EP0166228B1 - Installation pour la mise en oeuvre du procédé du moulage en moules pleins - Google Patents
Installation pour la mise en oeuvre du procédé du moulage en moules pleins Download PDFInfo
- Publication number
- EP0166228B1 EP0166228B1 EP85106440A EP85106440A EP0166228B1 EP 0166228 B1 EP0166228 B1 EP 0166228B1 EP 85106440 A EP85106440 A EP 85106440A EP 85106440 A EP85106440 A EP 85106440A EP 0166228 B1 EP0166228 B1 EP 0166228B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- moulding
- base plate
- boxes
- molding
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000008569 process Effects 0.000 title claims abstract description 10
- 238000010115 full-mold casting Methods 0.000 title claims abstract description 7
- 238000009434 installation Methods 0.000 title 1
- 238000000465 moulding Methods 0.000 claims abstract description 95
- 238000005192 partition Methods 0.000 claims abstract description 18
- 238000005266 casting Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000009471 action Effects 0.000 claims abstract description 3
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 239000000567 combustion gas Substances 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 239000012778 molding material Substances 0.000 description 66
- 239000007789 gas Substances 0.000 description 13
- 239000002184 metal Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- 230000035508 accumulation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 241000219094 Vitaceae Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 235000021021 grapes Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C21/00—Flasks; Accessories therefor
- B22C21/01—Flasks; Accessories therefor for vacuum-sealed moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C11/00—Moulding machines characterised by the relative arrangement of the parts of same
- B22C11/02—Machines in which the moulds are moved during a cycle of successive operations
- B22C11/04—Machines in which the moulds are moved during a cycle of successive operations by a horizontal rotary table or carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
- B22C9/046—Use of patterns which are eliminated by the liquid metal in the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
Definitions
- the invention relates to a device for carrying out the full mold casting process with several mold boxes, in which gasified models are surrounded by granular molding material under the influence of poured melt, which is loosened with compressed air when molding the models and when the castings are removed from the mold and solidified under vacuum during the casting process, wherein each molding space of the molding box is connected via these at least partially delimiting partition walls with chambers for the gaseous working media, and in which the molding box can be moved to a plurality of work stations forming a closed work system with a rotating, intermittently controlled means of transport.
- Such a device is known from CH-A-524415.
- the molding boxes used in this known device each have a one-piece base plate made of porous sintered metal, which divides the molding space of the molding box filled with molding material from an underlying prechamber, which can be acted upon alternately with compressed air or with a vacuum at the individual work stations.
- a device for carrying out the full molding process in which a molding box provided with a gas-permeable base plate is used, in which the side walls are also designed to be gas-permeable.
- the majority of the combustion gases generated during casting are to be removed via the gas-permeable side walls provided here, so that only small amounts of hot gases can get into the vacuum pump via the base plate.
- the base plate made of sintered metal has a comparatively low flow resistance, so that the flow resistance of the compressed air which rises overall in the molding space is determined primarily by the flow resistance of the molding material. If the molding material is present at different bed heights in the molding space at the beginning of the compressed air supply, the imported compressed air searches for the path of least resistance, e.g. B. in the region of a depression of the surface of the molding material, while molding material accumulations in the molding space are no longer flowed through in a sufficient manner to form the fluidized bed. In addition, there are confusing flow conditions in the base plate as a result of locally different flow resistances, in particular after a long period of use, if, for example, deposits in the sintered material of the base plate cause gases to flow through them.
- the invention comes in, which is based on the object of creating a device for carrying out the full mold casting process, with which it is possible to produce medium-sized castings, such as, for. B. cylinder heads of water-cooled four-cylinder automotive engines or cast grapes, largely automated economically to produce by the full mold casting process, at the same time a complete whirling of the molding material must be guaranteed when the compressed air is introduced even with a long period of operation.
- each work step can be precisely defined at the individual work stations. Furthermore, there is no danger that the gas-permeable partition walls used in connection with the production of a fluidized bed will clog after a short time; the latter also means that the intensity of the loosening of the molding material remains precisely controllable in the long term, thus ensuring reliable automation.
