DK2459362T3 - Fremgangsmåde til fremstilling af en kerne med integrerede forbindende fibre til paneler af kompositmateriale, panel tilvejebragt derved, samt apparatur - Google Patents

Fremgangsmåde til fremstilling af en kerne med integrerede forbindende fibre til paneler af kompositmateriale, panel tilvejebragt derved, samt apparatur Download PDF

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Publication number
DK2459362T3
DK2459362T3 DK10752888.7T DK10752888T DK2459362T3 DK 2459362 T3 DK2459362 T3 DK 2459362T3 DK 10752888 T DK10752888 T DK 10752888T DK 2459362 T3 DK2459362 T3 DK 2459362T3
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Denmark
Prior art keywords
core
connecting fibers
station
fibers
fibres
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DK10752888.7T
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English (en)
Inventor
Thierry Klethi
Frédéric Pinan
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Saertex France
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Publication of DK2459362T3 publication Critical patent/DK2459362T3/da

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/16Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H18/00Needling machines
    • D04H18/02Needling machines with needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/72Density
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/12Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing
    • Y10T156/1304Means making hole or aperture in part to be laminated
    • Y10T156/1309Means making hole or aperture in part to be laminated and securing separate part over hole or aperture
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix

Claims (14)

1. Fremgangsmåde til fremstilling af en kerne (11) med integrerede forbindende fibre (12), til fremstilling af kompositpaneler, kendetegnet ved, at den omfatter udførelse af følgende trin: tilvejebringelse af en blok (10) af letvægtsmateriale, anbringelse af forbindende fibre (12) i overskud på i det mindste én overflade (18, 20) af blokken (10), at bringe nogle af disse forbindende fibre (12) til at trænge ind i kernen, fjernelse af de ubrugte overskydende forbindende fibre (12).
2. Fremgangsmåde til fremstilling af en kerne (11) med forbindende fibre (12) i overensstemmelse med krav 1, kendetegnet ved, at nålestansning anvendes til at bringe de forbindende fibre (12) til at trænge ind i blokken (10).
3. Fremgangsmåde til fremstilling af en kerne (11) med forbindende fibre (12) i overensstemmelse med ethvert af de foregående krav, kendetegnet ved, at indtrængningen af de forbindende fibre (12) går helt igennem, således at hver forbindende fiber (12) er tilgængelig på begge sider af kernen.
4. Fremgangsmåde til fremstilling af en kerne (11) med forbindende fibre (12) i overensstemmelse med ethvert af de foregående krav, kendetegnet ved, at de forbindende fibre (12) er af forskellige typer.
5. Fremgangsmåde til fremstilling af en kerne (11) med forbindende fibre (12) i overensstemmelse med ethvert af kravene 1 til 4, kendetegnet ved, at de forbindende fibre (12) er dele af tråde, som omfatter bundter af omspundne filamenter.
6. Fremgangsmåde til fremstilling af en kerne (11) med forbindende fibre (12) i overensstemmelse med ethvert af kravene 1 til 5, kendetegnet ved, at de forbindende fibre (12) indføres med en hældning i forhold til overfladerne på blokken (10) af letvægtsmateriale.
7. Kerne (11) tilvejebragt ved implementering af fremgangsmåden i overensstemmelse med ethvert af de foregående krav, kendetegnet ved, at den kun omfatter én blok (10) af letvægtsmateriale og forbindende fibre (12), som er trængt ind i blokken, idet i det mindste nogle af fibrene, som er trængt ind, stikker ud på i det mindste en overflade af blokken (10).
8. Kerne (11) i overensstemmelse med krav 7, kendetegnet ved, at densiteten af de forbindende fibre (12) pr. overfladeenhed er kontrolleret.
9. Kerne (11) i overensstemmelse med krav 7 eller 8, kendetegnet ved, at fordelingsgeometrien for de forbindende fibre (12) pr. overfladeenhed er kontrolleret.
10. Panel (22) af kompositmateriale, omfattende en kerne (11), fremstillet ved anvendelse af en kerne i overensstemmelse med ethvert af kravene 7 til 9, kendetegnet ved, at den omfatter i det mindste overfladefibre (24), som er indlejrede i en harpiksmatrix, fastgjort til den nævnte kerne (11), idet harpiksen også er trængt ind i de forbindende fibre (12).
11. Panel (22) i overensstemmelse med krav 10, kendetegnet ved, at enderne af de forbindende fibre (12) er indlejrede i harpiksmatrixen sammen med overfladefibrene (24).
12. Panel (22) i overensstemmelse med krav 10 eller 11, kendetegnet ved, at de forbindende fibre (12) er skråtstillede i forhold til kernens plan.
13. Apparatur til fremstilling af en kerne i overensstemmelse med ethvert af kravene 10, 11 eller 12, kendetegnet ved, at det omfatter: en station (26) til at tilføre blokke (10) af letvægtsmateriale, en station (28) til at anbringe forbindende fibre på hver kerne, en nålestansningsstation (30), en station (32) til vinklet orientering af stationen (26) til at tilføre blokke i forhold til nålestansestationen, en station (36) til at afgive kernerne (11) med integrerede forbindende fibre.
14. Apparatur til fremstilling af en kerne i overensstemmelse med krav 13, kendetegnet ved, at det omfatter: en station (26) til at tilføre blokke (10) af letvægtsmateriale, en station (28) til at anbringe forbindende fibre på hver kerne, en nålestansestation (30), en station (32) til vinklet orientering af stationen til at tilføre blokke i forhold til nålestansestationen, en station (34) til at eliminere de ikke-nålestansede fibre, en station (36) til at afgive kernerne (11), som er tilvejebragt, med integrerede forbindende fibre.
DK10752888.7T 2009-07-28 2010-07-28 Fremgangsmåde til fremstilling af en kerne med integrerede forbindende fibre til paneler af kompositmateriale, panel tilvejebragt derved, samt apparatur DK2459362T3 (da)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0955260A FR2948693B1 (fr) 2009-07-28 2009-07-28 Procede de realisation d'une ame avec fibres de pontage integrees pour panneaux en materiaux composites, panneau obtenu et dispositif
PCT/FR2010/051601 WO2011015770A2 (fr) 2009-07-28 2010-07-28 Procede de realisation d'une ame avec fibres de pontage integrees pour panneaux en materiaux composites, panneau obtenu et dispositif

