EP0112453A1 - Poudre à pulvérisation dans une flamme pour la production de revêtements ayant une meilleure résistance thermique et à l'usure, en particulier pour des éléments de machines à combustion - Google Patents
Poudre à pulvérisation dans une flamme pour la production de revêtements ayant une meilleure résistance thermique et à l'usure, en particulier pour des éléments de machines à combustion Download PDFInfo
- Publication number
- EP0112453A1 EP0112453A1 EP83110466A EP83110466A EP0112453A1 EP 0112453 A1 EP0112453 A1 EP 0112453A1 EP 83110466 A EP83110466 A EP 83110466A EP 83110466 A EP83110466 A EP 83110466A EP 0112453 A1 EP0112453 A1 EP 0112453A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wettable powder
- weight
- percent
- oxide
- powder according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
Definitions
- the invention relates to a wettable powder with aluminum oxide and titanium dioxide for the production of wear-resistant and high-temperature resistant coatings on in particular the running and friction surfaces of internal combustion engines.
- Machine parts exposed to sliding friction and / or high-temperature stresses such as piston rings, the piston crowns or the top land of pistons, and the friction surfaces of synchronizer rings, preferably by means of a plasma spraying process.
- the present invention is therefore based on the object to further improve thermal spray coatings with aluminum oxide and titanium dioxide, in particular with regard to their wear resistance, their fire resistance, their thermal shock resistance and, in connection with this, their outbreak resistance or their compatibility with the counterpart.
- the thermal spray coatings should be as simple and cost-effective as possible to produce and rework, and they should not only be used for coatings on piston rings in chambered or overmolded form but also for coatings on similarly loaded machine parts in internal combustion engines Piston bottoms or the top land of the pistons or on the friction surfaces of synchronizer rings.
- this object is achieved by a wettable powder composed of 50 to 90 percent by weight aluminum oxide and 5 to 40 percent by weight titanium dioxide, the total of 5 to 30 percent by weight lanthanum oxide (La 2 0 3 ) and / or niobium oxide (Nb 2 0 5 ), optionally with a content of up to 30 weight percent calcium carbonate are added. It was found that if only lanthanum oxide is used as an additive, this can also be used alone without additions of calcium carbonate. According to the invention, the lanthanum oxide does not necessarily have to be present as pure lanthanum oxide, but can also contain up to about 30 percent by weight of other oxides of the rare earth metals in the mixture.
- niobium oxide when using niobium oxide as an additive, however, it preferably contains up to a maximum of 30 percent by weight calcium carbonate.
- the coatings are preferably produced by a plasma spraying process with primary and secondary gases, preferably of nitrogen and hydrogen, argon and hydrogen or else nitrogen and argon.
- the spray layers can be applied to the machine parts, preferably made of cast iron, steel or aluminum or aluminum alloys, directly or using previously applied intermediate layers, usually made of molybdenum, nickel-chromium alloys or nickel-aluminum alloys.
- the layers can either be overmoulded over the entire surface or injected as fillings into one-sided or two-sided chambered depressions.
- the wettable powders are preferred for the coating of piston rings and for the full or partial coating of the piston crowns and / or the top land areas of pistons. used in internal combustion engines. However, the powders are also suitable for producing a wear-resistant coating on the friction surfaces of other machine parts, such as, in particular, synchronizer rings.
- piston rings with various powder compositions, according to the invention produced in overmolded form and in one or both sides chambered form with and without the use of intermediate layers. After test runs with simulated extreme loads, the layers showed only slight wear and tear, no burn marks and no signs of breakouts. The cylinder surfaces examined as counter-rotating partners showed no major signs of wear.
- the known wettable powder made of aluminum oxide and titanium dioxide is improved so much, especially with regard to its thermal shock resistance and its resistance to breakout, that it can be used to produce coatings on machine parts subjected to friction with the relatively high thermal load of an internal combustion engine.
- the significantly improved breakout resistance of the layers seems to be caused by two different mechanisms of action. It was found that with a proportion of only 5 to 10 percent by weight addition of lanthanum oxide and / or niobium oxide with calcium carbonate, above all, it only improves the internal cohesion of the layers.
- the layers additionally showed a multiplicity of microscopic cracks which, when subjected to stress, lead to a partial or complete reduction of internal tensions in the layers and thus the breaking out of the layer or parts of it Prevent layer effectively.
