EP0024637A1 - Procédé de mise en oeuvre d'une soupape de commutation de l'alimentation d'une tuyère d'un convertisseur pour la fabrication de l'acier - Google Patents
Procédé de mise en oeuvre d'une soupape de commutation de l'alimentation d'une tuyère d'un convertisseur pour la fabrication de l'acier Download PDFInfo
- Publication number
- EP0024637A1 EP0024637A1 EP80104793A EP80104793A EP0024637A1 EP 0024637 A1 EP0024637 A1 EP 0024637A1 EP 80104793 A EP80104793 A EP 80104793A EP 80104793 A EP80104793 A EP 80104793A EP 0024637 A1 EP0024637 A1 EP 0024637A1
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- EP
- European Patent Office
- Prior art keywords
- oxygen
- fuel
- nozzle
- section
- opening cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000008569 process Effects 0.000 title abstract description 14
- 229910000831 Steel Inorganic materials 0.000 title description 18
- 239000010959 steel Substances 0.000 title description 18
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 140
- 239000001301 oxygen Substances 0.000 claims abstract description 139
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 139
- 239000000446 fuel Substances 0.000 claims abstract description 90
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 74
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 40
- 229910052742 iron Inorganic materials 0.000 claims abstract description 37
- 239000012159 carrier gas Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 2
- 229910001882 dioxygen Inorganic materials 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 28
- 239000007789 gas Substances 0.000 description 20
- 238000007664 blowing Methods 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 16
- 239000003245 coal Substances 0.000 description 15
- 239000000155 melt Substances 0.000 description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 14
- 229910052757 nitrogen Inorganic materials 0.000 description 14
- 239000007787 solid Substances 0.000 description 11
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 10
- 239000000571 coke Substances 0.000 description 10
- 239000000725 suspension Substances 0.000 description 9
- 239000000203 mixture Substances 0.000 description 7
- 239000011261 inert gas Substances 0.000 description 6
- 229910052786 argon Inorganic materials 0.000 description 5
- 239000002817 coal dust Substances 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000003345 natural gas Substances 0.000 description 4
- 230000001590 oxidative effect Effects 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000003077 lignite Substances 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000002309 gasification Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 206010010774 Constipation Diseases 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- -1 e.g. Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000161 steel melt Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
- C21C5/34—Blowing through the bath
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/57—Gasification using molten salts or metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2200/00—Details of gasification apparatus
- C10J2200/15—Details of feeding means
- C10J2200/152—Nozzles or lances for introducing gas, liquids or suspensions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2200/00—Details of gasification apparatus
- C10J2200/36—Moving parts inside the gasification reactor not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/093—Coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0943—Coke
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0959—Oxygen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0996—Calcium-containing inorganic materials, e.g. lime
Definitions
- the invention relates to a method and a device for introducing fine-grained, carbon-containing fuels, such as coal and coke powder, which are suspended in a carrier medium, and oxygen into an iron melt below the iron bath surface through nozzles arranged in the refractory masonry of the treatment vessel.
- fine-grained, carbon-containing fuels such as coal and coke powder
- lances are used for blowing in, the outlet openings of which are guided close to the surface of the bath, so that the solids get into the melt with the exit impulse, or the lances are immersed in the iron bath.
- nozzle arrangements are known which are located below the bath surface in the refractory masonry, through which solids suspended in carrier gases are fed to the melt.
- German Auslegeschrift 23 16 768 describes, for example, a method and an apparatus for fresh iron, in which oxygen and fine lime are added through nozzles arranged below the bath surface and solid carbon carriers are added to the melt through further nozzles.
- a nozzle can also be provided with a plurality of openings, one opening being charged with carrier gas and carbon or fine ore and another opening with fresh gas and fine lime.
- the German patent 2 4 0 1 54o deals with egg process for melting iron sponge.
- the reactants namely oxygen, dust-like carbon and fine-grained sponge iron
- the nozzle has several feed channels, e.g. B. flow in the inner oxygen, in the middle carbon and in the outer sponge iron.
