DE69622307D1 - Abgasreinigungsfilter und Verfahren zu dessen Herstellung - Google Patents

Abgasreinigungsfilter und Verfahren zu dessen Herstellung

Info

Publication number
DE69622307D1
DE69622307D1 DE69622307T DE69622307T DE69622307D1 DE 69622307 D1 DE69622307 D1 DE 69622307D1 DE 69622307 T DE69622307 T DE 69622307T DE 69622307 T DE69622307 T DE 69622307T DE 69622307 D1 DE69622307 D1 DE 69622307D1
Authority
DE
Germany
Prior art keywords
production
emission control
control filter
filter
emission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE69622307T
Other languages
English (en)
Other versions
DE69622307T2 (de
Inventor
Toshiharu Kondo
Keiji Ito
Terutaka Kageyama
Takashi Obata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Application granted granted Critical
Publication of DE69622307D1 publication Critical patent/DE69622307D1/de
Publication of DE69622307T2 publication Critical patent/DE69622307T2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068Other inorganic materials, e.g. ceramics
    • B01D39/2072Other inorganic materials, e.g. ceramics the material being particulate or granular
    • B01D39/2075Other inorganic materials, e.g. ceramics the material being particulate or granular sintered or bonded by inorganic agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
    • B01D53/944Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0219Coating the coating containing organic compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/0615Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances the burned-out substance being a monolitic element having approximately the same dimensions as the final article, e.g. a porous polyurethane sheet or a prepreg obtained by bonding together resin particles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
    • C04B38/0635Compounding ingredients
    • C04B38/0645Burnable, meltable, sublimable materials
    • C04B38/067Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/4582Porous coatings, e.g. coating containing porous fillers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2803Construction of catalytic reactors characterised by structure, by material or by manufacturing of catalyst support
    • F01N3/2825Ceramics
    • F01N3/2828Ceramic multi-channel monoliths, e.g. honeycombs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • B01D2239/0478Surface coating material on a layer of the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10Filtering material manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12Special parameters characterising the filtering material
    • B01D2239/1208Porosity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/12Special parameters characterising the filtering material
    • B01D2239/1216Pore size
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biomedical Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Toxicology (AREA)
  • Filtering Materials (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)
DE69622307T 1995-04-05 1996-04-04 Abgasreinigungsfilter und Verfahren zu dessen Herstellung Expired - Lifetime DE69622307T2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP10696895 1995-04-05
JP04815196A JP3750178B2 (ja) 1995-04-05 1996-02-08 排ガス浄化用フィルタ及びその製造方法

Publications (2)

Publication Number Publication Date
DE69622307D1 true DE69622307D1 (de) 2002-08-22
DE69622307T2 DE69622307T2 (de) 2003-03-20

Family

ID=26388380

Family Applications (1)

Application Number Title Priority Date Filing Date
DE69622307T Expired - Lifetime DE69622307T2 (de) 1995-04-05 1996-04-04 Abgasreinigungsfilter und Verfahren zu dessen Herstellung

Country Status (3)

Country Link
EP (1) EP0736503B1 (de)
JP (1) JP3750178B2 (de)
DE (1) DE69622307T2 (de)