- the invention thus provides wettable powders based on aluminum oxide and titanium dioxide, which can be used to produce wear-resistant and fire-retardant and at the same time heat-resistant and thermo-shock-resistant and therefore break-out-resistant coatings on, above all, thermally stressed machine parts in internal combustion engines by means of plasma spraying processes.
- the spray powders used are inexpensive primarily because of the aluminum oxides and titanium dioxides used, and the layers produced can be reworked relatively easily after spraying.
- the intermediate layers used preferably consist of a nickel-chromium alloy with 80 percent by weight of nickel and 20 percent by weight of chromium and a nickel-aluminum alloy with 95 percent by weight of nickel and 5 percent by weight of aluminum.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3244073 | 1982-11-29 | ||
DE3244073A DE3244073C1 (de) | 1982-11-29 | 1982-11-29 | Spritzpulver mit Aluminiumoxid und Titandioxid fuer die Herstellung verschleissfester und ausbruchsicherer Beschichtungen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0112453A1 true EP0112453A1 (fr) | 1984-07-04 |
EP0112453B1 EP0112453B1 (fr) | 1987-01-14 |
Family
ID=6179311
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP83110466A Expired EP0112453B1 (fr) | 1982-11-29 | 1983-10-20 | Poudre à pulvérisation dans une flamme pour la production de revêtements ayant une meilleure résistance thermique et à l'usure, en particulier pour des éléments de machines à combustion |
Country Status (4)
Country | Link |
---|---|
US (1) | US4542111A (fr) |
EP (1) | EP0112453B1 (fr) |
JP (1) | JPS59107080A (fr) |
DE (2) | DE3244073C1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0123952A2 (fr) * | 1983-04-29 | 1984-11-07 | Goetze Ag | Revêtement résistant à l'usure |
Families Citing this family (37)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3421569C1 (de) * | 1984-06-09 | 1985-06-27 | Goetze Ag, 5093 Burscheid | Verschleissfeste Beschichtung |
JPS61179009A (ja) * | 1985-01-31 | 1986-08-11 | 日本特殊陶業株式会社 | 高周波誘電体磁器 |
US4702933A (en) * | 1985-07-26 | 1987-10-27 | Braun Aktiengesellschaft | Fabric pressing device |
US4665637A (en) * | 1985-07-26 | 1987-05-19 | Braun Aktiengesellschaft | Sole plate coating for a fabric pressing device |
DE3772061D1 (de) * | 1986-01-28 | 1991-09-19 | Matsushita Electric Ind Co Ltd | Verfahren zur herstellung von keramischen koerpern mit waermestossbestaendigkeit. |
US4877705A (en) * | 1988-03-03 | 1989-10-31 | Vesuvius Crucible Company | Plasma spray coated ceramic bodies and method of making same |
DE3827646A1 (de) * | 1988-08-16 | 1990-02-22 | Bayer Ag | Sinterbares rohstoffpulver auf basis von aluminiumtitanat, verfahren zu seiner herstellung sowie daraus hergestellte sinterformkoerper und deren verwendung |
DE3841331C1 (en) * | 1988-12-08 | 1990-05-23 | Dr.Ing.H.C. F. Porsche Ag, 7000 Stuttgart, De | Clutch disc and method for its manufacture |
DE4201490A1 (de) * | 1992-01-21 | 1993-07-22 | Otto Feuerfest Gmbh | Feuerfestes material fuer elektrolyseoefen, verfahren zur herstellung und verwendung des feuerfesten materials |
WO1993024672A1 (fr) * | 1992-05-29 | 1993-12-09 | United Technologies Corporation | Revetement en ceramique formant une barriere thermique pour pieces soumises a des cycles thermiques rapides |
