EP0236795B1 - Elektrostatische Sprüheinrichtung für Beschichtungspulver - Google Patents
Elektrostatische Sprüheinrichtung für Beschichtungspulver Download PDFInfo
- Publication number
- EP0236795B1 EP0236795B1 EP87102179A EP87102179A EP0236795B1 EP 0236795 B1 EP0236795 B1 EP 0236795B1 EP 87102179 A EP87102179 A EP 87102179A EP 87102179 A EP87102179 A EP 87102179A EP 0236795 B1 EP0236795 B1 EP 0236795B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spray
- powder
- aperture
- gas
- electrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000843 powder Substances 0.000 title claims abstract description 69
- 239000007921 spray Substances 0.000 title claims abstract description 65
- 238000000576 coating method Methods 0.000 title claims abstract description 16
- 239000011248 coating agent Substances 0.000 title claims abstract description 15
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 238000007786 electrostatic charging Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002226 simultaneous effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/03—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying
- B05B5/032—Discharge apparatus, e.g. electrostatic spray guns characterised by the use of gas, e.g. electrostatically assisted pneumatic spraying for spraying particulate materials
Definitions
- the invention relates to an electrostatic spray device for coating powder, with a powder channel, the downstream end of which has a spray opening for spraying the coating powder, with at least one gas channel which has at least one gas outlet opening which is arranged essentially in the radial center of the powder channel upstream of its spray opening and axially opens towards this spray opening, with at least one electrode around which the gas of the gas channel flows, which is located in the gas outlet opening and whose downstream electrode end terminates approximately at the downstream opening end of the gas outlet opening.
- Such an electrostatic spray device is known from US Pat. No. 4,289,278.
- a gas stream flows around the electrode in the powder channel so that no powder particles are to be deposited on it. It does not matter whether the electrode is located in a gas channel or is in the powder flow and the gas flow is supplied with a gas flow that keeps the electrode clear.
- the electrode is located relatively far upstream of a spray opening for the coating powder, so that the flow situation there has no influence on the effect of the electrode.
- the electrode is located in the center of a spray opening that widens in the direction of flow.
- the powder channel has a section with a reduced cross section, to the downstream end of which the spray opening is connected.
- a carrier extends axially through the powder channel and through the spray opening, which axially carries an electrode at its front end outside the spray opening.
- a gas channel leading axially through the carrier opens into the spray opening into an annular nozzle formed in the carrier, which nozzle radially outwards against the Wall of the spray opening is directed, which is widened like a funnel in the flow direction.
- the powder is atomized by the radial radial gas flow coming into contact with the cross-sectionally circular powder channel flow in the spray nozzle.
- electrostatic spray devices show DE-OS 16 52 421, 23 12 363, 27 20 458 and 33 10 983, CH-PS 609 585.
- DE-PS 25 39 627 corresponds essentially to the US -PS 3 940 061 and shows an air-flushed electrode in the center of a spray opening of an electrostatic spray device.
- the object of the invention is to improve the coating quality and the economy of the coating method of such a spray device. Powder losses on the way from the spraying device to the object to be coated should be reduced. Furthermore, the spray device is said to be able to apply a thicker layer of powder to the object to be coated with good coating quality.
- the powder channel has a funnel-like channel section which narrows approximately from the gas outlet opening to the spray opening and forms a stowage area which compresses the coating powder and into which the gas outlet opening opens, such that the radial center of the spray opening is in place of the smallest diameter of this channel section is located opposite the gas outlet opening.
- the powder is compressed in the flow congestion area of the powder channel. Since the electrode does not protrude or only slightly protrudes beyond the end of the gas line and is also flushed with gas flowing out of the gas line, no powder particles can adhere to the electrode.
- the electrical field lines emanating from the electrode run along ideal trajectories of the powder particles from the electrode to the object to be coated without electrical scattering field lines. Avoiding stray field lines, e.g. in the powder channel opposite to the powder flow direction, with the same electrical energy, leads to a stronger charge of the powder particles, which adhere better to the object to be coated.
- the gas transfers the electrical charge of the electrode into the compacted powder.
- the spray opening has the shape of a slot.
- a flat spray jet has the advantage over a round spray jet that it penetrates better into recesses, openings, cavities and niches of the object to be coated, and thereby better coats the inner surfaces thereof. With a circular cross-section the spray jet creates a strong so-called Faraday cage, i.e. a shielding electrical field, which prevents the electrical field lines of the electrode from penetrating into the recesses or recesses. The effect of Faraday's cage is not as disadvantageous with a flat spray as with a round spray.
- the electrostatic spraying device according to the invention shown in FIG. 1 has a tubular base body 2, which consists of three individual parts 4, 6 and 8 arranged coaxially one inside the other.
