EP0000880B1 - Procédé pour préparer des carbonates aromatiques - Google Patents
Procédé pour préparer des carbonates aromatiques Download PDFInfo
- Publication number
- EP0000880B1 EP0000880B1 EP78100571A EP78100571A EP0000880B1 EP 0000880 B1 EP0000880 B1 EP 0000880B1 EP 78100571 A EP78100571 A EP 78100571A EP 78100571 A EP78100571 A EP 78100571A EP 0000880 B1 EP0000880 B1 EP 0000880B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- methanol
- dimethyl carbonate
- transesterification
- azeotrope
- acid esters
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C68/00—Preparation of esters of carbonic or haloformic acids
- C07C68/06—Preparation of esters of carbonic or haloformic acids from organic carbonates
Definitions
- the invention relates to a process for the preparation of aromatic carbonic acid esters from dimethyl carbonate and phenols by transesterification.
- transesterification of aliphatic carbonic acid esters with phenols in the presence of strong bases or of alkali compounds is known according to DBP 971 790, 1 020 184, 1 026 958 and 1 031 512.
- Transesterification processes catalyzed in this way have the disadvantage of not being very selective, since considerable amounts of carbon dioxide are released in a side reaction.
- DE-OS 2 528 412 describes a corresponding transesterification process for the preparation of aromatic carbonic acid esters in the presence of Lewis acids, i.e. Transition metal halides, or the corresponding acyloxy, alkoxy or aryloxy compounds described as catalysts.
- Lewis acids i.e. Transition metal halides
- acyloxy, alkoxy or aryloxy compounds described as catalysts.
- a complex cleaning and separation operation must be carried out to obtain pure dimethyl carbonate (USP 3803201, DBP 2450856 and DE-OS 2 607 003), since in the known production processes of dimethyl carbonate (USP 2 642 858 and DE -OS 2 615 665) an approximately 30% by weight azeotrope with methanol is obtained.
- dimethyl carbonate is thus transesterified with phenols to give the corresponding aromatic carbonates, transesterification catalysts being present.
- Example 9 is carried out in the presence of n-hexane and an azeotrope of hexane, dimethyl carbonate and methyl alcohol is distilled off from the mixture of dimethyl carbonate, phenol, hexane and methyl alcohol. The consequence of this is that hexane and dimethyl carbonate have to be supplied continuously. In other words, with the methyl alcohol to be removed from the reaction, hexane and dimethyl carbonate are also separated, which is actually undesirable.
- the task was therefore to find a transesterification process which allows the use of this azeotrope or another mixture of dimethyl carbonate and methanol.
- concentration of dimethyl carbonate in methanol is in the range from 95 to 10% by weight.
- the technically important 30% by weight azeotrope is preferred.
- the invention therefore relates to a process for the preparation of aromatic carbonic acid esters by transesterification of dimethyl carbonate with phenols with the elimination of methanol in the presence of transesterification catalysts, which is characterized in that mixtures of dimethyl carbonate / methanol and methanol-immiscible azeotrope formers for methanol are used for the transesterification.
- Azeotropic agents suitable according to the invention are preferably saturated aliphatic hydrocarbons with C 5 C 8 and with boiling points of 40-130 ° C, such as pentane, hexane, heptane, octane and isooctane, and also technical gasoline fractions which predominantly contain the hydrocarbons mentioned, such as petroleum ether, ligroin and Light petrol, as well as mixtures of the hydrocarbons mentioned.
- the azeotroping agents are expediently used at least in an amount which is sufficient to distill over both the mixture introduced with the dimethyl carbonate / methano) mixture and the methanol formed during the transesterification.
- the amount of azeotroping agent to be added can be found in the known tables (e.g. in Handbook of Chemistry and Physics, 51st Edit. (1970), the Rubber Comp., Cleveland / Ohio) with the information about the respective azeotrope compositions or can be determined by simple preliminary tests. An excess of azeotrope does not harm, it can only be kept as low as possible in the interest of an economic energy balance.
- the process according to the invention succeeds in separating the azeotrope formed from the methanol formed during the transesterification reaction and one of the hydrocarbons mentioned, although these hydrocarbons are also known to form azeotropic-boiling mixtures with dimethyl carbonate.