JP2625074B2 (ja) * | 1992-06-24 | 1997-06-25 | 京セラ株式会社 | 誘電体磁器組成物および誘電体共振器 |
DE4325520A1 (de) * | 1992-08-08 | 1994-02-10 | Nagel Masch Werkzeug | Bauteil im Bereich von Arbeitsräumen, wie Verbrennungsräumen, von Kraft- oder Arbeitsmaschinen mit einer Beschichtung |
US5305726A (en) * | 1992-09-30 | 1994-04-26 | United Technologies Corporation | Ceramic composite coating material |
FR2717874B1 (fr) * | 1994-03-25 | 1996-04-26 | Gec Alsthom Transport Sa | Disque multimatériaux pour freinage à haute énergie. |
DE19807163C1 (de) * | 1998-02-20 | 1999-10-28 | Rainer Gadow | Wärmedämmaterial und Verfahren zum Herstellen eines solchen |
DE19809659C1 (de) * | 1998-03-06 | 1999-09-23 | Federal Mogul Burscheid Gmbh | Verfahren zur Herstellung von Kolbenringen |
JP4218744B2 (ja) * | 1998-09-10 | 2009-02-04 | 日鉄ハード株式会社 | 溶射材料およびそれを溶射して形成した皮膜を有する部材 |
DE19841618C2 (de) * | 1998-09-11 | 2000-12-14 | Daimler Chrysler Ag | Thermisch gespritzter, verschleißfester Komfort - Synchronisierungsbelag |
DE10014515C2 (de) * | 2000-03-23 | 2003-03-13 | Federal Mogul Burscheid Gmbh | Kolbenring mit Verschleißschutzschicht sowie Verschleißschutzschicht für einen Kolbenring |
DE10122545A1 (de) * | 2001-05-09 | 2002-11-28 | Deutsch Zentr Luft & Raumfahrt | Wärmedämmmaterial mit im wesentlichen magnetoplumbitischer Kristallstruktur |
EP1258647B1 (fr) * | 2001-05-15 | 2012-02-15 | Volkswagen AG | Disque de frein pour véhicule et son procédé de fabrication |
DE10345827A1 (de) * | 2003-10-02 | 2005-05-04 | Daimler Chrysler Ag | Verfahren zur Beschichtung von metallischen Substraten mit oxidierenden Werkstoffen mittels Lichtbogendrahtspritzen |
DE102004060016A1 (de) * | 2004-12-14 | 2006-06-22 | Schaeffler Kg | Reibpaarung mit wenigstens einem ersten Reibkörper als Gegenkörper |
US20060266472A1 (en) * | 2005-05-06 | 2006-11-30 | Kipp Michael D | Vacuum bagging methods and systems |
WO2007130372A2 (fr) * | 2006-05-01 | 2007-11-15 | American Consulting Technology & Research | Procédé pour prolonger la durée de vie utile d'un e pièce de type moule |
DE102006045993A1 (de) * | 2006-09-27 | 2008-04-24 | Andritz Küsters GmbH & Co. KG | Durchbiegungssteuerbare Walze |
US20080105997A1 (en) * | 2006-10-17 | 2008-05-08 | Ridges Michael D | Method for enhancing the sealing potential of formable, disposable tooling materials |
US20080106007A1 (en) * | 2006-10-17 | 2008-05-08 | Kipp Michael D | Resin infusion process utilizing a reusable vacuum bag |
US20080131716A1 (en) * | 2006-12-04 | 2008-06-05 | American Consulting Technology & Research, Inc. | Shrinkable film barrier for mandrel tooling members |
GB0807627D0 (en) * | 2008-04-25 | 2008-06-04 | Accentus Plc | A thermal barrier, an article with a thermal barrier and a method of applying a thermal barrier to a surface |
EP2335138A4 (fr) | 2008-08-15 | 2012-12-19 | Qualcomm Inc | Détection multipoint améliorée |
DE102009008105B4 (de) | 2009-02-09 | 2017-02-09 | Daimler Ag | Bremsscheibe für ein Fahrzeug |
KR20180117713A (ko) * | 2011-09-26 | 2018-10-29 | 가부시키가이샤 후지미인코퍼레이티드 | 희토류 원소를 포함한 용사용 분말 및 피막 및 상기 피막을 구비한 부재 |
TWI546415B (zh) | 2011-09-26 | 2016-08-21 | 福吉米股份有限公司 | 含有稀土類元素之熔射用粉末及皮膜、以及具備前述皮膜之構件 |
DE102013201303A1 (de) * | 2012-02-14 | 2013-08-14 | Continental Teves Ag & Co. Ohg | Innenbelüftete Kraftfahrzeugbremsscheibe aus Faserverbundwerkstoff |
CN103267075B (zh) * | 2013-05-16 | 2015-10-14 | 江西元邦摩擦材料有限责任公司 | 一种用离子型稀土渣作为填充料的汽车制动片 |