- Carbon and sponge iron are suspended in a suitable carrier gas, such as carbon monoxide.
- German patent specification 25 2o 883 describes a method and a device for the continuous gasification of coal.
- the reactants preferably fine-grained coal and oxygen
- the reactants are fed to the iron bath through nozzles below the bath surface, which are arranged in the refractory lining and thus wear out in unison.
- Inert gas, nitrogen, CO 2 and water vapor come into consideration as the conveying gas for the carbon.
- the reactants can be passed through a multi-channel nozzle, preferably from concentric tubes. For the first time, the possibility is mentioned that the reactants oxygen and coal can be mixed within the nozzle shortly before the nozzle mouth.
- German Offenlegungsschrift 27 23 857 relates to a method and an apparatus for steel production.
- Solid, carbon-containing material is led into the melt below the surface and an oxidizing gas is introduced into the vessel.
- the carbonaceous material is blown through blowpipes using a carrier gas.
- the carrier gas can be a reducing, oxidizing or inert gas.
- the oxygen is normally supplied to the metallurgical vessel via a water-cooled lance. However, it is it is also possible to supply the oxygen by blowing tube injection or by injection using a submerged lance.
- blowpipes are used to inject oxygen and / or solid, carbon-shaped materials
- the blowpipes can consist of two or more concentric tubes and have a circular liquid shield that surrounds the primary injection tube.
- This shielding fluid may be an inert gas or a liquid, e.g., hydrocarbon gas or a liquid, or an oxidizing gas or a liquid, and the fluid may be chosen to minimize wear on the liner and blowpipes to minimize to prevent blockage of the blowpipes.
- the blowpipes can be designed so that they can supply both oxidizing gas and solid, carbon-containing material. " Then, in specific embodiment 1, it is said that particulate graphite was blown in at a rate of 3.5 kg / min for 17 minutes.
- blowpipes used to inject carbon had a circular cross section and were charged as follows: shielding gas: air at a rate of 7 m 3 / h; Carrier gas: argon at a rate of 30 m 3 / h.
- the blow tube core diameter was 7 mm with an annular gap of 1 mm.
- a common feature of the known processes for introducing carbon-containing fuels into an iron melt is that the finely divided solids are suspended in a carrier gas and fed separately from the oxygen to the melt by their own feed channels. These feed channels are adapted in cross-section to the flow rate and accordingly small, z. B. the diameter of said blow pipe is 7 mm. With the decreasing conveyor cross, the risk of constipation increases. Mainly if finely divided fuels with different grain sizes and fluctuations in the grain size distribution are used at high loading rates from solids to carrier gas for economic reasons, there is a risk of grafting, which leads to blockages in narrow delivery lines.
- Another difficulty with the known induction methods is to keep the feed channels clear in periods without fuel delivery, e.g. B. when finishing a molten steel, if you set the desired low final carbon content.
- the carrier gas usually flows through the feed channels without solid loading in order to prevent melt from penetrating into the nozzles.
- the carrier gas extracts heat from the melt and, depending on the type of gas, can continue to have an adverse effect on the steel composition, e.g. B. by increased nitrogen levels in the finished steel.
- inlet nozzles for carbon-containing fuels over long periods, e.g. B. when operating an iron bath reactor for gas generation over several months and in steel production via a converter journey of about 1,000 batches, reliable and trouble-free to operate, since every repair, eg. B. when a nozzle clogs, as a loss of production time and thus economically very disadvantageous.
- the invention is accordingly based on the object of providing a method and a device for introducing fine-grained, carbon-containing fuels, such as coal and coke powder, into an iron smelt, in which The reliable, trouble-free addition of fuels below the surface of the bath is guaranteed over long periods, clogging of the nozzles is avoided and the nozzles are kept free during fuel-free operating periods.