- a mouthpiece 12 is placed on the downstream end section 10 of the base body 2.
- a powder channel 14 extends axially through the innermost part 8 of the base body 2 and the mouthpiece 12.
- this has a funnel-shaped channel section 16 which becomes smaller in diameter in the direction of flow and which is provided centrally with a spray opening 18 for spraying the pneumatically conveyed powder. Due to the funnel-shaped narrowing, the channel section 16 forms a flow stagnation area in which the powder builds up and a higher powder concentration arises.
- the powder channel 14 there is a device 22 in the channel axis 20 which forms a gas channel 24 which extends along the channel axis 20 and in which also houses an electrical electrode 26 along the channel axis 20 at a distance from the channel wall of the gas channel 24.
- the electrode 26 is connected in a known manner to an electrical high-voltage source (not shown) and serves to electrostatically charge the coating powder.
- the high-voltage source can be arranged in a known manner in the base body 2 or externally.
- the gas is injected through an outlet opening 30 of the gas channel 24, which lies axially opposite the spray opening 18, into the funnel-shaped channel section 16, which forms the flow stagnation area.
- the end 32 of the electrode 26 and the downstream end 34 of the outlet opening 30 lie approximately in a same cross-sectional plane 36, which is at a distance upstream of the narrowest point 38 of the funnel-shaped channel section 16.
- the cross-sectional plane 36 is only a short distance in the preferred embodiment of approximately 0.5 to 1.5 mm downstream of the upstream beginning 40 of the funnel-shaped channel section 16.
- the end 32 of the electrode 26 is also in the cross-sectional plane 36 and should, in a modified embodiment , do not protrude more than 1 mm beyond the gas channel 24, since otherwise the desired electrostatic charging of the powder will deteriorate.
- cross-sectional plane 36 and thus the ends 32 and 34 of a further cross-sectional plane 42, in which the downstream end 44 of the spray opening 18 is located lies in the range between 3 mm and 5 mm.
- the distance is preferably approximately 4 mm according to FIG. 1, in which the spray device is shown on a 2: 1 scale.
- An electrical resistor 46 is accommodated in the gas channel 24, which runs axially to the powder channel axis 20, and is located in an electrical line 48 connecting the high-voltage source to the electrode 26.
- the electrical resistor 46 serves to prevent electrical flashovers from the electrode 26 to other objects. This is better prevented the closer the resistor 46 is arranged to the electrode 26.
- the funnel-shaped channel section 16 is conical and its inner channel wall 54 narrows at a cone angle a of 120 °.
- the cone angle can be in the range between 100 ° and 140 °.
- the outer end face 52 of the mouthpiece 12 runs parallel and thus at the same angle as the inner channel wall 54.
- the spray opening 18 is in the form of a slot which extends symmetrically over the central axis 20 of the powder channel 14, the slot with both slot ends 57 extending upstream behind the cross-sectional plane 36, preferably up to a distance 56 of approximately 8 mm from the cone tip 58 of the end face 52 of the mouthpiece 12.
- the distance 56 should be in the range between 5 mm and 10 mm. However, the preferred distance is 8 mm.
- Upstream of section 60 is an annular channel section 64 of powder channel 14, which has an increasingly larger opening cross section in the direction of flow up to a largest opening cross section at the beginning of the following section 60.
- the annular section 64 is defined by the cylindrical wall 62 and the the length of this section 64 is formed as a truncated cone-shaped outer surface 66 of the device 22.
- the powder channel 14 Upstream of the device 22, the powder channel 14 has a hollow cylindrical section 72.
- the flow velocity of the powder is accelerated when it flows from the section 72 into the section 68, since the device 22 reduces the opening cross section of the powder channel 14.
- the opening cross section increases again, so that the flow velocity of the powder particles slows down and the powder distribution is made more uniform.
- the flow is calmed, and then the powder is compressed in the funnel-shaped channel section 16.
- the gas of the gas channel 24 injects electrical charge particles from the electrode 26 onto the powder particles in the channel section 16.
- the slot 2 shows the slit-shaped shape of the spray opening 18 from the front.
- the ratio of the length to the width of the slit 18 must not be too large.
- the slot preferably has the dimensions shown in FIGS. 1 and 2.
- the invention achieves a particularly strong improvement in the electrostatic charging of the powder, the economy and the coating quality, in particular in a spray device in which the spray opening is in the form of a slot, with layers of greater thickness on the object to be coated in a single spraying process can be generated. It is particularly important that the electrode does not protrude substantially from the gas channel and that the distance 41 is approximately 4 mm.
