turn, was unable to form an optimal film, even with the common copolymers.
- Styrene-butadiene copolymers have also been described in EP-PS 0 164 637, as part of a high-temperature lubricant.
- this formulation requires a considerable amount of an inorganic salt mixture, which in turn has adverse effects, for example in MPM streets, with regard to poor water resistance.
- the object of the present invention is to propose a lubricant which does not have the disadvantages mentioned.
- this is achieved with a conventional lubricant containing a carboxylated styrene-butadiene latex as a binder.
- the binder is added to the other components of the lubricant as an aqueous dispersion with a solids content of 40 to 60% by weight.
- the dispersant in the present case essentially water, must be added to the mixing liquid, also essentially water, to the finished lubricant dispersion.
- composition of the lubricant expediently contains proportions of 50 to 80% by weight of a solid lubricant or solid lubricant mixture, preferably graphite, 20 to 50% by weight of the binder, calculated on its dry matter, and 0.2 to 5.0% by weight of thickener.
- additives such as wetting agents, emulsifiers, biocides and antioxidants.
- Their individual proportions are based on the regulations of the producer or on preliminary tests and are usually up to 2% by weight.
- the individual components used, which produce the lubricant according to the invention, can be selected from the series of product groups mentioned below.
- Graphite, MoS 2 (molybdenum disulfide), CaF 2 or BN can be used as the solid lubricant.
- graphite leads to particularly good results. From the series of graphites, those with high purity, for example over 96%, and an average grain size of not more than 300 ⁇ m are preferred. The best results can be achieved with a graphite of 99.5% purity and an average grain size of 100 ⁇ m.
- the lubricant should be present as a 10 to 60% by weight aqueous dispersion for use.
- the dispersion expediently has a viscosity of 500 to 15000 cp at 10 to 30 ° C.
- a thickener or a mixture of thickeners is used.
- suitable thickeners e.g. water-soluble polysaccharides, alkyl celluloses, such as hydroxyalkyl cellulose or carboxymethyl cellulose, polyvinyl alcohols, polyacrylic acid and their derivatives, neutralized or not neutralized, natural rubbers and their derivatives (e.g. guar), polyvinyl pyrrolidone, polyethylene oxides, optionally minerals, such as clays, montmorillonite, modified montmoriton fillers, and how to call natural pitch or natural asphalt.
- suitable thickeners e.g. water-soluble polysaccharides, alkyl celluloses, such as hydroxyalkyl cellulose or carboxymethyl cellulose, polyvinyl alcohols, polyacrylic acid and their derivatives, neutralized or not neutralized, natural rubbers and their derivatives (e.g. guar), polyvinyl pyrrolidone, polyethylene oxides, optionally minerals, such as clays,
- the lubricant is applied in the form of an aqueous dispersion.
- the aqueous dispersion of the lubricant can be applied to the tool, which can have temperatures from 80 to over 350 ° C.
- the aqueous carrier of the dispersion evaporates and a film of the lubricant forms in a uniform layer thickness.
- the film of the lubricant is in a homogeneous, waterproof form and is no longer washed or swollen by large amounts of coolant flowing over the tool.
- the lubricant according to the invention is therefore suitable for the lubrication of tools, e.g. Mandrel, dome rod or die, when they are used to machine workpieces, e.g. blanks or pipes, in particular when hot-forming steel and rolling blanks into seamless pipes in so-called MPM lines, possibly also in continuous lines, push bench systems, bar presses or Upsetting presses.
- tools e.g. Mandrel, dome rod or die
- MPM lines possibly also in continuous lines, push bench systems, bar presses or Upsetting presses.
- the desired film is formed in a thickness of 10 to 100 m ⁇ .
- the film is waterproof, ie the subsequent cooling with water does not affect the film in any way.
- a mandrel temperature of 150 to 250 ° C the film has good mechanical properties (e.g. a scratch hardness of 6.5 N with the Sikkens scratch hardness test).
- the temperature resistance of the lubricant is easily guaranteed up to 350 ° C. At the same time, these values could not be achieved with the lubricants described so far, as can also be seen from the comparative examples described below.