- This object is achieved according to the invention in that fuel and oxygen are fed alternately through the same inlet duct to the nozzle.
- the invention relates to a method for introducing fine-grained, carbon-containing fuels, which are suspended in a carrier gas, and oxygen into an iron melt below the surface of the iron bath through nozzles arranged in the refractory masonry of the treatment vessel, which is characterized in that fuel and oxygen alternate through the same inlet channel of the nozzle.
- the invention further relates to a device for introducing fine-grained, carbon-containing fuels, which are suspended in a carrier gas, and oxygen into a molten iron, which is characterized in that a displaceable valve body is arranged in a housing with a fuel supply line, an oxygen supply line and a nozzle tube which releases the fuel opening cross section or the oxygen opening cross section and which is controlled by the oxygen supply line pressure.
- the method according to the invention is characterized by high operational reliability and the inlet nozzles for finely divided, carbon-containing fuels below the bath surface do not become clogged.
- the delivery rate is reduced, is switched from fuel delivery to oxygen for a short time and thus the nozzle channel is blown free. Formations at the nozzle mouth, which often form the starting point for blockages, are burned off by the oxygen flow.
- the shortest oxygen blowing times are sufficient, for example from 0.1 to about 2 minutes.
- the oxygen blowing times can be varied as desired and, in particular, can be extended longer before the supply of fuel and carrier medium is started again.
- the change from fuel to oxygen can occur several times in short succession. This procedure is particularly useful if the oxygen blowing times are to be short. As soon as the fuel delivery runs smoothly again after a brief burst of oxygen of, for example, 10 seconds, there is no need for further oxygen addition. Otherwise, the short-term addition of oxygen can be repeated a corresponding number of times.
- the switchover of oxygen bubbles to the suspension conveyance takes place almost without inertia by means of corresponding switchover devices which are arranged in the immediate vicinity of the nozzle mounting flanges, in any case directly on the bottom of the treatment vessels, for example an iron bath reactor or a converter for steelmaking.
- a simple form of the inlet nozzle for the suspension of finely divided, carbon-containing fuel and a carrier medium on the one hand and oxygen on the other hand consists of two concentric tubes, the fuel and alternately the oxygen flowing through the central tube.
- the annular gap, formed from the central tube and the second concentric tube, for protecting the nozzle against premature burning back, is charged with, for example, 0.5 to 5% by weight of gaseous and / or liquid hydrocarbons, based on the oxygen.
- This nozzle is usually installed in the fireproof masonry below the bath surface and burns back evenly with the lining.
- the risk of nozzle clogging when introducing carbon-containing, pulverized fuels into a molten iron is practically excluded, and for this reason the installation of the blow cross section actually required is sufficient to introduce the suspension, i. H. there is no need to install additional fuel injectors for safety reasons.
- additional fuel injectors for safety reasons.
- a converter that works according to the oxygen blow-through method it has proven entirely sufficient to convert only two of the ten oxygen inlet nozzles present in the converter base for the addition of fine-particle coal or coke.
- an iron melt of about 65 t can be fed with about 2ooo kg of coal dust within 10 minutes.
- Nitrogen is used as the carrier medium, for example, and the loading rate is about 12 kg of coal dust / Nm nitrogen.
- the addition of fuel serves to increase the heat balance in order to increase the scrap melting capacity in steel production.
- feed pipes of 1o mm inside diameter are installed in the center of the ten oxygen inlet nozzles mentioned in each nozzle as a delivery channel for the fuel-carrier gas suspension.
- the oxygen injection nozzles themselves, as usual, are made up of two concentric tubes, in which the inner tube with a clear diameter of 24 mm is used to supply oxygen or oxygen and lime dust.
- the arrangement of the fuel supply channels in the oxygen tube has been found to be disadvantageous for several reasons.
- the installation and supply of the ten fuel inlet pipes is procedurally complex, but is necessary with this fuel inlet method, in order to avoid malfunctions in individual supply channels, e.g. B.
