EP0239536B1 - Schmiermittelzusammensetzungen - Google Patents

Schmiermittelzusammensetzungen Download PDF

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Publication number
EP0239536B1
EP0239536B1 EP87810152A EP87810152A EP0239536B1 EP 0239536 B1 EP0239536 B1 EP 0239536B1 EP 87810152 A EP87810152 A EP 87810152A EP 87810152 A EP87810152 A EP 87810152A EP 0239536 B1 EP0239536 B1 EP 0239536B1
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EP
European Patent Office
Prior art keywords
bis
component
tert
composition according
hydroxyethyl
Prior art date
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Expired - Lifetime
Application number
EP87810152A
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English (en)
French (fr)
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EP0239536A3 (en
EP0239536A2 (de
Inventor
Robert Montgomery Dr. O'neil
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novartis AG
Original Assignee
Ciba Geigy AG
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Publication of EP0239536A3 publication Critical patent/EP0239536A3/de
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Definitions

  • the present invention relates to corrosion inhibiting lubricating oil compositions, particularly corrosion inhibiting compositions, which also prevent oxidation of the lubricants used to lubricate metal parts in steam turbines.
  • oils used to lubricate steam turbines are subject to oxidative degradation at elevated temperatures, which leads to the formation of sludge and an increase in the acidity of the oil.
  • EP-A-206998 discloses glucamine derivatives which can be used, inter alia, as stabilizers in lubricants and which can optionally also be used in combination with phenolic antioxidants, amine antioxidants and metal passivators.
  • compositions of the present invention meet the requirements for turbine oils with regard to both corrosion-inhibiting and antioxidative properties.
  • the compounds of the formula I can be prepared, for example, by reacting a compound of the formula R 1 -XH, in which R 1 and X have the above meaning, with epichlorohydrin, optionally in the presence of a catalyst such as, for example, an acid, base or phase transfer catalyst, a compound of formula arises, which is then reacted with an amine of the formula HNR2R3 with R2 and R3 in the above meaning and thus a compound of formula I is obtained.
  • a catalyst such as, for example, an acid, base or phase transfer catalyst
  • Component (B) is preferably a compound of the general formula II, wherein R4 is hydrogen or straight-chain or branched C1-C12, preferably C1-C4, alkyl, or is a mixture of compounds of formula II.
  • Component (C) is preferably a compound of the general formula III wherein R5 and R6 independently of one another are hydrogen, straight-chain or branched C1-C12-alkyl, a styryl, methoxy or isopropoxy group, or is a mixture of compounds of the formula III.
  • Antioxidant mixtures of phenolic and amine types or of different phenolic or different amine types can be used, but mixtures of phenolic and amine types are preferred.
  • Component (D) is preferably a compound of the general formula IV, wherein E is hydrogen or a radical of the formula -CH2NR7R8 and R7 and R8 independently of one another are C1-C18 alkyl or C2-C18 alkenyl, and which, for example, by reaction of a 1,2,4-triazole with formaldehyde and an amine Formula HNR7R8 can be prepared, or the general formula V, wherein J represents an N atom or a CH2 group, F together with the C atoms to which F is attached forms a six-membered aromatic or reduced tetrahydroring, which rings may optionally be alkyl-substituted, furthermore where G is hydrogen or a radical of the formula -CH2NR9R10 and R9 and R10 independently of one another represent C1-C18 alkyl or C2-C18 alkenyl, and which, for example, by reaction of a corresponding azole compound with formaldehyde and an amine of the formula H
  • component (D) can e.g. also be the reaction product of a 1,2,4-triazole with a zinc bis (0,0'-dialkyldithiophosphate).
  • R4, R5, R6 or the substituents of the phenyl radical R1 are straight-chain or branched C1-C12 alkyl, it is, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert . -Butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl or dodecyl.
  • R7, R8, R9 or R1 dar represent straight-chain or branched C1-C18-alkyl, it is e.g. around methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, pentyl, hexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl , Pentadecyl, hexadecyl, heptadecyl or octadecyl.
  • R beutton, R8, R9 or R10 are preferably straight-chain or branched C4-C12-alkyl.
  • R7, R8, R9 or R10 represent straight-chain or branched C2-C18 alkenyl, for example vinyl, allyl, n-butenyl, isopentenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl, dodecenyl, Tridecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl or oleyl.
  • alkenyl for example vinyl, allyl, n-butenyl, isopentenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl, dodecenyl, Tridecenyl, tetradecenyl, pentadecenyl, he
  • R beutton, R8, R9 or R10 are preferably C2-C6-alkenyl or oleyl.