- the process of the invention achieves practically the same yields as in the known process without the dimethyl carbonate used having to be isolated before the transesterification reaction.
- Suitable phenols are preferably compounds of the general formula (I) in which X is hydrogen, an alkyl radical with C, -C 3 , a halogen atom, preferably chlorine, or a nitro group and n is 1 or 2, phenol, o, m, p-cresol, o, m, p are particularly preferred -Chlorphenol, o, m, p-ethylphenol, o, m, p-propylphenol, o, m, p-nitrophenol, 2e-dimethylphenol, 2,4-dimethylphenol or 3,4-dimethylphenol used.
- X is hydrogen, an alkyl radical with C, -C 3 , a halogen atom, preferably chlorine, or a nitro group and n is 1 or 2
- phenol, o, m, p-cresol, o, m, p are particularly preferred -Chlorphenol, o, m, p-ethylphenol
- bisphenols such as dihydroxydiarylalkanes with C 1 -C 4 in the alkyl radical, such as bisphenol A, can also be used.
- the known transesterification catalysts can be used as catalysts. These are preferably alkali compounds such as lithium, sodium, potassium hydroxides, alcoholates, phenolates, carboxylates and carbonates. Preferably also be organotin compounds such as trimethyltin acetate, Triäthylzinnbenzoat, tributyltin acetate, triphenyltin acetate, dibutyltin acetate, dibutyltin dilaurate, dioctyltin dilaurate, Dibutylzinnadipinat, Methoxytributylzinn, Methoxytriphenylzinn, Phenoxytriäthylzinn, Dimethyldibutylzinn, Dimethylzinnglykolat, Diäthoxydibutylzinn, Diphenoxydibutylzinn, Dimethoxydiphenylzinn, Triäthylzinnhydroxid, triphenyltin hydroxide, Hexa
- the catalysts are used in concentrations of about 0.001-20% by weight, based on the total reaction amount.
- the weight ratio of dimethyl carbonate: phenol can vary within wide limits and can be between about 1:99 and 99: 1, preferably 1: 9 and 9: 1. It depends on this ratio whether arylphenyl carbonate or diaryl carbonate predominates in the final product.
- the methylaryl carbonate formed in addition to diaryl carbonate can be separated off without difficulty by distillation and either reacted with fresh phenol or, after the diaryl carbonate has been separated off, recycled for further reaction.
- the reaction temperatures are preferably in the range from 50 to 250 ° C., particularly preferably from 100 to 200 ° C. It is advantageous to work at a pressure of 1 Torr to 20 Atms., Preferably 1-5 Atms.
- the preferred procedure is to bring the transesterification mixture to the desired reaction temperature in a longer column, to separate the methanol to the extent that it is released in the reaction mixture together with the azeotrope, if appropriate with the aid of an inert gas stream, and to dimethyl carbonate with the azeotrope in the Measurements of how poor the reaction material on both substances are to be fed to the lower part of the column.
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2736063 | 1977-08-10 | ||
DE19772736063 DE2736063A1 (de) | 1977-08-10 | 1977-08-10 | Verfahren zur herstellung aromatischer kohlensaeureester |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0000880A1 EP0000880A1 (fr) | 1979-03-07 |
EP0000880B1 true EP0000880B1 (fr) | 1981-01-14 |
Family
ID=6016077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP78100571A Expired EP0000880B1 (fr) | 1977-08-10 | 1978-08-02 | Procédé pour préparer des carbonates aromatiques |
Country Status (5)
Country | Link |
---|---|
US (1) | US4252737A (fr) |
EP (1) | EP0000880B1 (fr) |
