EP0030933A1 - Procédé de production de pièces en fonte trempée et leur utilisation pour dents ou/et godets de dragues à godets - Google Patents
Procédé de production de pièces en fonte trempée et leur utilisation pour dents ou/et godets de dragues à godets Download PDFInfo
- Publication number
- EP0030933A1 EP0030933A1 EP80890143A EP80890143A EP0030933A1 EP 0030933 A1 EP0030933 A1 EP 0030933A1 EP 80890143 A EP80890143 A EP 80890143A EP 80890143 A EP80890143 A EP 80890143A EP 0030933 A1 EP0030933 A1 EP 0030933A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- castings
- ferroboron
- lips
- teeth
- areas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 6
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 239000010953 base metal Substances 0.000 claims abstract description 5
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 3
- 239000000289 melt material Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 239000011572 manganese Substances 0.000 abstract description 3
- 239000000155 melt Substances 0.000 abstract description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 abstract description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 229910052748 manganese Inorganic materials 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000007864 aqueous solution Substances 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 239000011148 porous material Substances 0.000 description 8
- 238000005187 foaming Methods 0.000 description 4
- 235000013339 cereals Nutrition 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical compound [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 229910000616 Ferromanganese Inorganic materials 0.000 description 1
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 235000021395 porridge Nutrition 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/06—Casting in, on, or around objects which form part of the product for manufacturing or repairing tools
Definitions
- the invention relates to a process for the production of metallic chilled castings with areas of increased wear resistance, which are created in the casting mold by introducing molded bodies that provide a local alloying effect with the melt material.
- Another measure with the same objective is to embed hard material parts in the hollow volume of the casting mold, which are encased in the molded part by the matrix of the casting material and bring about a corresponding reduction in wear.
- this solution cannot be considered completely satisfactory either, because additional precautions have to be taken, e.g. by using wire mesh or by another suggestion of suction pressure, in order to separate the individual hard material grains or to fix pieces in the hollow volume of the casting mold in such a way that the intended uniform distribution in the casting is generally ensured.
- the object of the invention is therefore to avoid these disadvantages and to provide a method with which it is possible to produce wear-resistant castings with a combination of hardness and toughness which can be easily adapted to the respective requirements, and thus in the best possible way cost-effectively.
- the method according to the invention is characterized in that a base metal melt made of high manganese steel and Porous moldings are used, which have been formed by foaming finely divided ferroboron, preferably in core boxes, mixed with an aqueous alkali silicate solution and optionally additional hard materials.
- Fine-grain ferroboron (grain size 0.02 - 0.075 mm) was mixed with 30% sodium water glass and a very tough paste was formed. This porridge was then called Filling used about half of the hollow volume of core boxes, which were modeled on the tooth shape of excavator teeth.
- the core boxes were then heated to-120 ° C. for 2 hours, during which time porous shaped bodies were formed whose pore size was 0.7 mm on average and whose pore volume was approximately 50%.
- These moldings were inserted into a so-called "green" casting mold made of quartz sand for producing the excavator teeth and fastened there with shaped nails in such a way that - based on the surface of the tooth flank - about 50% of the tooth flank was laid out.
- the casting was carried out with a melt of high manganese steel at a casting temperature of 1530 ° C.
- the excavator teeth produced in this way showed excellent stability in practical use.
- Example 2 Were blocked with 3% sodium sodium silicate 0 similarly as in a core box - from a slurry-like mixture of an intimate batch of 80 wt .-% of the ferroboron and described in Example 1 20 wt .-% aluminum oxide (0.1 mm grain size 0.05) in Example 1, moldings with a pore volume of about 50% in the dimension 100 x 100 x 15 mm. These shaped bodies were placed in the edge area of the lip of excavator buckets at a uniform distance of about 20 mm. In the mold and fastened there with shaped nails. The casting was carried out with a melt of high manganese steel heated to 1540 ° C.
- Fig. 1 shows such a structure with the boride eutectic, using ferrobor molded articles with a pore volume of 20%, 90% of the ground surface having a hardness of 820-860 HV.
- the pore volume of the shaped bodies was 40%; the area share with 800 - 860 HV is reduced to about 50%, while the basic mass (boron-containing Mn austenite) is 300 HV.
- Fig. 3 shows a structure, the pore volume was 60%; the area share with 800 - 860 HV is 30%, the hardness of the base material is also 300 HV.