  • Particularly preferred compounds of the formula I are: N- (2-hydroxydodecyl) diethanolamine 1- [N, N-bis (2-hydroxyethyl) amino] -3-isooctyloxypropan-2-ol 1- [N, N-bis (2-hydroxyethyl) amino] -3- (tert-nonylthio) propan-2-ol 1- [N, N-bis (2-hydroxyethyl) amino] -2-hydroxypropyl-3- (tert-decanoate) 1- [N, N-Bis (2-hydroxyethyl) amino] -3- (4-nonylphenoxy) propan-2-ol 1- [N, N-Bis (2-hydroxyethyl) amino] -3- (4-tert-butylphenoxy) propan-2-ol 1- [N, N-Bis (2-hydroxyethyl) amino] -3- (2,4-diisopropylphenoxy) propan-2-ol 1- [N, N, -
  • Particularly preferred compounds of the formula II are: 2,6-di-tert-butylphenol 2,6-di-tert-4-methylphenol or mixtures thereof.
  • Particularly preferred compounds of the formula III are: Di- (tert-octylated) diphenylamine or a mixture of mono- and dialkylated tert-butyl / tert-octyldiphenylamines.
  • Benzotriazole Tetrahydrobenztriazole Tolutriazole Benzimidazole 1,2,4-triazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] benzotriazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] tolutriazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] benzimidazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] 1,2,4-triazole Product of the reaction of 1,2,4-triazole with zinc bis [0.0 ⁇ -di- (2-ethylhexyl) dithiophosphate].
  • Particularly preferred compounds of the formulas IV and V are: 1- [N, N-Bis (2-ethylhexyl) aminomethyl] benzotriazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] tolutriazole 1- [N, N-Bis (2-ethylhexyl) aminomethyl] 1,2,4-triazole Product of the reaction of 1,2,4-triazole with zinc bis [0.0 ⁇ -di- (2-ethylhexyl) dithiophosphate].
  • the weight ratios of components (A), (B), (C) and (D) in the compositions according to the invention can change depending on the type of application and the degree of corrosion inhibition and antioxidative stabilization required. In general, however, the ratios are preferred as follows.
  • Component A 0.02-0.10% by weight, preferably 0.02-0.05% by weight;
  • Component B 0.05-0.25% by weight, preferably 0.05-0.15% by weight;
  • Component C 0.02-0.10% by weight, preferably 0.03-0.06% by weight;
  • Component D 0.02-0.10% by weight, preferably 0.03-0.06% by weight, always based on the total weight of the lubricant composition.
  • Components (A) to (D) can be added to the lubricating oil individually. However, they are preferably premixed in the form of a basic mixture, which is then added to the lubricating oil.
  • the basic mixture is added to the oil in an amount sufficient to meet the requirements regarding the degree of corrosion inhibition and the antioxidative stabilization.
  • the use of the components in the form of a premixed concentrate gives advantages in terms of storage, transportation and addition to the oil.
  • the additive concentrate according to the invention can be diluted as desired with a suitable inert solvent, such as, for example, a light mineral oil, a kerosene or an aromatic hydrocarbon.
  • a suitable inert solvent such as, for example, a light mineral oil, a kerosene or an aromatic hydrocarbon.
  • concentration of the additive concentrate is limited by the solubility of components (A) to (D) in the diluent, but in general a concentration of 60% by weight of active substances is easily achieved in a light mineral oil.
  • the invention also relates to the use of an additive concentrate according to the invention composed of (A), (B), (C) and (D) (with the above stipulations) for corrosion inhibition and antioxidative stabilization of mineral lubricating oils.
  • the lubricant compositions according to the invention can contain, in addition to components (A), (B), (C) and (D), one or more further additives which are usually used in lubricant compositions in order to further improve their basic properties, e.g. Viscosity index improvers, pour point depressants, dispersants / surfactants or high pressure / wear protection additives.
  • one or more further additives which are usually used in lubricant compositions in order to further improve their basic properties, e.g. Viscosity index improvers, pour point depressants, dispersants / surfactants or high pressure / wear protection additives.
  • viscosity index improvers examples are e.g.
  • Polymethacrylates vinyl pyrrolidone / methacrylate copolymers, polybutenes, olefin copolymers, styrene / acrylate copolymers.
  • pour point depressants examples include:
  • dispersants / surfactants examples include:
  • Polybutenylsuccinic acid imides polybutenylphosphonic acid derivatives, basic magnesium, calcium and barium sulfonates and phenolates.
  • wear protection additives examples include:
  • Compounds containing sulfur and / or phosphorus and / or halogen such as sulfurized vegetable oils, zinc dialkyldithiophosphates, tritolyl phosphate, chlorinated paraffins, alkyl and aryl disulfides.
  • This compound is prepared by reacting 1,2-epoxydodecane with diethanolamine as described in US Pat. No. 2,856,363.
  • a mixture of 69 parts of 1,2,4-triazole and 771 parts of zinc bis- [0.0 ⁇ -di- (2-ethylhexyl) dithiophosphate] is gradually heated to 95 ° C. with stirring. After stirring for 30 minutes at this temperature, the product becomes a clear liquid. Stirring is continued until the product has cooled to room temperature.
  • the end product (D2) is a clear, yellow oil.
  • the additive compositions are prepared by mixing the specific components in the weight ratios shown in Table 1.
  • compositions of Examples 7 to 17 containing components (A) to (D) are used as corrosion inhibitors in a turbine mineral oil with a viscosity of 22 mPa s at 40 ° C and 3.8 mPa s at 100 ° C and a sulfur content of 0 , 6% tested according to the ASTM D-665B test.