JP (1) | JPS5448732A (fr) |
DE (2) | DE2736063A1 (fr) |
IT (1) | IT7850655A0 (fr) |
Families Citing this family (38)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5625138A (en) * | 1979-08-09 | 1981-03-10 | Nisso Yuka Kogyo Kk | Preparation of aromatic carbonate |
US4431838A (en) * | 1981-02-09 | 1984-02-14 | National Distillers And Chemical Corporation | Extractive distillation of alcohol-ester mixtures and transesterification |
US4533504A (en) * | 1982-01-08 | 1985-08-06 | General Electric Company | Process for the preparation of diaryl carbonates |
US4410464A (en) * | 1982-03-15 | 1983-10-18 | General Electric Company | Diaryl carbonate process |
DE3324917A1 (de) * | 1983-07-09 | 1985-01-17 | Basf Ag, 6700 Ludwigshafen | Verfahren zur herstellung von ss-n-aziridino-probionsaeureestern |
US4661609A (en) * | 1986-07-31 | 1987-04-28 | Texaco Inc. | Process for cosynthesis of ethylene glycol and dimethyl carbonate |
EP0461274B1 (fr) * | 1989-12-28 | 1994-06-15 | Asahi Kasei Kogyo Kabushiki Kaisha | Procede de production en continu de carbonate aromatique |
US5241098A (en) * | 1990-11-16 | 1993-08-31 | Hoechst Celanese Corporation | Method for preparing a salt of 4-hydroxystyrene and for preparing 4-tertiary-butoxycarbonyloxystyrene therefrom |
DE4036594A1 (de) * | 1990-11-16 | 1992-05-21 | Bayer Ag | Verfahren zur herstellung von aromatischen kohlensaeurediestern |
DE4141954A1 (de) * | 1991-12-19 | 1993-06-24 | Bayer Ag | Verfahren zum spalten von polycarbonaten |
US6093842A (en) * | 1998-09-25 | 2000-07-25 | General Electric Company | Process for continuous production of carbonate esters |
US7919644B2 (en) | 2004-06-17 | 2011-04-05 | Asahi Kasei Chemicals Corporation | Process for producing an aromatic carbonate |
US20070260095A1 (en) * | 2004-06-25 | 2007-11-08 | Shinsuke Fukuoka | Process for the Industrial Production of Aromatic Carbonate |
BRPI0512524A (pt) * | 2004-06-25 | 2008-03-11 | Asahi Kasei Chemicals Corp | processo para a produção de um carbonato aromático, processo para a produção industrial do mesmo, carbonato aromático, e, coluna de destilação contìnua de múltiplos estágios |
JP4224510B2 (ja) | 2004-07-13 | 2009-02-18 | 旭化成ケミカルズ株式会社 | 芳香族カーボネート類の工業的製造法 |
CN100543006C (zh) * | 2004-07-14 | 2009-09-23 | 旭化成化学株式会社 | 芳香族碳酸酯类的工业制备方法 |
US7812189B2 (en) | 2004-08-25 | 2010-10-12 | Asahi Kasei Chemicals Corporation | Industrial process for production of high-purity diphenyl carbonate |
US20070260083A1 (en) * | 2004-09-02 | 2007-11-08 | Shinsuke Fukuoka | Industrial Process for Production of High-Purity Diphenyl Carbonate |
WO2006025478A1 (fr) * | 2004-09-03 | 2006-03-09 | Asahi Kasei Chemicals Corporation | Procédé de fabrication de carbonate de diaryle de grande pureté à échelle commerciale |
BRPI0514888B1 (pt) | 2004-09-17 | 2015-06-09 | Asahi Kasei Chemicals Corp | Processo industrial para a separação de um álcool subproduzido em um caso de produção em massa contínua de um carbonato aromático em uma escala industrial |
KR100871306B1 (ko) * | 2004-09-21 | 2008-12-01 | 아사히 가세이 케미칼즈 가부시키가이샤 | 부생 알코올류를 공업적으로 분리하는 방법 |
EA010579B1 (ru) * | 2004-09-27 | 2008-10-30 | Асахи Касеи Кемикалз Корпорейшн | Промышленный способ получения ароматического карбоната |
EA010425B1 (ru) | 2004-10-14 | 2008-08-29 | Асахи Касеи Кемикалз Корпорейшн | Способ получения диарилкарбоната высокой чистоты |
TWI321561B (en) * | 2004-12-21 | 2010-03-11 | Asahi Kasei Chemicals Corp | Method for producing aromatic carbonate |