- Fig. 4 shows the structure of the base metal matrix, that is, of manganese high-carbon steel at the same magnification ratio; its hardness is 240 HB.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT7858/79 | 1979-12-13 | ||
AT785879A AT375035B (de) | 1979-12-13 | 1979-12-13 | Verfahren zur herstellung von metallischen hartguss-formteilen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0030933A1 true EP0030933A1 (fr) | 1981-06-24 |
EP0030933B1 EP0030933B1 (fr) | 1983-06-22 |
Family
ID=3600157
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19800890143 Expired EP0030933B1 (fr) | 1979-12-13 | 1980-12-03 | Procédé de production de pièces en fonte trempée et leur utilisation pour dents ou/et godets de dragues à godets |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP0030933B1 (fr) |
AT (1) | AT375035B (fr) |
CA (1) | CA1159627A (fr) |
DE (1) | DE3063917D1 (fr) |
GB (1) | GB2065523B (fr) |
WO (1) | WO1981001673A1 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0476496A1 (fr) * | 1990-09-20 | 1992-03-25 | Magotteaux International | Procédé de fabrication d'une pièce de fonderie bimétallique et pièce d'usure réalisée par ce procédé |
EP0759336A1 (fr) * | 1994-05-13 | 1997-02-26 | Komatsu Ltd. | Procede de moulage de pieces resistant a l'usure |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE719151C (de) * | 1940-03-30 | 1942-03-30 | Wilhelm Rominger | Verfahren zur Herstellung hochbeanspruchter oder spezifisch leichter Gusskoerper |
US3189958A (en) * | 1961-05-12 | 1965-06-22 | Trainer Associates Inc | Method of bonding inserts into castings |
DE1508887A1 (de) * | 1966-08-27 | 1970-03-05 | Kloth Senking Ag | Mit stueckigen Einschlusskoerpern versehener Gussteil |
DE2016312B2 (de) * | 1970-04-06 | 1971-05-13 | Verschleiß Technik Dr Ing Hans Wahl, 7304 Ruit | Durchspuel verbundgiessverfahren |
US4024902A (en) * | 1975-05-16 | 1977-05-24 | Baum Charles S | Method of forming metal tungsten carbide composites |
GB1478943A (en) * | 1975-01-09 | 1977-07-06 | Fiber Materials | Metal/graphite fibre composite |
DE2714906A1 (de) * | 1977-04-02 | 1978-10-05 | Wahl Verschleiss Tech | Verklammerung fuer gusstuecke |
-
1979
- 1979-12-13 AT AT785879A patent/AT375035B/de not_active IP Right Cessation
-
1980
- 1980-12-03 DE DE8080890143T patent/DE3063917D1/de not_active Expired
- 1980-12-03 EP EP19800890143 patent/EP0030933B1/fr not_active Expired
- 1980-12-09 WO PCT/AT1980/000034 patent/WO1981001673A1/fr unknown
- 1980-12-10 CA CA000366507A patent/CA1159627A/fr not_active Expired
- 1980-12-15 GB GB8040126A patent/GB2065523B/en not_active Expired
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE719151C (de) * | 1940-03-30 | 1942-03-30 | Wilhelm Rominger | Verfahren zur Herstellung hochbeanspruchter oder spezifisch leichter Gusskoerper |
US3189958A (en) * | 1961-05-12 | 1965-06-22 | Trainer Associates Inc | Method of bonding inserts into castings |
DE1508887A1 (de) * | 1966-08-27 | 1970-03-05 | Kloth Senking Ag | Mit stueckigen Einschlusskoerpern versehener Gussteil |
DE2016312B2 (de) * | 1970-04-06 | 1971-05-13 | Verschleiß Technik Dr Ing Hans Wahl, 7304 Ruit | Durchspuel verbundgiessverfahren |
GB1478943A (en) * | 1975-01-09 | 1977-07-06 | Fiber Materials | Metal/graphite fibre composite |
US4024902A (en) * | 1975-05-16 | 1977-05-24 | Baum Charles S | Method of forming metal tungsten carbide composites |
DE2714906A1 (de) * | 1977-04-02 | 1978-10-05 | Wahl Verschleiss Tech | Verklammerung fuer gusstuecke |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0476496A1 (fr) * | 1990-09-20 | 1992-03-25 | Magotteaux International | Procédé de fabrication d'une pièce de fonderie bimétallique et pièce d'usure réalisée par ce procédé |
BE1004573A4 (fr) * | 1990-09-20 | 1992-12-15 | Magotteaux Int | Procede de fabrication d'une piece de fonderie bimetallique et piece d'usure realisee par ce procede. |
EP0759336A1 (fr) * | 1994-05-13 | 1997-02-26 | Komatsu Ltd. | Procede de moulage de pieces resistant a l'usure |
EP0759336A4 (fr) * | 1994-05-13 | 1997-03-12 |
Also Published As
Publication number | Publication date |
---|---|
CA1159627A (fr) | 1984-01-03 |
WO1981001673A1 (fr) | 1981-06-25 |
GB2065523B (en) | 1983-05-25 |
DE3063917D1 (en) | 1983-07-28 |
ATA785879A (de) | 1983-11-15 |
GB2065523A (en) | 1981-07-01 |
EP0030933B1 (fr) | 1983-06-22 |
AT375035B (de) | 1984-06-25 |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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