- This in turn has the advantage that the molding material can remain in the molding box after the casting has been removed from the mold, since it can be cooled in a simple manner at several workstations by blowing in compressed air again.
- the mold boxes therefore do not have to be completely emptied as usual after demolding, so that it is sufficient to connect them stationary to the means of transport, i.e. an automatic tilting device for the mold boxes can be saved. It should also be emphasized that with a stationary arrangement, the dust that otherwise arises when the molding box is dumped is advantageously not produced here.
- a suction device is provided for the partial removal of the molding material from the molding box.
- a further significant improvement of the device according to the preamble of claim 4 takes place in that a perforated plate with a flow resistance which is preferably higher than the base plate is provided below the bottom plate of each molding box.
- a perforated plate with a flow resistance which is preferably higher than the base plate is provided below the bottom plate of each molding box.
- the device for carrying out the full molding process essentially consists of a rotary system serving as a means of transport 1, which forms a closed system in the sense of the work steps. It has a stand 3 resting on a base plate 2, on which a turntable 5 is rotatably mounted with a bearing ring 4. In the present example, nine molding boxes are stationary on the turntable 5 at the same distance, i. H. not fixed tiltable.
- a drive shaft 7 of an electric motor 8 meshes with a non-rotatable ring gear 9 of the turntable 5.
- the electric motor 8 the rotary movement of the turntable 5 is controlled intermittently by control means, not shown, in such a way that one Molding box 6 at the work stations labeled A to J in FIG. 1 makes timed stops.
- the molding steps are carried out, i. H. Create a fluidized bed, then fill the remaining molding material into the molding box and finally pour.
- the filling takes place with the aid of a filling device, not shown, which is symbolized by the arrow 10.
- the work steps solidify, but the number can be expanded.
- the step of demolding i.e. H. Whirling up the molding material and removing the casting, carried out, in which case the step of partially removing the molding material from the molding box also takes place here.
- a suction device 11 symbolized by the arrow 11 is used, which can work in a known manner on the principle of a vacuum cleaner.
- Each molding box 6 has a circular cross section and an inner molding space 12 for receiving the granular molding material 13, which in the present case consists of binder-free sand.
- the molding material 13 is filled into the molding space 12 through an upper opening 14 and rests on the underside of the molding space 12 on a base plate 15 which forms a partition.
- a pre-chamber 16 with a connection 17 for the supply of compressed air according to arrow 18 is provided below the molding space 12 or the base plate 15.
- the compressed air flowing into the pre-chamber 16 is present on the underside of the base plate 15.
- the base plate 15 is designed to be gas-permeable, so that the compressed air present penetrates through the base plate 15 into the mold space 12 and the mold space 12 there Swirl molding material 13, so that a fluidized or fluidized bed is formed.
- the compressed air passes through the base plate 15, which is made of sintered metal, for example, when it forms the sole separation between the molding space 12 and the pre-chamber 16, in a very different local flow.
- Such differences in the flow through the base plate 15 can result from locally different flow resistances of the sintered material, and in particular from locally different pouring heights of the molding material 13 in the molding space 12. Accumulations of the molding material 12 in the molding space 12 become due to the higher flow resistance of the compressed air only in one Fluidization no longer flows through sufficient intensity, so that the full formation of the fluidized bed is hindered.
- a perforated plate 19 for example made of metal, is therefore arranged below the base plate 15 and has holes 20 for the passage of air.
- the flow resistance of the perforated plate 19 with the holes 20 is relatively high overall; in any case higher than the flow resistance that is present in the base plate 15, which is made of sintered material, for example.
- the perforated plate 19 thus forms the main flow resistance for the compressed air in the pre-chamber 16 and forms, so to speak, a throttle in front of which a relatively high supply pressure builds up over the surface of the perforated plate 19, which has a height of, for example, up to 0.5 MPa (5 bar) can have.