- Blockages to keep a sufficient delivery cross-section for the carbon-containing fuels operational Blockages on individual fuel introduction channels occurred in almost every batch. Furthermore, it turned out to be particularly unfavorable to have to keep these channels clear with carrier gas if the fuel delivery is stopped towards the end of the cycle.
- the nitrogen used to fuel the fuel led to undesirably high nitrogen contents in the molten steel.
- Other carrier gases, such as argon or methane, are expensive compared to nitrogen and also require costly installations for another medium on the converter system. Nitrogen is usually available on an oxygen blow-through converter.
- carrier gas blowing without fuel loading leads to a deterioration in the heat balance in steel production. The heat for heating the carrier gas is lost as energy for melting the scrap.
- the method according to the invention makes it possible, for example, to further increase the operational safety of an iron bath reactor for the continuous gasification of coal, as is described in German specification 2,508,883.
- an iron bath reactor large amounts of coal become gas, essentially consisting of CO and H 2 , implemented.
- the reactants coal dust and oxygen are normally added through nozzles consisting of several concentric tubes which are arranged below the surface of the iron bath.
- the suspension of finely divided coal and a conveying gas, for example CH 4 flows through the central tube, oxygen flows through the annular gap around the central tube and the nozzle protection medium, for example natural gas, through a further annular gap.
- a particularly advantageous application of the invention consists in combining it with the method for supplying heat during steel production in the converter, described in German patent application P 28 38 983.5.
- heat is added to the melt by carbon-containing fuels during steel production in the converter and, in particular, these fuels are used in the melt with a previously unattainable high thermal efficiency, thus considerably increasing the economic melting of solid iron carriers, for example scrap, right up to steel production without molten pig iron.
- the oxygen for freshening up the melt and for burning the fuels is simultaneously used as gas jets directed at the bath surface and below the bath surface initiated in the converter.
- coke, brown coal coke, graphite, coal of various qualities and mixtures thereof are used as carbon-containing fuels.
- These carbon-containing fuels are preferably introduced in powder form below the bath surface into the iron melt of the converter together with a carrier gas.
- Nitrogen, CO, CH 4 or natural gas and inert gas, for example argon, have proven suitable as carrier gases.
- the suspension of carbon-containing fuels and a carrier gas can also be supplied via one or more nozzles in an oxygen blow-through converter, the inlet pipe of individual nozzles being charged with the suspension of fuel and carrier gas instead of oxygen.
- the method according to the present invention now overcomes the disadvantages which still exist hitherto in the known supply of finely divided, carbon-containing fuels into an iron or steel melt, as they also adhere to the otherwise very advantageous process of supplying heat according to German patent application P 28 38'983.5.
- the finished fresh phase i.e. the period without fuel introduction, means a correspondingly higher blowing cross-section for the Oxygen available. This shortens this fresh phase, which in turn results in a reduced overall fresh time, which means a profit for steel production.
- the method and the device according to the invention are suitable for introducing a wide variety of fine-grained fuels, for example coal of different quality, coke, brown coal coke, graphite, refinery residues and mixtures of these fuels.
- the fuels are supplied in powdered or granular form, whereby the grain size and grain size distribution can be varied within wide limits.
- Inert gases such as argon, nitrogen, carbon monoxide, carbon dioxide, hydrocarbons such as methane, natural gas and water vapor are particularly suitable as carrier gas.
- the method and the device according to the invention are not limited to the introduction of oxygen, but are also suitable for the introduction of other gases containing oxygen, in particular air, and mixtures of oxygen and other gases, in particular oxygen with argon.
- only a part of the total number of nozzles which are arranged below the iron bath surface in a treatment vessel are used as inlet nozzles for the carbon-containing fuels.
- Fuel and oxygen can be passed alternately through the same inlet channel of the nozzle.
- the freshening process is finished, and after a subsequent corrective blowing of about 2 minutes, the molten steel with a composition of about 0.2% carbon, 0.1% manganese, 0.025% phosphorus, 0.02% sulfur and one Temperature of 167o ° C.
