EP0248708B1 - Procédé de régulation d'une installation de fabrication du ciment en voie sèche avec précalcination - Google Patents
Procédé de régulation d'une installation de fabrication du ciment en voie sèche avec précalcination Download PDFInfo
- Publication number
- EP0248708B1 EP0248708B1 EP87401168A EP87401168A EP0248708B1 EP 0248708 B1 EP0248708 B1 EP 0248708B1 EP 87401168 A EP87401168 A EP 87401168A EP 87401168 A EP87401168 A EP 87401168A EP 0248708 B1 EP0248708 B1 EP 0248708B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat
- kiln
- supplied
- clinker
- calculated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004568 cement Substances 0.000 title claims abstract description 5
- 238000000034 method Methods 0.000 title claims description 8
- 239000000446 fuel Substances 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 12
- 238000012937 correction Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000014759 maintenance of location Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 12
- 238000007669 thermal treatment Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 11
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories or equipment specially adapted for rotary-drum furnaces
- F27B7/42—Arrangement of controlling, monitoring, alarm or like devices
Definitions
- the subject of the present invention is a method for regulating a cement manufacturing installation in the dry process comprising a precalcination chamber in which the raw material is at least partially decarbonated, a rotary tubular oven equipped with a burner at its outlet end. clinker, a heat exchanger where the raw material is preheated by means of exhaust gases from the rotary kiln and the precalcination chamber and a clinker cooler.
- the purpose of the present invention is to allow the taking into account of the modifications of the essential operating parameters of the installation as soon as they appear, for the determination of the set value of the fuel flow rate.
- the quantity of heat supplied to the precalcination chamber may be calculated from a predetermined nominal theoretical heat quantity and from correction coefficients taking into account the differences between the measured values and the nominal values of the calculation parameters.
- the set value calculated for the flow of fuel to be supplied to the furnace can be corrected as a function of the difference between the measured value and the set value of a quantity representative of the quality of the clinker, in particular its free lime content. .
- this correction can be made as a function of the apparent temperature of the clinker at the furnace outlet in accordance with the process which is the subject of French patent 85.03660.
- the progressive modification of the set value of the fuel flow regulator supplied to the furnace can be carried out by sending to the regulator a signal proportional to the calculated set value and distributed to the regulator by a function which takes into account the thermal history. material in the oven, for example using a second order filter.
- This installation comprises a cyclone exchanger 1 to 8, a precalcination chamber 10 with which is associated a cyclone 9, a rotary tubular furnace 12 and a clinker cooler 14.
- the exchanger comprises a first line of cyclones 2, 3, 4 , 5 which are crossed by the exhaust gases from the furnace 12 and a second line of cyclones 1, 6, 7, 8 which are crossed by the exhaust gases from the chamber 10.
- the raw raw material in the form of flour, is introduced at A and B into the upper stages of the two cyclone lines, heated by the exhaust gases from the oven and from the calcination chamber, then admitted into the latter where it is partially decarbonated.
- the heat necessary for this reaction is supplied by the combustion of a mixture of a fuel injected into the chamber by means of a nozzle 16 and of air taken from the cooler 14 and brought to the chamber by a conduit 18.
- the partially decarbonated material is carried out of the chamber 10 by the exhaust gases and transported in the cyclone 9 where it is separated from the gases to be introduced into the furnace 12 by means of the pipe 20.
- the material which moves slowly, from one end to the other, in the opposite direction to the hot gases produced by a burner 22 is completely calcined and clinkerized.
- the clinker produced is cooled in the cooler 14 by means of fresh air which is then used as combustion air in the oven and in the precalcination chamber.
- a regulator 24 maintains the temperature of the gases downstream of the precalcination chamber equal to a set value by acting on the flow of fuel supplied to the chamber.
- the purpose of this regulation is to obtain good stability of the rate of decarbonation of the material at the outlet of the precalcination chamber.
- the temperature of the gases downstream of the chamber 10 is indeed a good image of the decarbonation rate.
- the flow rate of the fuel supplying the burner 22 is regulated by a regulator 26, the set value of which is given by a computer 28.
- This set value is calculated periodically, at very short time intervals (for example 10 seconds), by the computer 28, from the values measured or entered by the operator of a large number of parameters: clinker flow rate, characteristics of the raw and precalcined raw material, characteristics of the fuel, oxygen content of the exhaust gases, etc ...
- K1, K2, ... Kn are parameters, such as the flow rate of raw material or of clinker, the rate of decarbonation of the material at the outlet of the precalcination chamber, the free lime content of the clinker, the fuel ash rate, the proportion of each fuel if several fuels are used, the oxygen content in the exhaust gases from the oven and the precalcination chamber, etc.
- QTO is the total theoretical heat quantity corresponding to the nominal values imposed by the parameters K1, K2, ... Kn. It is predetermined either from tests or by means of a mathematical model and stored in a computer file.
- f1 (K1), f2 (K2) ... fn (Kn) are corrective terms which involve the differences between the values of the parameters K1, K2, ... Kn coming from measurements carried out at each step of calculation and their values nominal.