  • the results are shown in Table 1 and indicate the concentration of the components which prevent any rust from forming on the test spindle.
  • the compositions are also tested for their antioxidant activity in a modified ASTM D-943 test. The results reflect the amount of sludge (oxidation products) that formed after 500 hours. In general, an oil composition with good antioxidant properties shows the formation of less than 50 mg of sludge after the test period.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Lubricants (AREA)

Description

  • Die vorliegende Erfindung betrifft korrosionsinhibierende Schmierölzusammensetzungen, insbesondere korrosionsinhibierende Zusammensetzungen, die ebenfalls die Oxidation der Schmiermittel verhindern, welche zur Schmierung von Metallteilen in Dampfturbinen verwendet werden.
  • Die zur Schmierung von Dampfturbinen verwendeten Oele unterliegen dem oxidativen Abbau bei erhöhten Temperaturen, was zur Bildung von Schlamm und zu einem Anstieg des Säuregehalts des Oels führt.
  • Versuche zur Lösung dieser Probleme beinhalten die Verwendung einer grossen Anzahl von Korrosionsinhibitoren und Antioxidantien, oder von Mischungen davon, als Schmiermitteladditive.
  • So ist aus der US-A 2,856,363 bekannt, dass Zusammensetzungen enthaltend Epoxyalkanamin-Reaktionsprodukte rostinhibierende Eigenschaften besitzen.
  • So wurden solche Korrosionsinhibitoren mit gut bekannten phenolischen und/oder aminischen Antioxidantien formuliert. Diese Formulierungen jedoch genügten wohl den korrosionsinhibierenden Anforderungen für Dampfturbinenöle gemäss dem ASTM D-665B-Test, verliehen aber dem Turbinenöl nur ungenügende antioxidative Eigenschaften gemäss dem ASTM D-943-Test.
  • Die prioritätsältere, aber nicht vorveröffentlichte EP-A-206998 offenbart Glucamin-Derivate, die u.a. als Stabilisatoren in Schmiermitteln verwendet werden können und die gegenbenenfalls in Kombination mit phenolischen Antioxidantien, aminischen Antioxidantien und Metallpassivatoren eingesetzt werden können.
  • Es wurde nun überraschend gefunden, dass die Zusammensetzungen der vorliegenden Erfindung den Anforderungen für Turbinenöle sowohl hinsichtlich korrosionsinhibierender als auch antioxidativer Eigenschaften genügen.
  • Demgemäss betrifft die vorliegende Erfindung eine Schmiermittelzusammensetzung mit ausgezeichneten korrosionsinhibierenden und antioxidativen Eigenschaften enthaltend einen überwiegendenden Anteil eines mineralischen Schmieröls und einen geringen Anteil einer Additivzusammensetzung aus
    • A) einem Hydroxyalkylalkanolamin-Korrosionsinhibitor,
    • B) einem phenolischen Antioxidans,
    • C) einem aminischen Antioxidans und
    • D) einem Metalldeaktivator vom Azol-Typ,
      wobei
      • (i) eine der Komponenten B) und C) in der Zusammensetzungen fehlen kann und
      • ii) die Komponente A) kein Alkanolamin ist, das eine Gruppe
        Figure imgb0001
        mit n = 2,3 oder 4 am N-Atom trägt.
  • Eine bevorzugte Gruppe von Hydroxyalkanolamin-Komponenten (A) bilden solche der allgemeinen Formel I,
    Figure imgb0002

    worin R¹ geradkettiges oder verzweigtes C₈-C₂₀-Alkyl oder einen durch eine bis drei C₁-C₁₂-Alkylgruppen substituierten Phenylrest bedeutet, X = -CH₂-, -O-, -S- oder -C(O)O- ist, R² einen hydroxysubstituierten C₂-C₄-Alkylrest bedeutet, und R³ Wasserstoff ist oder die Bedeutung von R² aufweist, oder Gemische von Verbindungen der Formel I.
  • Die Verbindungen der Formel I können beispielsweise durch Reaktion einer Verbindung der Formel R¹-XH, worin R¹ und X die vorstehende Bedeutung haben, mit Epichlorhydrin gegebenenfalls in Gegenwart eines Katalysators wie z.B. einer Säure, Base oder Phasentransfer-Katalysators hergestellt werden, wobei eine Verbindung der Formel
    Figure imgb0003

    entsteht, die anschliessend mit einem Amin der Formel HNR²R³ mit R² und R³ in der vorstehenden Bedeutung umgesetzt wird und so eine Verbindung der Formel I erhalten wird.
  • Die Komponente (B) ist bevorzugt eine Verbindung der allgemeinen Formel II,
    Figure imgb0004

    worin R⁴ Wasserstoff oder geradkettiges oder verzweigtes C₁-C₁₂, bevorzugt C₁-C₄, Alkyl bedeutet, oder ist ein Gemisch von Verbindungen der Formel II.
