EP0024674B1 - Verfahren zur Herstellung isolierter Wickeldrähte durch Aufextrudieren von Polyethylenterephtalat - Google Patents
Verfahren zur Herstellung isolierter Wickeldrähte durch Aufextrudieren von Polyethylenterephtalat Download PDFInfo
- Publication number
- EP0024674B1 EP0024674B1 EP80104919A EP80104919A EP0024674B1 EP 0024674 B1 EP0024674 B1 EP 0024674B1 EP 80104919 A EP80104919 A EP 80104919A EP 80104919 A EP80104919 A EP 80104919A EP 0024674 B1 EP0024674 B1 EP 0024674B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- titanium dioxide
- weight
- winding wires
- extrusion
- insulated winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 title claims abstract description 10
- 238000001125 extrusion Methods 0.000 title claims abstract description 7
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 18
- -1 Polyethylene terephthalate Polymers 0.000 claims abstract description 13
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 13
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 11
- 238000002360 preparation method Methods 0.000 claims 1
- 229920001169 thermoplastic Polymers 0.000 abstract description 6
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000002844 melting Methods 0.000 abstract description 3
- 230000008018 melting Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 210000003298 dental enamel Anatomy 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- BTVWZWFKMIUSGS-UHFFFAOYSA-N dimethylethyleneglycol Natural products CC(C)(O)CO BTVWZWFKMIUSGS-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/421—Polyesters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/148—Selection of the insulating material therefor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
- Y10T428/2951—Metal with weld modifying or stabilizing coating [e.g., flux, slag, producer, etc.]
- Y10T428/2953—Titanium compound in coating
Definitions
- the present invention relates to an improved method for producing insulated winding wires by extrusion of thermoplastics.
- Enamel-insulated winding wires so-called «enamelled wires» are precisely characterized in the German standard DIN 46 435 from April 1977. They are used to a large extent in electrical engineering, transformer construction and electronics.
- the conductor metal preferably copper or aluminum, is insulated with a thin, but mechanically and thermally extremely resistant synthetic resin lacquer layer.
- Such enamelled wires are produced on wire enamelling machines by repeatedly applying an enamelled wire enamel to the metal wire.
- wire enamel dispersions and aqueous solutions of wire enamel resins as well as resin melts are already used for wire enamelling.
- thermoplastics for thick-walled sheathing of electrical conductor bundles and for the production of conductor wires has long been known from the cable industry.
- DE-OS 2 638 763 discloses a process for the production of enameled winding wires by extrusion of partially crystalline thermoplastic polycondensates with crystallite melting points above 170 ° C., preferably above 250 ° C.
- fine, concentric cracks preferably form on the surface after rewinding the coated wires, which are apparently due to subsequent crystallization and thus shrinkage processes of the polymer.
- the object of the invention was to improve the extrusion of thermoplastics for the production of winding wires so that cracking no longer occurs.
- This object was achieved by a process for producing insulated winding wires by extruding polyethylene terephthalate, which is characterized in that polyethylene terephthalates filled with 5 to 15% by weight of titanium dioxide are used.
- wires coated with polyethylene terephthalate with a titanium dioxide content of 4% by weight and 5% by weight were still in order after an observation period of 10 days, but when re-examined after a further 65 days the coating showed weakly pronounced fine hairline cracks.
- titanium dioxide From the above, there is therefore the need for a minimum addition of 5% by weight of titanium dioxide. From the standpoint of cracking, an upper limit on the titanium dioxide content is not apparent. However, since film homogeneities occur when the titanium dioxide content is too high and lead, among other things, to a drop in the breakdown voltage, the titanium dioxide content should be limited to max. 15% by weight can be limited.
- Polyethylene terephthalate can be used for practically all types produced in the fiber and plastics industry from terephthalic acid or dimethyl terephthalate and ethylene glycol.
- the commercially available rutile and anatase types such as those used for coloring plastics and paints, are also used as titanium dioxide.
- the titanium dioxide is expediently incorporated into polyethylene terephthalate on mixing extruders.