- the relationships f1, f2, ... fn are preset and the nominal values of the parameters K1, K2, ... Kn are stored in a computer file.
- the amount of heat required for the oven is then calculated by making the difference between QT and QP, and the value obtained is possibly corrected according to the value of the output signal of a PID regulator incorporated in the computer and to which a signal is applied.
- this parameter can be, in particular, the apparent temperature of the clinker at the furnace outlet measured by means of a radiation pyrometer 30 in accordance with the process which is the subject of French patent 85.03660.
- the computer determines a setpoint value FF for the flow of fuel supplying the burner 22.
- a signal proportional to the calculated setpoint value FF is distributed to the regulator 26 as a function of time, for example through a filter or any other time distribution means to allow the possible modification of the setpoint value of the regulator to be gradual and s spread over a period corresponding approximately to the residence time of the materials in the oven.
- Figure 2 shows the variation of the setpoint of regulator 26. Initially this setpoint was FFO. At time t1, the calculated setpoint is FF1. From t1 the regulator setpoint will gradually increase until reaching FF1 after a period of time of the same order of magnitude as the residence time of the materials in the oven. It was assumed that the calculated setpoint remained equal to FF1 throughout the period considered. Otherwise, the curve would be modified to take into account the new calculated value.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Furnace Details (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Artificial Fish Reefs (AREA)
- Disintegrating Or Milling (AREA)
- Materials For Medical Uses (AREA)
- Inorganic Insulating Materials (AREA)
- Drying Of Solid Materials (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT87401168T ATE49653T1 (de) | 1986-06-04 | 1987-05-25 | Regelverfahren fuer eine anlage zum brennen von zement nach dem trockenverfahren mit vorkalzination. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8608032A FR2599826B1 (fr) | 1986-06-04 | 1986-06-04 | Procede de regulation d'une installation de fabrication du ciment en voie seche avec precalcination |
| FR8608032 | 1986-06-04 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0248708A1 EP0248708A1 (fr) | 1987-12-09 |
| EP0248708B1 true EP0248708B1 (fr) | 1990-01-17 |
Family
ID=9335979
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP87401168A Expired - Lifetime EP0248708B1 (fr) | 1986-06-04 | 1987-05-25 | Procédé de régulation d'une installation de fabrication du ciment en voie sèche avec précalcination |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US4817008A (pt) |
| EP (1) | EP0248708B1 (pt) |
| JP (1) | JPS6340748A (pt) |
| AT (1) | ATE49653T1 (pt) |
| BR (1) | BR8702812A (pt) |
| CA (1) | CA1334296C (pt) |
| DE (1) | DE3761462D1 (pt) |
| DK (1) | DK165651C (pt) |
| ES (1) | ES2012400B3 (pt) |
| FR (1) | FR2599826B1 (pt) |
| PT (1) | PT85010B (pt) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7223822B2 (en) | 2002-10-15 | 2007-05-29 | Exxonmobil Chemical Patents Inc. | Multiple catalyst and reactor system for olefin polymerization and polymers produced therefrom |
| US7294681B2 (en) | 2002-10-15 | 2007-11-13 | Exxonmobil Chemical Patents Inc. | Mutliple catalyst system for olefin polymerization and polymers produced therefrom |
| US7541402B2 (en) | 2002-10-15 | 2009-06-02 | Exxonmobil Chemical Patents Inc. | Blend functionalized polyolefin adhesive |
| US7550528B2 (en) | 2002-10-15 | 2009-06-23 | Exxonmobil Chemical Patents Inc. | Functionalized olefin polymers |
| US7700707B2 (en) | 2002-10-15 | 2010-04-20 | Exxonmobil Chemical Patents Inc. | Polyolefin adhesive compositions and articles made therefrom |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2139482C1 (ru) * | 1998-03-12 | 1999-10-10 | Открытое акционерное общество "Комбинат Магнезит" | Способ управления процессом обжига сырьевого материала во вращающейся печи |
| RU2249775C2 (ru) * | 2001-10-09 | 2005-04-10 | Общество с ограниченной ответственностью "Научно-экологическое предприятие "ЭКОСИ" | Способ управления процессом обжига материала во вращающейся печи |
| RU2232959C2 (ru) * | 2002-02-01 | 2004-07-20 | Общество с ограниченной ответственностью Научно-экологическое предприятие "ЭКОСИ" | Система управления процессом обжига материала во вращающейся печи |