  • Die Komponente (C) ist bevorzugt eine Verbindung der allgemeinen Formel III
    Figure imgb0005

    worin R⁵ und R⁶ unabhängig voneinander Wasserstoff, geradkettiges oder verzweigtes C₁-C₁₂-Alkyl, eine Styryl-, Methoxy- oder Isopropoxygruppe bedeuten, oder ist ein Gemisch von Verbindungen der Formel III.
  • Die Verbindungen der Formeln II und III sind bekannt und nach bekannten Verfahren herstellbar.
  • Antioxidans-Gemische von phenolischen und aminischen Typen oder von verschiedenen phenolischen oder verschiedenen aminischen Typen können Verwendung finden, bevorzugt jedoch werden Gemische von phenolischen und aminischen Typen. Besonders bevorzugt werden Gemische von phenolischen und alkylierten Diarylamin-Anitioxidantien, wie z.B. die Produkte, die durch das in der EP-A 149 422 beschriebene Verfahren erhalten werden, insbesondere das Produkt Di-(tert.-octyliertes)-diphenylamin.
  • Die Komponente (D) ist bevorzugt eine Verbindung der allgemeinen Formel IV,
    Figure imgb0006

    worin E Wasserstoff oder einen Rest der Formel -CH₂NR⁷R⁸ bedeutet und R⁷ und R⁸ unabhängig voneinander C₁-C₁₈-Alkyl oder C₂-C₁₈-Alkenyl, darstellen, und welche z.B. durch Reaktion eines 1,2,4-Triazols mit Formaldehyd und einem Amin der Formel HNR⁷R⁸ hergestellt werden können, oder der allgemeinen Formel V,
    Figure imgb0007

    worin J ein N-Atom oder eine CH₂-Gruppe darstellt, F zusammen mit den C-Atomen, an die F gebunden ist, einen sechsgliedrigen aromatischen oder reduzierten Tetrahydroring bildet, wobei diese Ringe gegebenenfalls alkylsubstituiert sein können, ferner worin G Wasserstoff oder einen Rest der Formel -CH₂NR⁹R¹⁰ bedeutet und R⁹ und R¹⁰ unabhängig voneinander C₁-C₁₈-Alkyl oder C₂-C₁₈-Alkenyl darstellen, und welche z.B. durch Reaktion einer entsprechenden Azolverbindung mit Formaldehyd und einem Amin der Formel HNR⁹R¹⁰ nach der in GB-A 1,061,904, GB-A 1,466,558, GB-A 1,472,527 und GB-A 2,156,813 beschriebenen Weise hergestellt werden können.
  • Im weiteren kann die Komponente (D) z.B. auch das Reaktionsprodukt eines 1,2,4-Triazols mit einem Zink-bis(0,0'-dialkyldithiophosphat) sein.
  • Stellen R⁴ , R⁵, R⁶ oder die Substituenten des Phenylrests R¹ geradkettiges oder verzweigtes C₁-C₁₂-Alkyl dar, so handelt es sich z.B. um Methyl, Ethyl, n-Propyl, Isopropyl, n-Butyl, sec.-Butyl, Isobutyl, tert.-Butyl, Pentyl, Hexyl, Heptyl, Octyl, Nonyl, Decyl, Undecyl oder Dodecyl.
  • Stellen R⁷, R⁸, R⁹ oder R¹⁰ geradkettiges oder verzweiges C₁-C₁₈-Alkyl dar, so handelt es sich z.B. um Methyl, Ethyl, n-Propyl, Isopropyl, n-Butyl, sec.-Butyl, Isobutyl, tert.-Butyl, Pentyl, Hexyl, Heptyl, Octyl, 2-Ethylhexyl, Nonyl, Decyl, Undecyl, Dodecyl, Tridecyl, Tetradecyl, Pentadecyl, Hexadecyl, Heptadecyl oder Octadecyl.
  • Bevorzugt bedeuten R⁷, R⁸, R⁹ oder R¹⁰ geradkettiges oder verzweigtes C₄-C₁₂-Alkyl.
  • Stellen R⁷, R⁸, R⁹ oder R¹⁰ geradkettiges oder verzweigtes C₂-C₁₈-Alkenyl dar, so handelt es sich beispielsweise um Vinyl, Allyl, n-Butenyl, Isopentenyl, Pentenyl, Hexenyl, Heptenyl, Octenyl, Nonenyl, Decenyl, Undecenyl, Dodecenyl, Tridecenyl, Tetradecenyl, Pentadecenyl, Hexadecenyl, Heptadecenyl oder Oleyl.
  • Bevorzugt bedeuten R⁷, R⁸, R⁹ oder R¹⁰ C₂-C₆-Alkenyl oder Oleyl.