- Polyethylene terephthalate (relative viscosity 1.33, K value according to Fikentscher 52, melting point according to DTA 255 ° C) Determination of the relative viscosity of a solution of polyethylene terephthalate (0.5 g) in 100 ml of a solvent consisting of 3 parts phenol and 2 parts o- Dichlorobenzene at 25 ° C with the help of an Ubbelohde viscometer la.
- K-value is calculated according to Fikentscher from the relative viscosity) with 8% titanium dioxide (anatase type, Kronos AV from Kronos Titan GmbH) was placed in a filler neck in the DT-OS 2 728 883 entered extruder described in detail.
- the extruder temperatures from the inlet to the Nozzles at the individual temperature measuring points were 240 ° C / 250 ° C / 260 ° C / 270 ° C / 270 ° C / 270 ° C / 280 ° C.
- Soft-annealed copper wire with a diameter of 0.4 mm was used, which first passed a preheating section via a unwinding device and, after passing through the coating zone in the extruder head, a stripper nozzle which regulates the layer thickness. After passing through a cooling section, the coated wire was wound up; the take-off speed was 200 m / min. The applied total layer thickness was 31 ⁇ m and thus corresponded to grade 1 according to DIN 46435 from April 1977.
- the coating was smooth and showed no cracks - even after rewinding (observation period 210 days).
- polyethylene terephthalate with 4% by weight, 5% by weight, 6% by weight, 7% by weight, 10% by weight and 15% by weight of titanium dioxide was used.
- the insulated winding wires were produced under the same conditions as described above.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Organic Insulating Materials (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Manufacture Of Motors, Generators (AREA)
- Insulated Conductors (AREA)
- Paints Or Removers (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Compounds Of Unknown Constitution (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT80104919T ATE7433T1 (de) | 1979-09-01 | 1980-08-19 | Verfahren zur herstellung isolierter wickeldraehte durch aufextrudieren von polyethylenterephtalat. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2935458A DE2935458C2 (de) | 1979-09-01 | 1979-09-01 | Verfahren zur Herstellung isolierter Wickeldrähte durch Extrusion von Thermoplasten |
| DE2935458 | 1979-09-01 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0024674A1 EP0024674A1 (de) | 1981-03-11 |
| EP0024674B1 true EP0024674B1 (de) | 1984-05-09 |
Family
ID=6079879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP80104919A Expired EP0024674B1 (de) | 1979-09-01 | 1980-08-19 | Verfahren zur Herstellung isolierter Wickeldrähte durch Aufextrudieren von Polyethylenterephtalat |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US4406851A (en:Method) |
| EP (1) | EP0024674B1 (en:Method) |
| JP (1) | JPS596012B2 (en:Method) |
| AT (1) | ATE7433T1 (en:Method) |
| AU (1) | AU535473B2 (en:Method) |
| BR (1) | BR8005518A (en:Method) |
| CA (1) | CA1140311A (en:Method) |
| DE (2) | DE2935458C2 (en:Method) |
| DK (1) | DK369380A (en:Method) |
| FI (1) | FI802509A7 (en:Method) |
| IN (1) | IN154556B (en:Method) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4606870A (en) * | 1984-07-25 | 1986-08-19 | Essex Group, Inc. | Preparing magnet wire having electron beam curable wire enamels |
| US4588546A (en) * | 1984-08-27 | 1986-05-13 | The Goodyear Tire & Rubber Company | Wire coating process |
| KR100627509B1 (ko) * | 2005-05-24 | 2006-09-22 | 엘에스전선 주식회사 | 전선 피복재료용 폴리에스테르계 수지 조성물 및 이를이용한 전선 |
| CN100481275C (zh) * | 2007-01-24 | 2009-04-22 | 兴宁市金雁电工有限公司 | C级聚氨酯漆包线的生产方法 |