Landscapes
- Electrostatic Spraying Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Paints Or Removers (AREA)
- Manufacturing Of Micro-Capsules (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT87102179T ATE55283T1 (de) | 1986-03-13 | 1987-02-16 | Elektrostatische sprueheinrichtung fuer beschichtungspulver. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3608415 | 1986-03-13 | ||
DE19863608415 DE3608415A1 (de) | 1986-03-13 | 1986-03-13 | Elektrostatische sprueheinrichtung fuer beschichtungspulver |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0236795A2 EP0236795A2 (de) | 1987-09-16 |
EP0236795A3 EP0236795A3 (en) | 1988-09-14 |
EP0236795B1 true EP0236795B1 (de) | 1990-08-08 |
Family
ID=6296271
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP87102179A Expired - Lifetime EP0236795B1 (de) | 1986-03-13 | 1987-02-16 | Elektrostatische Sprüheinrichtung für Beschichtungspulver |
Country Status (6)
Country | Link |
---|---|
US (1) | US4802625A (enrdf_load_stackoverflow) |
EP (1) | EP0236795B1 (enrdf_load_stackoverflow) |
JP (1) | JPS62269766A (enrdf_load_stackoverflow) |
AT (1) | ATE55283T1 (enrdf_load_stackoverflow) |
DE (1) | DE3608415A1 (enrdf_load_stackoverflow) |
ES (1) | ES2016577B3 (enrdf_load_stackoverflow) |
Families Citing this family (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1325459C (en) * | 1988-03-07 | 1993-12-21 | Ivor R. Axford | Multiple heart rate monitoring system |
DE3904437A1 (de) * | 1989-02-14 | 1990-08-16 | Gema Ransburg Ag | Spruehpistole zum elektrostatischen spruehbeschichten |
DE3904438A1 (de) | 1989-02-14 | 1990-08-16 | Gema Ransburg Ag | Spruehbeschichtungsgeraet zum elektrostatischen spruehbeschichten |
DE3926624A1 (de) * | 1989-08-11 | 1991-02-14 | Gema Ransburg Ag | Elektrostatische pulverbeschichtungseinrichtung |
US5093602A (en) * | 1989-11-17 | 1992-03-03 | Charged Injection Corporation | Methods and apparatus for dispersing a fluent material utilizing an electron beam |
DE4005350A1 (de) * | 1990-02-20 | 1991-08-22 | Wagner Int | Duesenvorsatz fuer pulverspruehpistolen |
DE4141663C2 (de) * | 1991-12-17 | 1996-09-19 | Wagner Int | Elektrostatische Pulver-Beschichtungspistole |
US5518546A (en) * | 1994-10-05 | 1996-05-21 | Enexus Corporation | Apparatus for coating substrates with inductively charged resinous powder particles |
DE19502522A1 (de) * | 1995-01-27 | 1996-08-01 | Gema Volstatic Ag | Sprühvorrichtung für Beschichtungsmaterial |
JP3135860B2 (ja) * | 1997-04-24 | 2001-02-19 | バンドー化学株式会社 | 熱転写受像紙及びその製造方法 |
JP3135861B2 (ja) * | 1997-04-25 | 2001-02-19 | バンドー化学株式会社 | 熱転写受像シート用の白色粉体塗料組成物及び熱転写受像シート |
US6377768B1 (en) | 1997-06-12 | 2002-04-23 | OCé PRINTING SYSTEMS GMBH | Device and method for inking a charge pattern using a toner spraying device |
US5850976A (en) * | 1997-10-23 | 1998-12-22 | The Eastwood Company | Powder coating application gun and method for using the same |
US6889921B2 (en) * | 2002-09-30 | 2005-05-10 | Illinois Tool Works Inc. | Bell cup skirt |
US20050023385A1 (en) * | 2003-07-29 | 2005-02-03 | Kui-Chiu Kwok | Powder robot gun |
US7128277B2 (en) | 2003-07-29 | 2006-10-31 | Illinois Tool Works Inc. | Powder bell with secondary charging electrode |
US20050056212A1 (en) * | 2003-09-15 | 2005-03-17 | Schaupp John F. | Split shroud for coating dispensing equipment |
US20050173556A1 (en) * | 2004-02-09 | 2005-08-11 | Kui-Chiu Kwok | Coating dispensing nozzle |
DE202005012863U1 (de) * | 2005-08-12 | 2005-10-27 | J. Wagner Ag | Elektrodenhalter für eine Pulversprühvorrichtung |
GB0625583D0 (en) * | 2006-12-21 | 2007-01-31 | Itw Ltd | Paint spray apparatus |
US8371517B2 (en) * | 2007-06-29 | 2013-02-12 | Illinois Tool Works Inc. | Powder gun deflector |
US20090020626A1 (en) * | 2007-07-16 | 2009-01-22 | Illinois Tool Works Inc. | Shaping air and bell cup combination |