CN104018109B (zh) * | 2014-05-07 | 2017-01-04 | 南京航空航天大学 | 一种稀土掺杂改性的氧化铝-氧化钛复合涂层及其制备方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB681250A (en) * | 1948-04-05 | 1952-10-22 | American Electro Metal Corp | Coated metal machine parts, particularly jet engine parts |
US3278324A (en) * | 1962-12-24 | 1966-10-11 | Smith Corp A O | Corrosion resistant metal members |
FR2186548A1 (fr) * | 1972-05-30 | 1974-01-11 | Union Carbide Corp | |
FR2204503A1 (fr) * | 1972-10-26 | 1974-05-24 | Asea Ab | |
DE2336668A1 (de) * | 1972-07-20 | 1974-08-29 | Nippon Steel Corp | Verfahren zum schutz von metallen und feuerfesten produkten |
US3926567A (en) * | 1973-04-05 | 1975-12-16 | Nasa | Cermet composition and method of fabrication |
US4106782A (en) * | 1977-08-18 | 1978-08-15 | Koppers Company, Inc. | Ceramic coated piston rings |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3697091A (en) * | 1970-05-11 | 1972-10-10 | Ramsey Corp | Piston ring facings |
GB1431061A (en) * | 1973-04-25 | 1976-04-07 | Foseco Int | Treatment of molten metals |
US4173518A (en) * | 1974-10-23 | 1979-11-06 | Sumitomo Aluminum Smelting Company, Limited | Electrodes for aluminum reduction cells |
CH633868A5 (de) * | 1977-09-07 | 1982-12-31 | Alusuisse | Verschleissfeste beschichtung der arbeitsoberflaeche von scheibenfoermigen maschinenteilen aus aluminium oder aluminiumlegierungen. |
US4248440A (en) * | 1979-09-12 | 1981-02-03 | Ramsey Corporation | Titania-alumina-yttria piston ring facing |
US4414249A (en) * | 1980-01-07 | 1983-11-08 | United Technologies Corporation | Method for producing metallic articles having durable ceramic thermal barrier coatings |
JPS56156773A (en) * | 1980-05-06 | 1981-12-03 | Matsushita Electric Ind Co Ltd | Infrared radiator |
-
1982
- 1982-11-29 DE DE3244073A patent/DE3244073C1/de not_active Expired
-
1983
- 1983-10-20 EP EP83110466A patent/EP0112453B1/fr not_active Expired
- 1983-10-20 DE DE8383110466T patent/DE3369160D1/de not_active Expired
- 1983-11-21 JP JP58217936A patent/JPS59107080A/ja active Granted
- 1983-11-28 US US06/555,515 patent/US4542111A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB681250A (en) * | 1948-04-05 | 1952-10-22 | American Electro Metal Corp | Coated metal machine parts, particularly jet engine parts |
US3278324A (en) * | 1962-12-24 | 1966-10-11 | Smith Corp A O | Corrosion resistant metal members |
FR2186548A1 (fr) * | 1972-05-30 | 1974-01-11 | Union Carbide Corp | |
DE2336668A1 (de) * | 1972-07-20 | 1974-08-29 | Nippon Steel Corp | Verfahren zum schutz von metallen und feuerfesten produkten |
FR2204503A1 (fr) * | 1972-10-26 | 1974-05-24 | Asea Ab | |
US3926567A (en) * | 1973-04-05 | 1975-12-16 | Nasa | Cermet composition and method of fabrication |
US4106782A (en) * | 1977-08-18 | 1978-08-15 | Koppers Company, Inc. | Ceramic coated piston rings |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0123952A2 (fr) * | 1983-04-29 | 1984-11-07 | Goetze Ag | Revêtement résistant à l'usure |
EP0123952B1 (fr) * | 1983-04-29 | 1988-07-13 | Goetze Ag | Revêtement résistant à l'usure |
Also Published As
Publication number | Publication date |
---|---|
JPH0416542B2 (fr) | 1992-03-24 |
JPS59107080A (ja) | 1984-06-21 |
DE3244073C1 (de) | 1984-05-30 |
EP0112453B1 (fr) | 1987-01-14 |
DE3369160D1 (en) | 1987-02-19 |
US4542111A (en) | 1985-09-17 |
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