  • Beispiele für spezifische Verbindungen, die als Komponenten für die erfindungsgemässen Schmiermittelzusammensetzungen Verwendung finden, sind:
  • Hydroxyalkylalkanolamine) der Formel I
  • N-(2-Hydroxydodecyl)ethanolamin
    N-(2-Hydroxydodecyl)diethanolamin
    N-(2-Hydroxytetradecyl)ethanolamin
    N-(2-Hydroxytetradecyl)diethanolamin
    N-(2-Hydroxyhexadecyl)ethanolamin
    N-(2-Hydroxyhexadecyl)diethanolamin
    N-(2-Hydroxyoctadecyl)ethanolamin
    N-(2-Hydroxyoctadecyl)diethanolamin
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-octyloxy-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-isooctyloxy-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(tert.-nonylthio)propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-dodecylthio-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(tert.-dodecylthio)-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-2-hydroxypropyl-3-(tert.-decanoat).
  • Besonders bevorzugte Verbindungen Der Formel I sind: N-(2-Hydroxydodecyl)diethanolamin
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-isooctyloxy-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(tert.-nonylthio)propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-2-hydroxypropyl-3-(tert.-decanoat)
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(4-nonylphenoxy)-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(4-tert.-butylphenoxy)-propan-2-ol
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(2,4-diisopropylphenoxy)-propan-2-ol
    1-[N,N,-Bis(2-hydroxyethyl)amino]-3-(4-tert.-octylphenoxy)-propan-2-ol oder deren Gemische.
  • Phenolische Antioxidantien der Formel II
  • 2,6-Di-tert.-butylphenol
    2,6-Di-tert.-butyl-4-methylphenol
    2,6-Di-tert.-butyl-4-ethylphenol
    2,6-Di-tert.-butyl-4-n-butylphenol
    2,6-Di-tert.-butyl-4-isobutylphenol.
  • Besonders bevorzugte Verbindungen der Formel II sind:
    2,6-Di-tert.-butylphenol
    2,6-Di-tert.-4-methylphenol oder deren Gemische.
  • Aminische Antioxidantien der Formel III
  • Diphenylamin
    Di-(tert.-octyliertes)diphenylamin
    Styryl-substituiertes Diphenylamin
    4-Isopropoxy-diphenylamin
    Di-(4-methoxyphenyl)amin
    Gemisch aus mono- und dialkylierten tert.-Butyl-/tert.-Octyldiphenylaminen
    oder deren Gemische.
  • Besonders bevorzugte Verbindungen der Formel III sind:
    Di-(tert.-octyliertes)diphenylamin oder ein Gemisch aus mono- und dialkylierten tert.-Butyl-/tert.-Octyldiphenylaminen.
  • Metalldeaktivatoren vom Azol-Typ der Formeln IV und V
  • Benztriazol
    Tetrahydrobenztriazol
    Tolutriazol
    Benzimidazol
    1,2,4-Triazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]benztriazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]tolutriazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]benzimidazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]1,2,4-triazol
    Produkt der Reaktion von 1,2,4-Triazol mit Zink-bis[0,0ʹ-di-(2-ethylhexyl)dithiophosphat].
  • Besonders bevorzugte Verbindungen der Formeln IV und V sind:
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]benztriazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]tolutriazol
    1-[N,N-Bis(2-ethylhexyl)aminomethyl]1,2,4-triazol
    Produkt der Reaktion von 1,2,4-Triazol mit Zink-bis[0,0ʹ-di-(2-ethylhexyl)dithiophosphat].
  • Die Gewichtsverhältnisse der Komponenten (A), (B), (C) und (D) in den erfindungsgemässen Zusammensetzungen können sich je nch Anwendungsart und erforderlichem Grad der Korrosionsinhibierung und antioxidativer Stabilisierung ändern. Im allgemeinen jedoch sind die Verhältnisse bevorzugt wie folgt.
    Komponente A: 0.02-0.10 Gew.-%, bevorzugt 0.02-0.05 Gew.-%;
    Komponente B: 0.05-0.25 Gew.-%, bevorzugt 0.05-0.15 Gew.-%;
    Komponente C: 0.02-0.10 Gew.-%, bevorzugt 0.03-0.06 Gew.-%;
    Komponente D: 0.02-0.10 Gew.-%, bevorzugt 0.03-0.06 Gew.-% immer bezogen auf das Gesamtgewicht der Schmiermittelzusammensetzung.
  • Die Komponenten (A) bis (D) können dem Schmieröl einzeln zugegeben werden. Vorzugsweise werden sie jedoch vorgemischt in Form einer Grundmischung, weiche anschliessend dem Schmieröl zugesetzt wird. Die Grundmischung wird dem Oel in einer genügenden Menge zugesetzt, damit die Anforderungen in Bezug auf den Korrosionsinhibierungsgrad und die antioxidative Stabilisierung erfüllt werden. Die Verwendung der Komponenten in der Form eines vorgemischten Konzentrats ergibt Vorteile bei der Lagerung, dem Transport und der Zugabe zum Oel.
  • Demgemäss betrifft die vorliegende Erfindung als weiteren Gegenstand ein korrosionsinhibierendes und antioxidatives Additivkonzentrat enthaltend die Komponenten (A), (B), (C) und (D) mit (A), (B), (C) und (D) in der vorstehenden Bedeutung,
    wobei
    • i) eine der Komponenten B) und C) in der Zusammensetzung fehlen kann und
    • ii) die Komponente A) kein Alkanolamin ist, das eine Gruppe
      Figure imgb0008
      mit n = 2,3 oder 4 am N-Atom trägt.