| DE102011052518A1 (de) | 2011-08-09 | 2013-02-14 | Elantas Gmbh | Lösemittelfreie Drahtlackzusammensetzung |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0002224A1 (de) * | 1977-12-03 | 1979-06-13 | Dr. Beck & Co. AG | Verfahren zur Herstellung von isolierten Wickeldrähten durch Extrusion von Thermoplasten und Thermoplaste zur Ausführung desselben |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB599097A (en) * | 1945-09-13 | 1948-03-04 | Alan Ashby Drummond | Improvements in or relating to electrical insulation |
| US2360097A (en) * | 1940-03-21 | 1944-10-10 | Du Pont | Apparatus for manufacture of coated products |
| GB610370A (en) * | 1946-04-01 | 1948-10-14 | Skefko Ball Bearing Company Lt | Improvements in or relating to filament-spinning spindle mountings |
| US2889304A (en) * | 1957-03-07 | 1959-06-02 | Schenectady Varnish Company In | Polyester resin, method of preparing same and electrical conductor coated therewith |
| US3287489A (en) * | 1964-09-08 | 1966-11-22 | Kerite Company | Insulated high voltage cables |
| DE1694232A1 (de) * | 1967-12-09 | 1971-07-22 | Hoechst Ag | Titandioxydhaltige thermoplastische Polyesterformmassen |
| US3893642A (en) * | 1970-01-29 | 1975-07-08 | Bekaert Sa Nv | Polyethylene terephthalate plastic coated wire |
| NL7010296A (en:Method) * | 1970-07-10 | 1972-01-12 | ||
| CH616264A5 (en:Method) * | 1976-07-01 | 1980-03-14 | Maillefer Sa | |
| CH612789A5 (en:Method) * | 1976-07-01 | 1979-08-15 | Maillefer Sa | |
| DE2719429C2 (de) * | 1977-04-30 | 1984-08-16 | Bayer Ag, 5090 Leverkusen | Verwendung lichtdichter Polyalkylenterephthalatmassen mit hohem Reflexionsvermögen zur Herstellung von LED-Elementen, Lichtbausteinen und Reflektoren |
| US4266087A (en) * | 1978-11-13 | 1981-05-05 | Givaudan Corporation | Process for preparing a myrcenol, cis-ocimenol mixture substantially free of trans-ocimenol |
-
1979
- 1979-09-01 DE DE2935458A patent/DE2935458C2/de not_active Expired
-
1980
- 1980-08-08 FI FI802509A patent/FI802509A7/fi not_active Application Discontinuation
- 1980-08-14 AU AU61442/80A patent/AU535473B2/en not_active Ceased
- 1980-08-19 DE DE8080104919T patent/DE3067759D1/de not_active Expired
- 1980-08-19 AT AT80104919T patent/ATE7433T1/de not_active IP Right Cessation
- 1980-08-19 EP EP80104919A patent/EP0024674B1/de not_active Expired
- 1980-08-19 IN IN601/DEL/80A patent/IN154556B/en unknown
- 1980-08-27 JP JP55117137A patent/JPS596012B2/ja not_active Expired
- 1980-08-29 BR BR8005518A patent/BR8005518A/pt not_active IP Right Cessation
- 1980-08-29 DK DK369380A patent/DK369380A/da not_active Application Discontinuation
- 1980-08-29 CA CA000359355A patent/CA1140311A/en not_active Expired
-
1982
- 1982-01-04 US US06/337,005 patent/US4406851A/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0002224A1 (de) * | 1977-12-03 | 1979-06-13 | Dr. Beck & Co. AG | Verfahren zur Herstellung von isolierten Wickeldrähten durch Extrusion von Thermoplasten und Thermoplaste zur Ausführung desselben |
Also Published As
| Publication number | Publication date |
|---|---|
| IN154556B (en:Method) | 1984-11-10 |
| BR8005518A (pt) | 1981-05-12 |
| JPS5673817A (en) | 1981-06-18 |
| CA1140311A (en) | 1983-02-01 |
| DE2935458C2 (de) | 1983-01-20 |
| EP0024674A1 (de) | 1981-03-11 |
| FI802509A7 (fi) | 1981-01-01 |
| DE2935458A1 (de) | 1981-03-19 |
| ATE7433T1 (de) | 1984-05-15 |
| JPS596012B2 (ja) | 1984-02-08 |
| DK369380A (da) | 1981-03-02 |
| AU535473B2 (en) | 1984-03-22 |
| DE3067759D1 (en) | 1984-06-14 |
| AU6144280A (en) | 1981-03-05 |
| US4406851A (en) | 1983-09-27 |
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