US8096264B2 (en) * | 2007-11-30 | 2012-01-17 | Illinois Tool Works Inc. | Repulsion ring |
US10155233B2 (en) * | 2008-04-09 | 2018-12-18 | Carlisle Fluid Technologies, Inc. | Splash plate retention method and apparatus |
US20100224703A1 (en) * | 2009-03-09 | 2010-09-09 | Illinois Tool Works Inc. | Pneumatic Atomization Nozzle for Web Moistening |
US9186881B2 (en) * | 2009-03-09 | 2015-11-17 | Illinois Tool Works Inc. | Thermally isolated liquid supply for web moistening |
US20100224122A1 (en) * | 2009-03-09 | 2010-09-09 | Illinois Tool Works Inc. | Low pressure regulation for web moistening systems |
US8979004B2 (en) * | 2009-03-09 | 2015-03-17 | Illinois Tool Works Inc. | Pneumatic atomization nozzle for web moistening |
DE102011004352B4 (de) | 2011-02-18 | 2014-05-15 | Gema Switzerland Gmbh | Vorrichtung zum pneumatischen Fördern von Pulver |
US10150123B2 (en) | 2012-04-12 | 2018-12-11 | Nordson Corporation | Powder spray gun comprising a wear resistant electrode support |
DE102012210439B4 (de) | 2012-06-20 | 2019-03-14 | Gema Switzerland Gmbh | Vorrichtung zum Fördern von Beschichtungspulver aus einem Pulverbehälter und Verfahren zum Reinigen einer Pulverfördervorrichtung |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US329735A (en) * | 1885-11-03 | Feeding air to furnaces | ||
US12802A (en) * | 1855-05-01 | Ajbner whiteley | ||
US1490683A (en) * | 1920-05-21 | 1924-04-15 | Nat Airoil Burner Company | Fluid-fuel burner |
US1429415A (en) * | 1921-01-18 | 1922-09-19 | George C Evans | Burner |
DE1225523B (de) * | 1959-12-13 | 1966-09-22 | Escher Wyss Gmbh | Elektrostatische Auftragsspruehvorrichtung |
NL277060A (enrdf_load_stackoverflow) * | 1961-04-14 | |||
NL136951C (enrdf_load_stackoverflow) * | 1966-09-14 | |||
SE371942B (enrdf_load_stackoverflow) * | 1972-03-13 | 1974-12-09 | Atlas Copco Ab | |
US3940061A (en) * | 1974-09-16 | 1976-02-24 | Champion Spark Plug Company | Electrostatic spray gun for powder coating material |
JPS5145143A (en) * | 1974-10-16 | 1976-04-17 | Ransburg Japan Ltd | Funshapataanno choseiga kanona funtaitosoyofunshanozuru |
JPS5243846A (en) * | 1975-10-03 | 1977-04-06 | Senichi Masuda | Device for electrostatic powder coating |
FR2350887A1 (fr) * | 1976-05-10 | 1977-12-09 | Air Ind | Buse de pulverisation de produits liquides |
JPS5534159A (en) * | 1978-09-01 | 1980-03-10 | Onoda Cement Co Ltd | Powder charging device and electrostatic powder depositing device |
US4380320A (en) * | 1981-02-25 | 1983-04-19 | Nordson Corporation | Electrostatic powder spray gun nozzle |
CA1188935A (en) * | 1982-05-03 | 1985-06-18 | Erhard Kock | Method and apparatus for powder painting |
DE3412694A1 (de) * | 1983-04-07 | 1984-10-11 | Kopperschmidt-Mueller GmbH & Co KG, 7057 Winnenden | Verfahren und vorrichtung zum elektrostatischen aufspruehen von pulverteilchen auf eine zu beschichtende oberflaeche |
-
1986
- 1986-03-13 DE DE19863608415 patent/DE3608415A1/de active Granted
-
1987
- 1987-02-16 AT AT87102179T patent/ATE55283T1/de not_active IP Right Cessation
- 1987-02-16 ES ES87102179T patent/ES2016577B3/es not_active Expired - Lifetime
- 1987-02-16 EP EP87102179A patent/EP0236795B1/de not_active Expired - Lifetime
- 1987-03-03 JP JP62048630A patent/JPS62269766A/ja active Granted
- 1987-03-06 US US07/022,739 patent/US4802625A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
EP0236795A3 (en) | 1988-09-14 |
DE3608415A1 (de) | 1987-09-24 |
US4802625A (en) | 1989-02-07 |
DE3608415C2 (enrdf_load_stackoverflow) | 1989-01-19 |
EP0236795A2 (de) | 1987-09-16 |
JPH0525552B2 (enrdf_load_stackoverflow) | 1993-04-13 |
ES2016577B3 (es) | 1990-11-16 |
JPS62269766A (ja) | 1987-11-24 |
ATE55283T1 (de) | 1990-08-15 |
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