- the total batch follow-up time is about 40 minutes.
- the melt has 46oo Nm 3 oxygen, 100 Nm 3 Propane for nozzle protection, 15o 1 oil for two-minute scrap preheating and 2ooo kg coke added.
- the tapping weight of the finished batch is 64 t.
- the method of operation explained, for example can be modified in a variety of ways, in particular as regards the supply of the finely divided, carbon-containing fuels.
- the fuel supply can be briefly interrupted and oxygen can be blown through the fuel introduction channel.
- the method according to the invention in which a change from fuel to oxygen and vice versa takes place in the same nozzle channel, can also be applied to other processes in which carbon-containing fuels are introduced into an iron melt.
- the device according to the invention for alternately introducing finely divided, carbon-containing fuels and oxygen is explained in more detail below.
- the existing pressure in the oxygen supply system i. H. the oxygen admission pressure, which is usually in the order of 20 bar, serves to switch the valve.
- the oxygen admission pressure is reduced in the valve itself to the oxygen blowing pressure of the nozzle.
- the moving valve body only opens the oxygen opening cross-section for the nozzle when oxygen pressure is present.
- the oxygen supply pressure is reduced by a certain amount, which can be adjusted via a spring, from 0.5 to 10 bar, preferably 2 bar, above the oxygen blowing pressure of the nozzle, only the fuel opening cross section to the nozzle is released.
- the changeover valve according to the invention is located in the immediate vicinity of the nozzle on the converter, preferably between the converter axis of rotation and the nozzle, in particular in a structural unit with the nozzle yourself, assembled.
- the changeover valve is preferably attached directly to the mounting flange of the nozzle.
- the proven double-tube nozzles with protective medium sheathing are normally used as nozzles.
- the oxygen usually flows through the central tube.
- the changeover valve according to the invention allows alternating oxygen or fuel through this nozzle channel, ie. H. in this case the central nozzle pipe, to conduct and switch as often as required from fuel to oxygen.
- a protective medium flows through the annular gap between the inner and a second outer nozzle tube.
- Gases and / or liquids can be used as a protective medium. Hydrocarbons such as methane, natural gas, propane, butane, light heating oil and other types of oil are preferred. The proportion of hydrocarbons, based on the oxygen throughput, is low and is between 1 and 5% by weight.
- the use of the changeover valve according to the invention is not restricted to this type of nozzle, but rather can be used for each inlet nozzle in the converter area for switching over oxygen-containing media to fuels and / or pneumatically conveyable goods.
- the switching valve can e.g. B. in connection with the so-called called ring slot nozzle can be used according to German Patent 2,438,142.
- a preferred application of the switching valve according to the invention is to use certain double tube nozzles, e.g. B. two out of a total of ten, which are installed in the converter floor of an oxygen blow-through converter, for a short time with oxygen, then for a longer period of time, for example 8 minutes, with a suspension of powdered, carbon-containing fuels and a carrier gas and then against freshness, for example 5 min to supply oxygen again.
- a suspension of powdered, carbon-containing fuels and a carrier gas and then against freshness, for example 5 min to supply oxygen again.
- carbonaceous fuels coke, brown coal coke, graphite, coal of various qualities and mixtures thereof have been found in the finely divided state of proven up to about 1 mm grain size.
- the changeover valves have proven to be extremely reliable, for example, the valves could be used over 100,000 batches in the described mode of operation without interference.
- Pneumatically or electrically controllable valves for medium switching are common and are widely used.
- the known valves for reversing require an additional line for the control medium.
- difficulties arise because of the relatively high ambient temperature of up to 300 ° C. and, moreover, due to the need to supply a further control line. These lines must be brought to the converter via a rotating union in the converter pivot.