  • Das erfindungsgemässe Additivkonzentrat kann nach Belieben mit einem geeigneten inerten Lösungsmittel, wie beispielsweise einem leichten Mineralöl, einem Kerosin oder einem aromatischen Kohlenwasserstoff verdünnt werden. Die Konzentration des Additivkonzentrats wird durch die Löslichkeit der Komponenten (A) bis (D) im Verdünnungsmittel limitiert, jedoch wird im allgemeinen in einem leichten Mineralöl eine Konzentration von 60 Gew.-% an Aktivsubstanzen leicht erreicht.
  • Gegenstand der Erfindung ist auch die Verwendung eines erfindungsgemäßen Additivkonzentrats aus (A), (B), (C) und (D) (mit den vorstehenden Maßgaben) zur Korrosionsinhibierung und antioxidativen Stabilisierung von mineralischen Schmierölen.
  • Die erfindungsgemässen Schmiermittelzusammensetzungen können zusätzlich zu den Komponenten (A), (B), (C) und (D) noch ein oder mehrere weitere Additive enthalten, die üblicherweise in Schmiermittelzusammensetzungen verwendet werden, um deren Grundeigenschaften weiter zu verbessern, wie z.B. Viskositätsindex-Verbesserer, Stockpunkterniedriger, Dispergiermittel/Tenside oder Hochdruck-/Verschleisschutz-Additive.
  • Beispiele für Viskositätsindex-Verbesserer sind z.B.
  • Polymethacrylate, Vinylpyrrolidon/Metacrylat-Copolymere, Polybutene, Olefin-Copolymere, Styrol/Acrylat-Copolymere.
  • Beispiele für Stockpunkterniedriger sind z.B.:
  • Polymethacrylat, alkylierte Naphthalinderivate.
  • Beispiele für Dispergiermittel/Tenside sind z.B.:
  • Polybutenylbernsteinsäure-imide, Polybutenylphosphonsäurederivate, basische Magnesium-, Calcium-, und Bariumsulfonate und -phenolate.
  • Beispiele für Verschleissschutz-Additive sind z.B.:
  • Schwefel und/oder Phosphor und/oder Halogen enthaltende Verbindungen, wie geschwefelte pflanzliche Oele, Zinkdialkyldithiophosphate, Tritolyl-phosphat, chlorierte Paraffine, Alkyl- und Aryldisulfide.
  • In den nachfolgenden Beispielen beziehen sich Teile und Prozente auf das Gewicht, sofern nichts anderes angegeben ist.
  • Beispiel 1: N-(2-Hydroxydodecyl)diethanolamin (A1)
  • Diese Verbindung wird durch Umsetzung von 1,2-Epoxydodecan mit Diethanolamin nach der US Patentschrift 2,856,363 beschriebenen Weise hergestellt.
  • Beispiel 2: 1-[N,N-Bis(2-hydroxyethyl)amino]-2-hydroxypropyl-3-(tert.-decanoat (A4)
  • 10.5 Teile Diethanolamin werden tropfenweise bei 60°C zu 22.8 Teilen tert.-Nonylcarboxyglycidylether zugegeben. Die so resultierende Lösung wird während 3 Stunden gerührt. Das Rohprodukt wird destilliert und ergibt 28.1 Teile der Verbindung (A4) mit einem Sdp. von 225°C/0,13 mbar.
    Elementaranalyse:
    Gefunden : C 61.3; H 10.0; N 3.7 %
    Berechnet: C 61.6; H 10.5; N 4.2 %
  • Beispiel 3: 1-[N,N-Bis(2-hydroxyethyl)amino]-3-isooctyloxy-propan-2-ol (A2)
  • Nach der in Beispiel 2 beschriebenen Weise wird Diethanolamin mit Isooctyloxyglycidylether umgesetzt. Es wird die Verbindung A2 mit einem Sdp. von 190°C/2.34 mbar erhalten.
  • Beispiel 4: 1-[N,N-Bis(2-hydroxyethyl)amino]-3-(tert.-nonylthio)-propan-2-ol (A3)
  • Nach der in Beispiel 2 beschriebenen Weise wird Diethanolamin mit tert.-Nonylglycidyl-thioether umgesetzt. Es wird die Verbindung (A3) als gelbe, viskose Flüssigkeit mit einem Berechnungsindex von n 20 d
    Figure imgb0009
    = 1.5002 erhalten.
  • Beispiel 5: 1-[N,N-Bis(2-ethylhexyl)aminomethyl]-1,2,4-triazol (Dl)
  • Nach der in Beispiel 1 der britischen Patentschrift 2,156,813, beschriebenen Weise werden 3.5 Teile 1,2,4-Triazol und 12.05 Teile Di-2-ethylhexylamin mit 100 Teilen Methanol gemischt. Dazu werden 4,05 Teile 36%iges wässriges Formalin zugegeben. Das Gemisch wird während 3 Stunden zum Rückfluss erhitzt. Anschliessend wird das Lösungsmittel unter Wasserstrahl-Vakuum entfernt. So wird die Verbindung (D1) in 100 % Ausbeute mit einem Sdp. von 189°C/0.07 mbar erhalten.