- the supply pressure on the underside of the perforated plate 19 presses the compressed air through the holes 20 in discrete flows, which thus act in a similar manner to nozzles, so that the underside of the bottom plate 15 is flowed towards in the manner indicated by arrows 21 in FIG. 4. If the base plate 15 were now missing and the core flow directly into the molding material 13 according to arrows 21, this would result in a speed profile of the inflowing compressed air, as is illustrated in FIG. 4 by a dash-dotted line 22 and corresponding speed arrows 23.
- the combination of base plate 15 / perforated plate 19 eliminates this disadvantage of so-called “bubbling”, and advantageously a uniform speed profile of the compressed air flowing into the molding material 13 is obtained, as is also shown in FIG. 4 with the dashed line 24 and corresponding speed arrows 25 .
- the holes 20 provided in this connection have a diameter between approximately 2 and 6 mm, preferably between 3 and 5 mm and in the illustrated example case of 4 mm. They are at a mutual distance of several cm, preferably between 3 and 5 cm, in the example at a distance of 4 cm.
- the considerable supply pressure lies in the antechamber 16, so that spacers 26 are provided for the rear support of the perforated plate 19, which are arranged in a grid-like manner in the example and thus form a flat-looking rear support for the perforated plate 19.
- the spacers 26 arranged in a grid-like manner each delimit square chambers 27, a hole 20 of the perforated plate 19 being assigned to a chamber 27 in the center.
- the fact that the spacers 26 largely seal the adjacent chambers 27 against one another ensures in particular that the compressed air per chamber 27 exits evenly through the base plate 15, so that the uniform flow profile 24 is obtained.
- the molding material 13 located in the molding space 12 is fluidized in the manner described by compressed air supply according to arrow 18.
- the molding material 13 behaves essentially like a liquid, so that a model made of expanded polystyrene, as is customary in full mold casting, can be introduced through the opening 14 easily and without damage into and from the fluidized molding material 13 complicated undercuts or the like is completely washed around.
- the molding material 13 settles and surrounds all surfaces of the model, which is indicated at 28 in FIG. 2.
- a vibrating device 29 can also be switched on, which sets the molding material in vibrations of a certain amplitude and frequency in order to further compress it, so that the molding material 13 follows the contours of the outer surfaces of the model 28 cleanly and tightly even with complicated shapes.
- the combination of the formation of a fluidized bed, on the one hand, and a final shaking, on the other hand, ensures that even the most unfavorably lying surface areas are acted upon cleanly by the molding material, on the one hand, by the general upward movement of the molding material in the fluidizing bed and, on the other hand, by the compacting settling movement during shaking.
- Liquid metal can then be poured onto the plastic of the model 28 in order to gasify it and to fill the mold cavity thus formed with solidified metal melt.
- the molding material is placed under vacuum by suction, the suction also simultaneously evolving gases.
- a suction connection 30, separate from the pre-chamber 16, is provided on the molding box 6, from which air and gases are extracted according to arrow 31.
- the suction connection 30 opens into an annular space 32 designed as a chamber in the lower region of the molding box 6 adjacent to the base plate 15, so that the suction according to arrow 31 results in a flow direction in the molding material 13 which is directed downward from the region of the opening 14.
- the annular space 32 is separated from the molding space 12 by a gas-permeable partition 33 such that no molding material 13 can penetrate into the annular space 32, but gases can be drawn off from the molding material 13.
- the gas-permeable partition 33 is preferably designed as a so-called slotted perforated plate, the width of the slits being matched to the grain size of the molding material 13 in such a way that the diameter of the smallest grains of the molding material occurring is on the one hand significantly greater than the width of the slots, but on the other hand significantly below the length of the Slots.
- the molding material 13 made of sand has a grain size of 0.3 to 0.5, so that a slot width of 0.2 mm is selected with a slot length of 4 mm.
- Such slotted perforated plates are known for other purposes and are commercially available, so that it is not necessary to go into them in detail.