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DK2459362T3 true DK2459362T3 (da) 2015-07-13

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Country Status (22)

Country Link
US (1) US8914954B2 (da)
EP (1) EP2459362B1 (da)
JP (1) JP6008193B2 (da)
KR (1) KR101725296B1 (da)
CN (1) CN102497972B (da)
AU (1) AU2010280570B2 (da)
BR (1) BR112012001951A2 (da)
CA (1) CA2768870C (da)
DK (1) DK2459362T3 (da)
ES (1) ES2541837T3 (da)
FR (1) FR2948693B1 (da)
HR (1) HRP20150748T1 (da)
HU (1) HUE025043T2 (da)
MA (1) MA33443B1 (da)
MX (1) MX2012001184A (da)
PL (1) PL2459362T3 (da)
PT (1) PT2459362E (da)
RU (1) RU2543885C2 (da)
SI (1) SI2459362T1 (da)
TN (1) TN2012000041A1 (da)
WO (1) WO2011015770A2 (da)
ZA (1) ZA201200610B (da)

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Publication number Publication date
WO2011015770A2 (fr) 2011-02-10
CN102497972A (zh) 2012-06-13
FR2948693A1 (fr) 2011-02-04
AU2010280570A1 (en) 2012-03-08
US8914954B2 (en) 2014-12-23
MX2012001184A (es) 2012-06-01
WO2011015770A3 (fr) 2011-03-31
RU2012106930A (ru) 2013-09-10
US20120121885A1 (en) 2012-05-17
KR20120052372A (ko) 2012-05-23
PT2459362E (pt) 2015-08-26
PL2459362T3 (pl) 2015-11-30
RU2543885C2 (ru) 2015-03-10
FR2948693B1 (fr) 2014-01-17
EP2459362B1 (fr) 2015-04-08
HUE025043T2 (en) 2016-01-28
AU2010280570B2 (en) 2016-11-03
HRP20150748T1 (hr) 2015-09-25
CA2768870A1 (fr) 2011-02-10
KR101725296B1 (ko) 2017-04-10
MA33443B1 (fr) 2012-07-03
JP2013500181A (ja) 2013-01-07
EP2459362A2 (fr) 2012-06-06
SI2459362T1 (sl) 2015-10-30
BR112012001951A2 (pt) 2016-03-15
ES2541837T3 (es) 2015-07-27
ZA201200610B (en) 2012-10-31
JP6008193B2 (ja) 2016-10-19
CN102497972B (zh) 2016-04-20
CA2768870C (fr) 2017-09-12
TN2012000041A1 (fr) 2013-09-19

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