| RU2308651C1 (ru) * | 2006-04-11 | 2007-10-20 | Общество с ограниченной ответственностью "Русская инжиниринговая компания" | Способ автоматического управления процессом прокаливания сырьевого материала во вращающейся печи |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1052333A (pt) * | 1963-05-02 | |||
| FR1463821A (fr) * | 1965-04-21 | 1966-07-22 | Chichibu Cement Kk | Procédé de contrôle de fours |
| US3566091A (en) * | 1966-09-02 | 1971-02-23 | Leeds & Northrup Co | Method and apparatus for controlling a process variable by manipulation of a selected one of two variables |
| US3595544A (en) * | 1969-07-15 | 1971-07-27 | United States Steel Corp | Control system for cement kiln |
| US3888621A (en) * | 1974-04-12 | 1975-06-10 | Alcan Res & Dev | Monitoring and controlling kiln operation in calcination of coke |
| US4022569A (en) * | 1975-12-05 | 1977-05-10 | Alcan Research And Development Limited | Calcination of coke |
| US4430719A (en) * | 1981-11-03 | 1984-02-07 | Kaiser Aluminum & Chemical Corporation | Calcination control system |
| FR2557682B1 (fr) * | 1984-01-03 | 1986-04-18 | Cem Comp Electro Mec | Procede de conduite automatisee d'une installation de fabrication de clinker de ciment en voie seche avec precalcination |
| JPS6163550A (ja) * | 1984-09-06 | 1986-04-01 | 三菱重工業株式会社 | セメント焼成設備の安定化制御方法 |
| FR2578834B1 (fr) * | 1985-03-13 | 1992-01-03 | Fives Cail Babcock | Procede et dispositif de conduite d'une installation de fabrication de clinker de ciment |
-
1986
- 1986-06-04 FR FR8608032A patent/FR2599826B1/fr not_active Expired
-
1987
- 1987-05-25 DE DE8787401168T patent/DE3761462D1/de not_active Expired - Fee Related
- 1987-05-25 AT AT87401168T patent/ATE49653T1/de not_active IP Right Cessation
- 1987-05-25 ES ES87401168T patent/ES2012400B3/es not_active Expired - Lifetime
- 1987-05-25 EP EP87401168A patent/EP0248708B1/fr not_active Expired - Lifetime
- 1987-06-02 BR BR8702812A patent/BR8702812A/pt not_active IP Right Cessation
- 1987-06-02 US US07/057,171 patent/US4817008A/en not_active Expired - Fee Related
- 1987-06-03 JP JP62138345A patent/JPS6340748A/ja active Pending
- 1987-06-03 CA CA000538746A patent/CA1334296C/fr not_active Expired - Fee Related
- 1987-06-04 DK DK291887A patent/DK165651C/da not_active IP Right Cessation
- 1987-06-04 PT PT85010A patent/PT85010B/pt not_active IP Right Cessation
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7223822B2 (en) | 2002-10-15 | 2007-05-29 | Exxonmobil Chemical Patents Inc. | Multiple catalyst and reactor system for olefin polymerization and polymers produced therefrom |
| US7294681B2 (en) | 2002-10-15 | 2007-11-13 | Exxonmobil Chemical Patents Inc. | Mutliple catalyst system for olefin polymerization and polymers produced therefrom |
| US7524910B2 (en) | 2002-10-15 | 2009-04-28 | Exxonmobil Chemical Patents Inc. | Polyolefin adhesive compositions and articles made therefrom |
| US7541402B2 (en) | 2002-10-15 | 2009-06-02 | Exxonmobil Chemical Patents Inc. | Blend functionalized polyolefin adhesive |
| US7550528B2 (en) | 2002-10-15 | 2009-06-23 | Exxonmobil Chemical Patents Inc. | Functionalized olefin polymers |
| US7700707B2 (en) | 2002-10-15 | 2010-04-20 | Exxonmobil Chemical Patents Inc. | Polyolefin adhesive compositions and articles made therefrom |
| US8071687B2 (en) | 2002-10-15 | 2011-12-06 | Exxonmobil Chemical Patents Inc. | Multiple catalyst system for olefin polymerization and polymers produced therefrom |
| US8088867B2 (en) | 2002-10-15 | 2012-01-03 | Exxonmobil Chemical Patents Inc. | Multiple catalyst system for olefin polymerization and polymers produced therefrom |
| US8957159B2 (en) | 2002-10-15 | 2015-02-17 | Exxonmobil Chemical Patents Inc. | Multiple catalyst system for olefin polymerization and polymers produced therefrom |
Also Published As
| Publication number | Publication date |
|---|---|
| DK291887D0 (da) | 1987-06-04 |
| DK165651B (da) | 1992-12-28 |
| DK291887A (da) | 1987-12-05 |
| ATE49653T1 (de) | 1990-02-15 |
| US4817008A (en) | 1989-03-28 |
| DE3761462D1 (de) | 1990-02-22 |
| ES2012400B3 (es) | 1990-03-16 |
| JPS6340748A (ja) | 1988-02-22 |
| DK165651C (da) | 1993-06-01 |
| PT85010A (fr) | 1987-07-01 |
| FR2599826A1 (fr) | 1987-12-11 |
| PT85010B (pt) | 1990-07-31 |
| EP0248708A1 (fr) | 1987-12-09 |
| FR2599826B1 (fr) | 1989-08-25 |
| BR8702812A (pt) | 1988-03-01 |
| CA1334296C (fr) | 1995-02-07 |
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