- the circumferential wall of the mold space 12, designated as a whole by 34 is formed differently from a cylindrical shape.
- the circumferential wall 34 has a maximum diameter or maximum width in an equatorial plane 35 and tapers both upwards and downwards from the equatorial plane 35 in the example.
- a partition wall 36 designed as a circumferential ring.
- This partition wall 36 like the partition wall 33, consists of a slotted perforated plate and delimits a chamber 37 which is pyramidal in cross section which a suction port 38 is provided.
- the tapering of the molding box 6 downwards which results in the shape of a truncated cone with a circular cross section of the circumferential wall 34, favors the compression of the molding material 13, in particular under the action of the vibrating device 29, since the bevel of the circumferential wall 34 during the settling movement by the vibrating means an additional movement component of the Molding material in the direction of the vertical center axis of the molding material 12, designated 39.
- the inclined formation of the circumferential wall 34 from the equatorial plane 35 upwards advantageously prevents any tendency of the molding material to rise, which is to be feared when, in particular, large-volume models are poured and metal of greater density underneath the upper sand layers, which are released by the model fills and thus exerts pressure on the sand.
- Such a «tendency of the molding material to float effectively counteracts the frustoconical configuration of the peripheral wall 34 above the equatorial plane 35.
- a cover plate 40 is shown in section in FIG. 3, which is used instead of the film that is usually used in order to favor the application of a vacuum.
- the molding space 12 should expediently be filled up with molding material 13 up to the mark denoted by 42.
- a molding box 6 is located in the work station A, the molding space 12 of which is already filled with molding material 13.
- a model 28, consisting of a gasifiable foam, is now embedded in the molding material 13, while air flows into the mold space 12 from the pre-chamber 16, which is pressurized with compressed air, via the perforated plate 19 through the gas-permeable base plate 15, and slightly swirls the molding material 13.
- This swirl effect which can be regulated by a control valve (not shown), brings the molding material 13 into a floating state, which allows the model 28 to be introduced into the molding material 13 with practically no resistance.
- the molding material 13 is compressed by the vibrating device 29 attached to the side of the molding box 6. Then a cover plate 40 is placed on the molding material 13 and the pouring funnel 41 is placed on the model 28 and refilled with additional molding material up to level 42.
- the rotary table 5 moves one work station further, so that the filled molding box 6 just described moves to work station B.
- the dwell time serves to cool and solidify the cast molding.
- the molding is demolded at work station D, this demolding being facilitated by swirling the molding material, as when molding the model 28.
- the casting thus demolded can then be fed to a work table, also not shown, by means of a lifting magnet, not shown.
- a separate cooling about a third of the hot molding material 13 is sucked off at the work station D with the aid of the suction device 11, a separate cooling. This extracted amount is symbolically represented in FIG. 2 by means of the double arrow 43.
- the molding box 6 described in the introduction passes through several dwell times on the workstations E to J, where compressed air is blown in via the antechamber 16 in order to swirl the remaining molding material 13 located in the respective molding space 12, thus cooling the molding material to 40 to 50 ° C.