- the oxygen pressure in the valve acts on a movable valve body, which closes the fuel opening cross-section to the changeover valve in a gas-tight manner. In this position of the movable valve body, only oxygen can reach the nozzle channel through the oxygen opening cross section.
- the oxygen opening cross-section is dimensioned such that it acts as a throttle element and reduces the oxygen admission pressure to the oxygen nozzle pressure. This reduction in pressure, for example from 20 bar upstream pressure to 4 bar nozzle pressure, also determines the cross-section of the oxygen opening and the amount of oxygen flow.
- the oxygen opening cross-section is fixed at the changeover valve. However, this setting can be changed relatively easily according to the desired pressure conditions.
- the changeover valve switches over with the help of the movable valve body.
- the oxygen opening cross section is closed gas-tight and the fuel opening cross section is released.
- the pressure difference between the oxygen pressure, e.g. B. 2o bar, and the oxygen pressure reduction, in which the switching process is triggered, is via a spring in the valve by a value between 0.5 to 10 bar, preferably 2 bar, above the oxygen blowing pressure of the nozzle, for example 4th bar, fixed in the changeover valve and is consequently, for example, 6 bar.
- This triggering of the switching process by means of a pressure difference above the oxygen blowing pressure of the nozzle which can be selected within the specified limits of 0.5 to 10 bar has the advantage that, with slow pressure reduction in the oxygen pre-pressure line, no intermediate position or fluttering of the movable valve body occurs, in which both oxygen and Fuel can get into the nozzle channel at the same time.
- the oxygen supply line is preferably connected to a valve chamber which has a boundary wall which permits a change in length of the valve chamber under oxygen gas pressure, the displaceable end of the valve chamber is connected to a double-acting valve body which monitors the fuel opening cross section on the one hand and the oxygen opening cross section on the other hand, and the valve body is so preloaded that the oxygen opening cross section is closed.
- the preloading of the valve body can be effected by a spring or by means having the same effect, such as a pneumatic pre-pressure.
- the valve body is preferably arranged coaxially in the fuel supply line.
- the boundary wall is preferably formed by a bellows.
- the parts of the device through which oxygen flows are preferably sealed gas-tight against the parts through which fuel flows.
- a throttle element is preferably provided, which determines the cross section of the oxygen opening.
- the device according to the invention is now based on egg ner exemplary embodiment explained with reference to the drawing.
- the figure shows a longitudinal section through an embodiment of the changeover valve according to the invention.
- the changeover valve comprises a stationary housing 1 (shown hatched), with an oxygen feed line 3, in which the oxygen pressure prevails when oxygen is supplied to the nozzle tube 4.
- the movable valve body 5 In the position of the movable valve body 5 (shown hatched) there is no oxygen pressure, and the fuel opening cross section 6 is released, so that the fuel, for example a carbon / nitrogen suspension, can pass from the fuel line 7 to the nozzle line 4.
- the conveying gas serves as a conveying gas for the pulverized carbon, e.g. B. coke, nitrogen or inert gas, e.g. B. Argon.
- the conveying gas has a pressure of about 3 bar without a load and a pressure of about 12 bar with a full load of 17 kg of carbon per Nm 3 .
- the movable valve body 5 moves in the direction of the fuel supply line 7 and closes the fuel opening cross section 6 by the sealing means 8 in cooperation with the contact surface 9.
- the oxygen opening cross section 1 0 is released and oxygen flows into the nozzle tube 4.
- the oxygen opening cross section 1o can correspond through different bore diameters 1o in the perforated disk of the throttle element 11 be set accordingly.
- the movable valve body 5 moves back into the position shown and releases the fuel opening cross section 6 .