  • Beispiel 6: Produkt der Reaktion von 1,2,4-Triazol mit Zink-bis[0,0ʹ-di(2-ethylhexyl)dithiophosphat] (D2)
  • Ein Gemisch aus 69 Teilen 1,2,4-Triazol und 771 Teilen Zink-bis-[0,0ʹ-di-(2-ethylhexyl)dithiophosphat] wird nach und nach unter Rühren auf 95°C erhitzt. Nach 30 Minuten Rühren bei dieser Temperatur, wird das Produkt eine klare Flüssigkeit. Es wird weiter gerührt bis das Produkt auf Raumtemperatur abgekühlt ist. Das Endprodukt (D2) ist ein klares, gelbes Oel.
  • Beispiele 7 bis 17:
  • Die Additivzusammensetzungen werden durch Mischen der spezifischen Komponenten in den in Tabelle 1 angegebenen Gewichtsverhältnissen hergestellt.
  • Zusammensetzungen der Beispiele 7 bis 17 enthaltend die Komponenten (A) bis (D) werden als Korrosionsinhibitoren in einem Turbinen-Mineralöl mit einer Viskosität von 22 mPa s bei 40°C und 3,8 mPa s Bei 100°C und einem Schwefelgehalt von 0,6 % gemäss dem ASTM D-665B-Test getestet. Die Resultate sind in Tabelle 1 wiedergegeben und geben die Konzentration der Komponenten an, die jeglichen Rostansatz auf der Testspindel verhindern. Die Zusammensetzungen werden auch auf ihre antioxidative Wirkung in einem modifizierten ASTM D-943-Test geprüft. Die Resultate geben die Schlammenge (Oxidationsprodukte) wieder, die sich nach 500 Stunden gebildet haben. Im allgemeinen zeigt eine Oelzusammensetzung mit guten antioxidativen Eigenschaften die Bildung von weniger als 50 mg Schlamm nach der Testdauer.
    Figure imgb0010
    Figure imgb0011

Claims (18)

  1. Schmiermittelzusammensetzung mit ausgezeichneten korrosionsinhibierenden und antioxidativen Eigenschaften enthaltend einen überwiegenden Anteil eines mineralischen Schmieröls und einen geringen Anteil einer Additivzusammensetzung aus
    A) einem Hydroxyalkylalkanolamin-Korrosionsinhibitor,
    B) einem phenolischen Antioxidans
    C) einem aminischen Antioxidans und
    D) einem Metalldeaktivator vom Azol-Typ,
    wobei
    (i) eine der Komponenten B) und C) in der Zusammensetzung fehlen kann und
    (ii) die Komponente A kein Alkanolamin ist, das eine Gruppe
    Figure imgb0012
    mit n = 2,3 oder 4 am N-Atom trägt.
  2. Zusammensetzung gemäss Anspruch 1, worin die Hydroxyalkylalkanolamin-Komponente (A) die allgemeine Formel I aufweist,
    Figure imgb0013
    worin R¹ geradkettiges oder verzweigtes C₈-C₂₀-Alkyl oder einen durch eine bis drei C₁-C₁₂-Alkylgruppen substituierten Phenylrest bedeutet, X = -CH₂-, -O-, -S- oder -C(O)O- ist, R² einen hydroxy-substituierten C₂-C₄-Alkylrest bedeutet und R³ Wasserstoff ist oder die Bedeutung von R² aufweist, oder ein Gemisch von Verbindungen der Formel I ist.
  3. Zusammensetzung gemäss Anspruch 1, worin die Komponente (B) eine Verbindung der allgemeinen Formel II ist,
    Figure imgb0014
    worin R⁴ Wasserstoff oder geradkettiges oder verzweigtes C₁-C₁₂-Alkyl bedeutet, oder ein Gemisch von Verbindungen der Formel II ist.
  4. Zusammensetzung gemäss Anspruch 1, worin die Komponente (C) eine Verbindung der allgemeinen Formel III ist,
    Figure imgb0015
    worin R⁵ und R⁶ unabhängig voneinander Wasserstoff, geradkettiges oder verzweigtes C₁-C₁₂-Alkyl, eine Styryl-, Methoxy- oder Isopropoxygruppe bedeuten, oder ein Gemisch von Verbindungen der Formel III ist.
  5. Zusammensetzung gemäss Anspruch 1, worin die Komponente (D) eine Verbindung der allgemeinen Formel IV ist,
    Figure imgb0016
    worin E Wasserstoff oder einen Rest der Formel -CH₂NR⁷R⁸ bedeutet und R⁷ und R⁸ unabhängig voneinander C₁-C₁₈-Alkyl oder C₂-C₁₈-Alkenyl darstellen, oder eine Verbindung der allgemeinen Formel V ist,
    Figure imgb0017
    worin J ein N-Atom oder eine CH₂-Gruppe darstellt, F zusammen mit den C-Atomen, an die F gebunden ist, einen sechsgliedrigen unsubstituierten oder alkylsubstituierten aromatischen oder reduzierten Tetrahydroring bildet und G Wasserstoff oder einen Rest der Formel CH₂NR⁹R¹⁰ bedeutet und R⁹ und R¹⁰ unabhängig voneinander C₁-C₁₈-Alkyl oder C₂-C₁₈-Alkenyl darstellen.