- the molding box 6 then arriving from work station J to work station A with a mold space 12 filled only 2/3 of its height then goes through the same work steps as described at the beginning; only with the exception that after the molding of the model 28, the amount of molding material 13 removed at work station D is replenished, with the aid of the filling device 10, which is symbolically indicated in FIG. 2 by the double arrow 44.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT85106440T ATE36476T1 (de) | 1984-06-22 | 1985-05-24 | Einrichtung fuer die durchfuehrung des vollformgiessverfahrens. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3423199 | 1984-06-22 | ||
DE3423199A DE3423199C1 (de) | 1984-06-22 | 1984-06-22 | Einrichtung fuer die Durchfuehrung des Vollformgiessverfahrens |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0166228A2 EP0166228A2 (fr) | 1986-01-02 |
EP0166228A3 EP0166228A3 (en) | 1986-09-17 |
EP0166228B1 true EP0166228B1 (fr) | 1988-08-17 |
Family
ID=6238976
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP85106440A Expired EP0166228B1 (fr) | 1984-06-22 | 1985-05-24 | Installation pour la mise en oeuvre du procédé du moulage en moules pleins |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP0166228B1 (fr) |
JP (1) | JPS6114046A (fr) |
AT (1) | ATE36476T1 (fr) |
DE (2) | DE3423199C1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102078916A (zh) * | 2010-12-29 | 2011-06-01 | 陈祥坤 | 一种注蜡机 |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62207532A (ja) * | 1986-03-10 | 1987-09-11 | Ube Ind Ltd | 鋳造装置 |
DE3707467C1 (de) * | 1987-03-09 | 1988-08-04 | Schubert & Salzer Maschinen | Vollformverfahren und -vorrichtung |
US4736787B1 (en) * | 1987-06-29 | 1999-11-16 | Vulcan Engineering Co | Lost foam handling system |
JPH01202339A (ja) * | 1988-02-03 | 1989-08-15 | Morikawa Sangyo Kk | 鋳物の鋳造方法及びそれに用いる装置 |
FR2645778B1 (fr) * | 1989-04-18 | 1991-06-07 | Renault | Bac pour coulee a modele perdu |
GB8913168D0 (en) * | 1989-06-08 | 1989-07-26 | Cook William Plc | Foundry equipment |
US5725044A (en) * | 1994-08-30 | 1998-03-10 | Hirokawa; Koji | Casting method using a forming die |
DE19949500B4 (de) * | 1999-10-14 | 2007-07-05 | Volkswagen Ag | Verfahren zur Serienherstellung von Metallgußteilen mit dem Lost-Foam-Verfahren |
CN104707970B (zh) * | 2015-03-09 | 2017-01-11 | 江苏省沙钢钢铁研究院有限公司 | 一种生产母合金的真空浇铸系统 |
CN104923767A (zh) * | 2015-06-30 | 2015-09-23 | 林怀敏 | 一种真空浇铸电加热砂箱 |
CN112008039B (zh) * | 2020-08-26 | 2024-06-04 | 合肥天鹅制冷科技有限公司 | 一种用于蜡模成型后的液冷装置 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH334017A (de) * | 1955-07-18 | 1958-11-15 | Aluminium Ind Ag | Masselgiessmaschine |
DE1758521B1 (de) * | 1968-06-19 | 1970-08-27 | Gruenzweig & Hartmann | Vorrichtung zur Durchfuehrung des Vollformgiessverfahrens |
FR2071047A5 (fr) * | 1969-12-16 | 1971-09-17 | Pont A Mousson | |
CH524415A (de) * | 1970-04-20 | 1972-06-30 | Gruenzweig & Hartmann | Einrichtung für die Durchführung des Vollformgiessverfahrens |
FR2167458B1 (fr) * | 1972-01-13 | 1976-01-16 | Anisa Sa Fr |
-
1984
- 1984-06-22 DE DE3423199A patent/DE3423199C1/de not_active Expired
-
1985
- 1985-05-24 EP EP85106440A patent/EP0166228B1/fr not_active Expired
- 1985-05-24 DE DE8585106440T patent/DE3564389D1/de not_active Expired
- 1985-05-24 AT AT85106440T patent/ATE36476T1/de active
- 1985-06-22 JP JP60135278A patent/JPS6114046A/ja active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102078916A (zh) * | 2010-12-29 | 2011-06-01 | 陈祥坤 | 一种注蜡机 |
CN102078916B (zh) * | 2010-12-29 | 2012-11-21 | 陈祥坤 | 一种注蜡机 |
Also Published As
Publication number | Publication date |
---|---|
EP0166228A2 (fr) | 1986-01-02 |
DE3423199C1 (de) | 1985-02-21 |
EP0166228A3 (en) | 1986-09-17 |
JPS6114046A (ja) | 1986-01-22 |
ATE36476T1 (de) | 1988-09-15 |
DE3564389D1 (en) | 1988-09-22 |
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