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JP3387290B2 (ja) * 1995-10-02 2003-03-17 トヨタ自動車株式会社 排ガス浄化用フィルター
JP3446558B2 (ja) * 1996-10-03 2003-09-16 株式会社豊田中央研究所 排気ガス浄化用フィルタ
AU4897299A (en) * 1998-07-07 2000-01-24 Silentor Notox A/S Diesel exhaust gas filter
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GB9919013D0 (en) 1999-08-13 1999-10-13 Johnson Matthey Plc Reactor
JP5468717B2 (ja) * 2000-06-01 2014-04-09 コーニング インコーポレイテッド コージェライト体
JP2002054422A (ja) * 2000-08-08 2002-02-20 Ngk Insulators Ltd セラミック製フィルター及びその製造方法
JP3925225B2 (ja) * 2001-03-28 2007-06-06 株式会社デンソー 排ガス浄化フィルタ及びその製造方法
JP3727550B2 (ja) * 2001-05-30 2005-12-14 株式会社デンソー 排ガス浄化フィルタ及びその製造方法
JP3997825B2 (ja) * 2001-06-28 2007-10-24 株式会社デンソー セラミックフィルタおよび触媒付セラミックフィルタ
JP4007058B2 (ja) * 2001-08-06 2007-11-14 株式会社デンソー 排ガス浄化フィルタ
JP4373067B2 (ja) * 2002-10-10 2009-11-25 日本碍子株式会社 ハニカム構造体及びその製造方法並びに当該ハニカム構造体を用いた排ガス浄化システム
KR20040037724A (ko) * 2002-10-30 2004-05-07 현대자동차주식회사 배기가스 정화 기능을 갖는 매연 여과장치
JP3829792B2 (ja) * 2002-10-30 2006-10-04 トヨタ自動車株式会社 排ガス浄化触媒用担体の製造方法
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DE102004051376A1 (de) * 2004-09-13 2006-03-30 Matthias Mangold Herstellungsverfahren für ein Abgasreinigungsmittel und Abgasreinigungsmittel
JP2006110485A (ja) * 2004-10-15 2006-04-27 Johnson Matthey Japan Inc 排気ガス触媒およびそれを用いた排気ガス処理装置
JP4161957B2 (ja) * 2004-10-21 2008-10-08 トヨタ自動車株式会社 排気浄化触媒および排気浄化触媒の製造方法
AT501463B8 (de) * 2005-05-04 2007-02-15 Pankl Emission Control Systems Hybridvorrichtung zum entfernen von russpartikeln aus dieselabgasen
CN100386150C (zh) * 2005-08-17 2008-05-07 云南菲尔特环保科技有限公司 一种陶瓷催化剂载体、微粒捕集器和微粒捕集装置及其制备方法
JP5376805B2 (ja) * 2005-11-04 2013-12-25 日本碍子株式会社 ハニカム構造体及びハニカム触媒体
JP5073303B2 (ja) * 2006-03-24 2012-11-14 日本碍子株式会社 触媒コンバータ及び触媒コンバータの製造方法
JP2007289926A (ja) * 2006-03-31 2007-11-08 Ngk Insulators Ltd ハニカム構造体及びハニカム触媒体
JP2007275704A (ja) * 2006-04-03 2007-10-25 Johnson Matthey Japan Inc 排気ガス触媒およびそれを用いた排気ガス処理装置
JP2007296514A (ja) 2006-04-07 2007-11-15 Ngk Insulators Ltd 触媒体とその製造方法
JP2008168278A (ja) * 2006-12-15 2008-07-24 Nissan Motor Co Ltd 排ガス浄化用触媒及びその製造方法
US8158195B2 (en) * 2007-02-09 2012-04-17 Nissan Motor Co., Ltd. Catalytic converter and manufacturing method thereof
JP5616059B2 (ja) * 2007-04-27 2014-10-29 日本碍子株式会社 ハニカムフィルタ
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DE102007048313B4 (de) * 2007-10-09 2011-07-28 Süd-Chemie AG, 80333 Beschichtung von Substraten unter Gewährleistung einer hohen Porosität bei gleichzeitig hoher Abriebbeständigkeit der Beschichtung
WO2009133857A1 (ja) * 2008-04-28 2009-11-05 住友大阪セメント株式会社 排ガス浄化フィルタ
DE202008009047U1 (de) * 2008-07-04 2008-09-25 Kba-Metalprint Gmbh Nanopartikel-beschichteter Wabenkörper
KR101028548B1 (ko) * 2008-09-05 2011-04-11 기아자동차주식회사 배기가스 정화장치
JP5208897B2 (ja) * 2008-10-09 2013-06-12 日本碍子株式会社 ハニカムフィルタ
JP2010194430A (ja) 2009-02-24 2010-09-09 Toyota Central R&D Labs Inc 触媒付パティキュレートフィルタ
US8512657B2 (en) 2009-02-26 2013-08-20 Johnson Matthey Public Limited Company Method and system using a filter for treating exhaust gas having particulate matter
GB0903262D0 (en) * 2009-02-26 2009-04-08 Johnson Matthey Plc Filter
JP5524179B2 (ja) * 2009-03-26 2014-06-18 日本碍子株式会社 ハニカムフィルタ及びハニカムフィルタの製造方法
EP2415510B1 (de) * 2009-03-31 2015-07-22 NGK Insulators, Ltd. Wabenfilter und verfahren zu seiner herstellung
WO2010113585A1 (ja) * 2009-03-31 2010-10-07 日本碍子株式会社 ハニカムフィルタ及びその製造方法
WO2010138438A2 (en) 2009-05-29 2010-12-02 Corning Incorporated Particulate filter with low soot loaded coating
JP5338603B2 (ja) * 2009-09-30 2013-11-13 住友大阪セメント株式会社 多孔質膜形成用塗料及び多孔質膜
US20120186206A1 (en) * 2009-09-30 2012-07-26 Honda Motor Co., Ltd. Exhaust gas purifying filter
JP5726414B2 (ja) * 2009-11-18 2015-06-03 日本碍子株式会社 触媒担持フィルタ、及び排ガス浄化システム
JP2011177704A (ja) 2010-02-08 2011-09-15 Denso Corp 排ガス浄化フィルタ及びその製造方法
GB201100595D0 (en) 2010-06-02 2011-03-02 Johnson Matthey Plc Filtration improvements
JP5597084B2 (ja) * 2010-09-30 2014-10-01 日本碍子株式会社 ハニカム構造体の製造方法
FR2972766B1 (fr) * 2011-03-17 2015-08-07 Rhodia Operations Procede de fonctionnement d'un moteur alimente par un carburant contenant un catalyseur de regeneration d'un filtre a particules
FR2972943B1 (fr) * 2011-03-25 2014-11-28 3Dceram Procede de fabrication d'un support de catalyseur
US9346043B2 (en) 2012-03-06 2016-05-24 Ngk Insulators, Ltd. Honeycomb structure and honeycomb catalyst
JP5864329B2 (ja) 2012-03-28 2016-02-17 日本碍子株式会社 ハニカム構造体
JP5931214B2 (ja) * 2013-09-11 2016-06-08 三井金属鉱業株式会社 排ガス浄化触媒
CN108043397B (zh) * 2017-11-16 2020-10-13 四川大学 具有多孔结构的整体式车用尾气净化催化剂及其制备方法
KR102562689B1 (ko) 2019-03-01 2023-08-03 미츠비시 파워 가부시키가이샤 탈초 촉매

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Also Published As

Publication number Publication date
DE69622307T2 (de) 2003-03-20
JPH08332329A (ja) 1996-12-17
EP0736503B1 (de) 2002-07-17
EP0736503A1 (de) 1996-10-09
JP3750178B2 (ja) 2006-03-01

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