  6. Zusammensetzung gemäss Anspruch 1, worin die Komponente (D) das Reaktionsprodukt eines 1,2,4-Triazols mit einem Zink-bis(0,0ʹ-dialkyldithiophosphat) ist.
  7. Zusammensetzung gemäss Anspruch 1, worin die Menge an Komponente (A) 0.02-0.10 Gew.-% beträgt.
  8. Zusammensetzung gemäss Anspruch 1, worin die Menge an Komponente (B) 0.05-0.25 Gew.-% beträgt.
  9. Zusammensetzung gemäss Anspruch 1, worin die Menge an Komponente (C) 0.02-0.10 Gew.-% beträgt.
  10. Zusammensetzung gemäss Anspruch 1, worin die Menge an Komponente (D) 0.02-0.10 Gew.-% beträgt.
  11. Zusammensetzung gemäss Anspruch 2, worin das Hydroxyalkylalkanolamin (A) N-(2-hydroxydodecyl)diethanolamin, 1-[N,N-Bis(-2-hydroxyethyl)amino]-3-isooctyloxy-propan-2-ol, 1-[N,N-Bis(2-hydroxyethyl)amino]-3-(tert.-nonylthio)-propan-2-ol, 1-[N,N-Bis(2-hydroxyethyl)amino]-2-hydroxypropyl-3-(tert.-decanoat), 1-(N,N-Bis-(2-hydroxyethyl)amino]-3-(4-nonylphenoxy)-propan-2-ol, 1-(N,N-Bis-(2-hydroxyethyl)amino]-3-(4-tert.-butylphenoxy)-propan-2-ol,
    1-[N,N-Bis(2-hydroxyethyl)amino]-3-(2,4-diisopropylphenoxy)-propan-2-ol oder 1-[N,N-Bis(2-hydroxyethyl)amino]-3-(4-tert.-octylphenoxy)-propan-2-ol oder deren Gemische ist.
  12. Zusammensetzung gemäss Anspruch 3, worin die Komponente (B) 2,6-Di-tert.-butylphenol oder 2,6-di-tert.-butyl-4-methylphenol oder deren Gemische ist.
  13. Zusammensetzung gemäss Anspruch 4, worin die Komponente (C) Di-(tert.-octyliertes)diphenylamin oder ein Gemisch aus mono- und dialkylierten tert.-Butyl-/tert.-Octyldiphenylaminen ist.
  14. Zusammensetzung gemäss Anspruch 5, worin die Komponente (D) 1-[N,N-Bis(2-ethylhexyl)aminomethyl]-1,2,4-triazol, 1-[N,N-Bis(2-ethylhexyl)-aminomethyl]-benztriazol, 1-[N,N-Bis(2-ethylhexyl)-aminomethyl]-tolutriazol oder das Reaktionsprodukt von 1,2,4-Triazol mit Zink-bis[0,0ʹ-di-(2-ethylhexyl)dithiophosphat] ist.
  15. Korrosionsinhibierendes und antioxidatives Additivkonzentrat enthaltend die Komponenten (A), (B) (C) und (D) mit (A), (B), (C) und (D) in der in Anspruch 1 definierten Bedeutung,
    wobei
    (i) eine der Komponenten B) und C) in der Zusammensetzung fehlen kann und
    (ii) die Komponente A kein Alkanolamin ist, das eine Gruppe
    Figure imgb0018
    mit n = 2,3 oder 4 am N-Atom trägt.
  16. Additivkonzentrat gemäss Anspruch 15, worin die Komponenten (A) bis (D) mit einem inerten Lösungsmittel verdünnt sind.
  17. Additivkonzentrat gemäss Anspruch 16, worin das inerte Lösungsmittel ein leichtes Mineralöl, ein Kerosin oder ein aromatischer Kohlenwasserstoff ist.
  18. Verwendung eines Additivkonzentrats gemäss Anspruch 15 aus (A), (B), (C) und (D) zur Korrosionsinhibierung und antioxidativen Stabilisierung von mineralischen Schmierölen.
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US5073278A (en) * 1988-07-18 1991-12-17 Ciba-Geigy Corporation Lubricant composition
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US5344454A (en) * 1991-07-24 1994-09-06 Baxter International Inc. Closed porous chambers for implanting tissue in a host
FR2679246A1 (fr) * 1991-07-15 1993-01-22 Exxon France Composition d'huile et son utilisation comme isolant electrique.
US6773458B1 (en) 1991-07-24 2004-08-10 Baxter International Inc. Angiogenic tissue implant systems and methods
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US5670464A (en) * 1993-01-25 1997-09-23 Kao Corporation Additive for lubricating oils for diesel engines and lubricating oil compositions containing the same
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