- the pressure difference for triggering the switching process is set in the described embodiment by the spring force of the spring 13.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Furnace Charging Or Discharging (AREA)
- Manufacture And Refinement Of Metals (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT80104793T ATE3564T1 (de) | 1979-08-24 | 1980-08-13 | Verfahren und vorrichtung zum einleiten feinkoerniger, kohlenstoffhaltiger brennstoffe in eine eisenschmelze. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2934333 | 1979-08-24 | ||
DE19792934333 DE2934333A1 (de) | 1979-08-24 | 1979-08-24 | Verfahren zum einleiten gemahlener, kohlenstoffhaltiger brennstoffe in eine eisenschmelze |
DE19792949801 DE2949801C2 (de) | 1979-12-11 | 1979-12-11 | Umschaltventil für die Versorgung einer Düse an einem Strahlerzeugungskonverter mit Sauerstoff oder Brennstoff |
DE2949801 | 1979-12-11 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP0024637A1 true EP0024637A1 (fr) | 1981-03-11 |
EP0024637B1 EP0024637B1 (fr) | 1983-05-25 |
EP0024637B2 EP0024637B2 (fr) | 1990-12-27 |
Family
ID=25780711
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP80104793A Expired - Lifetime EP0024637B2 (fr) | 1979-08-24 | 1980-08-13 | Procédé de mise en oeuvre d'une soupape de commutation de l'alimentation d'une tuyère d'un convertisseur pour la fabrication de l'acier |
Country Status (7)
Country | Link |
---|---|
US (2) | US4330326A (fr) |
EP (1) | EP0024637B2 (fr) |
CS (1) | CS219289B2 (fr) |
DD (1) | DD152809A5 (fr) |
DE (1) | DE3063501D1 (fr) |
PL (1) | PL126621B1 (fr) |
RO (1) | RO81346B (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0079507A1 (fr) * | 1981-11-04 | 1983-05-25 | Klöckner Stahlforschung GmbH | Valve pour l'alimentation d'un fluide |
WO1998008984A1 (fr) * | 1996-08-27 | 1998-03-05 | 'holderbank' Financiere Glarus Ag | Procede et installation de retraitement de dechets |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4693274A (en) * | 1984-05-09 | 1987-09-15 | Instituto Mexicano De Investigaciones Siderurgicas | Device for the selective injection of an oxidizing gas or a carrier gas with or without carbonaceous material to a liquid metal bath |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2316768A1 (de) * | 1973-04-04 | 1974-10-17 | Krupp Gmbh | Verfahren zum frischen von metallen, insbesondere roheisen und vorrichtung zur durchfuehrung des verfahrens |
FR2292771A1 (fr) * | 1974-11-28 | 1976-06-25 | Creusot Loire | Methode d'injection d'une poudre apportant du carbone dans un bain metallique |
DE2520883A1 (de) * | 1975-05-10 | 1976-11-18 | Maximilianshuette Eisenwerk | Verfahren und vorrichtung zur kontinuierlichen vergasung von kohle in einem eisenbadreaktor |
DE2723857A1 (de) * | 1976-05-28 | 1977-12-08 | British Steel Corp | Verfahren und vorrichtung zur stahlherstellung |
FR2378867A2 (fr) * | 1977-02-01 | 1978-08-25 | Creusot Loire | Procede et dispositif de soufflage, par des jets d'impulsions differentes, pour le traitement des metaux liquides |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2805147A (en) * | 1952-10-02 | 1957-09-03 | Tiroler Roehren & Metallwerk | Process and apparatus for introducing fine-grained additions below the surface of metal melts |
US2806781A (en) * | 1955-01-20 | 1957-09-17 | Air Reduction | Method and apparatus for conveying finely-divided material |