- Example 1 according to DE-PS 24 50 716 formulation solids content 30%, water 70%
- Example 2 according to EP-PS 0 164 637 formulation: solids content 30%, water 70%
- Example 3 according to the invention Formulation: solids content 45%, water 55%
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Lubricants (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87112493T ATE55145T1 (de) | 1986-09-23 | 1987-08-27 | Schmierstoff fuer die spanlose verformung von stahl. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH3800/86 | 1986-09-23 | ||
CH3800/86A CH669603A5 (ja) | 1986-09-23 | 1986-09-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0261438A2 EP0261438A2 (de) | 1988-03-30 |
EP0261438A3 EP0261438A3 (en) | 1988-12-07 |
EP0261438B1 true EP0261438B1 (de) | 1990-08-01 |
Family
ID=4263721
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87112493A Expired - Lifetime EP0261438B1 (de) | 1986-09-23 | 1987-08-27 | Schmierstoff für die spanlose Verformung von Stahl |
Country Status (9)
Country | Link |
---|---|
EP (1) | EP0261438B1 (ja) |
JP (1) | JPH0830198B2 (ja) |
CN (1) | CN1011515B (ja) |
AR (1) | AR243593A1 (ja) |
AT (1) | ATE55145T1 (ja) |
CH (1) | CH669603A5 (ja) |
DE (1) | DE3764052D1 (ja) |
ES (1) | ES2016603B3 (ja) |
SU (1) | SU1632373A3 (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0747756B2 (ja) * | 1989-08-09 | 1995-05-24 | 日本電装株式会社 | 金属の冷間塑性加工用水系潤滑処理液 |
DE69118601T2 (de) * | 1990-07-12 | 1996-09-19 | Daido Machinery | Schmiedeschmiermittel und Verfahren zur Herstellung einer Beschichtung aus Schmiermittel auf der Oberfläche eines linearen Materials |
ATE188240T1 (de) * | 1992-02-06 | 2000-01-15 | Timcal Ag | Dornschmiermittel für die herstellung nahtloser rohre |
AU6360596A (en) * | 1995-07-04 | 1997-02-05 | Timcal A.G. | Lubricant for pass rollers |
JP4996810B2 (ja) | 2000-09-29 | 2012-08-08 | ケルサン・テクノロジーズ・コーポレイション | 摩擦調節組成物 |
US6759372B2 (en) * | 2002-04-12 | 2004-07-06 | Kelsan Technologies Corp. | Friction control composition with enhanced retentivity |
CN105695076B (zh) * | 2016-02-26 | 2018-09-18 | 常州高特新材料有限公司 | 一种水性金刚线硅片切割液 |
RU2716499C1 (ru) * | 2019-10-03 | 2020-03-12 | Федеральное государственное бюджетное учреждение науки Ордена Трудового Красного Знамени Институт нефтехимического синтеза им. А.В. Топчиева Российской академии наук (ИНХС РАН) | Способ получения биоразлагаемой низкотемпературной консистентной смазки на основе целлюлозы |
CN115679195B (zh) * | 2021-07-30 | 2023-10-17 | 宝山钢铁股份有限公司 | 一种汽车驱动轴用无缝钢管及其制造方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2048537A1 (en) * | 1970-10-02 | 1972-04-06 | Chemische Fabrik Budenheim, Rudolf A Oetker, 6501 Budenheim | Lubricants for hot metal - forming - contg mixed inorganic phosphates in polymer binders |
DE2318086A1 (de) * | 1973-04-11 | 1974-10-31 | Hoechst Ag | Gefrier-tau-stabile polymerlatices als zusatzstoffe zu waessrigen kuehlschmiermitteln |
US3873458A (en) * | 1973-05-18 | 1975-03-25 | United States Steel Corp | Resin-containing lubricant coatings |
GB1438215A (en) * | 1974-05-08 | 1976-06-03 | Lonz Ltd | High temperature lubricant |
US3925214A (en) * | 1974-05-28 | 1975-12-09 | Chemclean Corp | Hot forming lubricant composition, system and method |
AU499239B2 (en) * | 1974-12-19 | 1979-04-12 | Borg-Warner Chemicals Inc. | Coating composition |
US4544690A (en) * | 1983-07-27 | 1985-10-01 | Reichhold Chemicals, Incorporated | Aqueous rubberized coal tar emulsion |
-
1986
- 1986-09-23 CH CH3800/86A patent/CH669603A5/de not_active IP Right Cessation
-
1987
- 1987-08-27 EP EP87112493A patent/EP0261438B1/de not_active Expired - Lifetime
- 1987-08-27 AT AT87112493T patent/ATE55145T1/de not_active IP Right Cessation
- 1987-08-27 ES ES87112493T patent/ES2016603B3/es not_active Expired - Lifetime
- 1987-08-27 DE DE8787112493T patent/DE3764052D1/de not_active Expired - Fee Related
- 1987-09-14 CN CN87106375A patent/CN1011515B/zh not_active Expired
- 1987-09-16 SU SU874203328A patent/SU1632373A3/ru active
- 1987-09-18 JP JP62234678A patent/JPH0830198B2/ja not_active Expired - Lifetime
- 1987-09-23 AR AR87308801A patent/AR243593A1/es active
Also Published As
Publication number | Publication date |
---|---|
SU1632373A3 (ru) | 1991-02-28 |
CH669603A5 (ja) | 1989-03-31 |
DE3764052D1 (de) | 1990-09-06 |
EP0261438A3 (en) | 1988-12-07 |
CN1011515B (zh) | 1991-02-06 |
AR243593A1 (es) | 1993-08-31 |
ES2016603B3 (es) | 1990-11-16 |
JPH0830198B2 (ja) | 1996-03-27 |
CN87106375A (zh) | 1988-04-06 |
ATE55145T1 (de) | 1990-08-15 |
EP0261438A2 (de) | 1988-03-30 |
JPS6389593A (ja) | 1988-04-20 |
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