JP4195717B2 (ja) | 2004-12-24 | 2008-12-10 | 旭化成ケミカルズ株式会社 | 芳香族カーボネートの製造方法 |
JP5030788B2 (ja) * | 2005-11-30 | 2012-09-19 | 旭化成ケミカルズ株式会社 | 高品質芳香族ポリカーボネートの工業的製造方法 |
WO2007069463A1 (fr) * | 2005-12-12 | 2007-06-21 | Asahi Kasei Chemicals Corporation | Procede de production industrielle de polycarbonate aromatique de haute qualite |
KR20080069697A (ko) * | 2005-12-19 | 2008-07-28 | 아사히 가세이 케미칼즈 가부시키가이샤 | 고순도 디페닐카르보네이트를 공업적 규모로 제조하는 방법 |
EP1995233A3 (fr) | 2007-05-25 | 2010-06-02 | Bayer MaterialScience AG | Procédé de fabrication de carbonates de diaryle ou d'arylalkyle à partir de carbonates de dialkyle |
DE102007044033A1 (de) | 2007-09-14 | 2009-03-19 | Bayer Materialscience Ag | Verfahren zur Herstellung von Diaryl- oder Alkylarylcarbonaten aus Dialkylcarbonaten |
DE102007055266A1 (de) | 2007-11-20 | 2009-05-28 | Bayer Materialscience Ag | Verfahren zur Reinigung von Diarylcarbonaten |
DE102008029514A1 (de) | 2008-06-21 | 2009-12-24 | Bayer Materialscience Ag | Verfahren zur Herstellung von Diarylcarbonaten aus Dialkylcarbonaten |
DE102009016853A1 (de) | 2009-04-08 | 2010-10-14 | Bayer Materialscience Ag | Verfahren zur Herstellung von Diaryl- oder Alkylarylcarbonaten aus Dialkylcarbonaten |
DE102009053370A1 (de) | 2009-11-14 | 2011-05-19 | Bayer Materialscience Ag | Verfahren zur Reinigung von Dialkylcarbonaten |
DE102010042937A1 (de) | 2010-10-08 | 2012-04-12 | Bayer Materialscience Aktiengesellschaft | Verfahren zur Herstellung von Diarylcarbonaten aus Dialkylcarbonaten |
EP2650278A1 (fr) | 2012-04-11 | 2013-10-16 | Bayer MaterialScience AG | Procédé de fabrication de diarylcarbonates à partir de dialkylcarbonates |
EP2711353B1 (fr) | 2012-09-20 | 2018-10-31 | SABIC Global Technologies B.V. | Procédé pour la fabrication en continu de carbonate d'alkyle aryle et de carbonate de diaryle par recompression de vapeur |
WO2014095776A1 (fr) | 2012-12-18 | 2014-06-26 | Bayer Materialscience Ag | Procédé de production de diarylcarbonate |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2406561A (en) * | 1943-12-27 | 1946-08-27 | Nasa | Azeotropic distillation of methanol from admixture with acrylic esters |
US3011954A (en) * | 1958-10-13 | 1961-12-05 | Borden Co | Separation of methanol and methyl acetate |
CH400107A (de) * | 1961-10-11 | 1965-10-15 | Lonza Ag | Verfahren zur Gewinnung von Methanol durch Verseifung von Methylacetat |
FR1490688A (fr) * | 1966-06-22 | 1967-08-04 | Melle Usines Sa | Procédé pour séparer les constituants de mélanges azéotropiques de méthanol et d'ester aliphatique inférieur |
AR204957A1 (es) * | 1974-06-25 | 1976-03-19 | Snam Progetti | Procedimiento para la preparacion de carbonatos aromatico |
IT1025961B (it) * | 1974-11-25 | 1978-08-30 | Snam Progetti | Processo per la preparazione di carbonati aromatici |
-
1977
- 1977-08-10 DE DE19772736063 patent/DE2736063A1/de not_active Withdrawn
-
1978
- 1978-08-02 DE DE7878100571T patent/DE2860326D1/de not_active Expired
- 1978-08-02 EP EP78100571A patent/EP0000880B1/fr not_active Expired
- 1978-08-08 IT IT7850655A patent/IT7850655A0/it unknown
- 1978-08-09 JP JP9628178A patent/JPS5448732A/ja active Pending
-
1980
- 1980-01-10 US US06/110,942 patent/US4252737A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPS5448732A (en) | 1979-04-17 |
EP0000880A1 (fr) | 1979-03-07 |
DE2736063A1 (de) | 1979-02-22 |
IT7850655A0 (it) | 1978-08-08 |
DE2860326D1 (en) | 1981-03-12 |
US4252737A (en) | 1981-02-24 |
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