DE1916945C3 (de) * | 1969-04-02 | 1980-04-17 | Eisenwerk-Gesellschaft Maximilianshuette Mbh, 8458 Sulzbach-Rosenberg | Anwendung des Mantelgas-Verfahrens zum Frischen von Roheisen zu Stahl |
US3997334A (en) * | 1972-04-28 | 1976-12-14 | Centre De Recherches Metallurgiques-Centrum Voor Research In De Metallurgie | Introduction of a liquid into a receptacle such as a converter |
US3809381A (en) * | 1972-07-10 | 1974-05-07 | Steel Corp | Lime oxygen-natural gas distribution system |
DE2326754C3 (de) * | 1973-05-25 | 1978-04-20 | Eisenwerk-Gesellschaft Maximilianshuette Mbh, 8458 Sulzbach-Rosenberg | Vorrichtung zum gesteuerten Zuführen eines Frischgases und eines fluiden Schutzmediums |
US3955966A (en) * | 1974-03-06 | 1976-05-11 | August Thyssen-Hutte Ag | Method for dispensing a fluidizable solid from a pressure vessel |
US4045213A (en) * | 1974-11-28 | 1977-08-30 | Creusot-Loire | Method of injecting a powder containing carbon into a metal bath |
US4264059A (en) * | 1980-03-12 | 1981-04-28 | Victor Benatar | Condition responsive control means for use in discharging powdered reagent into a pool of molten metal |
US4277279A (en) * | 1980-03-24 | 1981-07-07 | Jones & Laughlin Steel Corporation | Method and apparatus for dispensing a fluidized stream of particulate material |
-
1980
- 1980-08-11 US US06/177,162 patent/US4330326A/en not_active Expired - Lifetime
- 1980-08-13 EP EP80104793A patent/EP0024637B2/fr not_active Expired - Lifetime
- 1980-08-13 DE DE8080104793T patent/DE3063501D1/de not_active Expired
- 1980-08-19 RO RO101999A patent/RO81346B/ro unknown
- 1980-08-21 CS CS805737A patent/CS219289B2/cs unknown
- 1980-08-22 DD DD80223462A patent/DD152809A5/de unknown
- 1980-08-22 PL PL1980226364A patent/PL126621B1/pl unknown
-
1981
- 1981-07-21 US US06/285,672 patent/US4407490A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2316768A1 (de) * | 1973-04-04 | 1974-10-17 | Krupp Gmbh | Verfahren zum frischen von metallen, insbesondere roheisen und vorrichtung zur durchfuehrung des verfahrens |
FR2292771A1 (fr) * | 1974-11-28 | 1976-06-25 | Creusot Loire | Methode d'injection d'une poudre apportant du carbone dans un bain metallique |
DE2520883A1 (de) * | 1975-05-10 | 1976-11-18 | Maximilianshuette Eisenwerk | Verfahren und vorrichtung zur kontinuierlichen vergasung von kohle in einem eisenbadreaktor |
DE2723857A1 (de) * | 1976-05-28 | 1977-12-08 | British Steel Corp | Verfahren und vorrichtung zur stahlherstellung |
FR2378867A2 (fr) * | 1977-02-01 | 1978-08-25 | Creusot Loire | Procede et dispositif de soufflage, par des jets d'impulsions differentes, pour le traitement des metaux liquides |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0079507A1 (fr) * | 1981-11-04 | 1983-05-25 | Klöckner Stahlforschung GmbH | Valve pour l'alimentation d'un fluide |
WO1998008984A1 (fr) * | 1996-08-27 | 1998-03-05 | 'holderbank' Financiere Glarus Ag | Procede et installation de retraitement de dechets |
US6186081B1 (en) | 1996-08-27 | 2001-02-13 | “HolderBank”Financiere Glarus AG | Process and apparatus for treating waste and sewage sludge |
Also Published As
Publication number | Publication date |
---|---|
PL226364A1 (fr) | 1981-08-07 |
US4407490A (en) | 1983-10-04 |
EP0024637B2 (fr) | 1990-12-27 |
PL126621B1 (en) | 1983-08-31 |
RO81346B (ro) | 1983-04-30 |
US4330326A (en) | 1982-05-18 |
DD152809A5 (de) | 1981-12-09 |
DE3063501D1 (en) | 1983-07-07 |
RO81346A (fr) | 1983-04-29 |
CS219289B2 (en) | 1983-03-25 |
EP0024637B1 (fr) | 1983-05-25 |
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