DE112011101876T5 - Struktur eines aus faserverstärktem Verbundmaterial hergestellten Bauteils und Herstellungsverfahren für das Bauteil - Google Patents

Struktur eines aus faserverstärktem Verbundmaterial hergestellten Bauteils und Herstellungsverfahren für das Bauteil Download PDF

Info

Publication number
DE112011101876T5
DE112011101876T5 DE112011101876T DE112011101876T DE112011101876T5 DE 112011101876 T5 DE112011101876 T5 DE 112011101876T5 DE 112011101876 T DE112011101876 T DE 112011101876T DE 112011101876 T DE112011101876 T DE 112011101876T DE 112011101876 T5 DE112011101876 T5 DE 112011101876T5
Authority
DE
Germany
Prior art keywords
thermoplastic resin
injection molding
component
fiber
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE112011101876T
Other languages
German (de)
English (en)
Inventor
Katahira Natsuhiko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Publication of DE112011101876T5 publication Critical patent/DE112011101876T5/de
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03—Injection moulding apparatus
    • B29C45/04—Injection moulding apparatus using movable moulds or mould halves
    • B29C45/06—Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction
    • B29C45/062—Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction carrying mould halves co-operating with fixed mould halves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14786—Fibrous material or fibre containing material, e.g. fibre mats or fibre reinforced material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16—Making multilayered or multicoloured articles
    • B29C45/1615—The materials being injected at different moulding stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/246—Moulding high reactive monomers or prepolymers, e.g. by reaction injection moulding [RIM], liquid injection moulding [LIM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
DE112011101876T 2010-06-03 2011-06-01 Struktur eines aus faserverstärktem Verbundmaterial hergestellten Bauteils und Herstellungsverfahren für das Bauteil Withdrawn DE112011101876T5 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010-127815 2010-06-03
JP2010127815A JP5146699B2 (ja) 2010-06-03 2010-06-03 繊維強化複合材製の部品の構造
PCT/IB2011/001204 WO2011151710A2 (fr) 2010-06-03 2011-06-01 Structure d'un composant constitué d'un matériau composite renforcé de fibres et procédé de production dudit composant

Publications (1)

Publication Number Publication Date
DE112011101876T5 true DE112011101876T5 (de) 2013-05-16

Family

ID=44629423

Family Applications (1)

Application Number Title Priority Date Filing Date
DE112011101876T Withdrawn DE112011101876T5 (de) 2010-06-03 2011-06-01 Struktur eines aus faserverstärktem Verbundmaterial hergestellten Bauteils und Herstellungsverfahren für das Bauteil

Country Status (5)

Country Link
US (1) US20130078439A1 (fr)
JP (1) JP5146699B2 (fr)
CN (1) CN102917864B (fr)
DE (1) DE112011101876T5 (fr)
WO (1) WO2011151710A2 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013216032A1 (de) * 2013-08-13 2015-02-19 Bayerische Motoren Werke Aktiengesellschaft Bauteil aus faserverstärktem Kunststoff und Verfahren zum Ausrichten von Bauteilen aus faserverstärktem Kunststoff
DE102014004157A1 (de) * 2014-03-17 2015-09-17 Technische Universität Dresden Verfahren zur Herstellung von Lasteinleitungs-Flanschen an faserverstärkten Hohlprofilen mit thermoplastischer Matrix
DE102017218720A1 (de) * 2017-10-19 2019-04-25 Volkswagen Aktiengesellschaft Funktionalisierung von Profilen mittels thermoplastischem Injektions- oder Gussverfahren

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2997035B1 (fr) * 2012-10-23 2016-07-01 Arkema France Procede de fabrication d'une piece composite thermoplastique, par injection-compression-moulage sous vide, dispositif de mise en œuvre et piece ainsi obtenue
US9469058B2 (en) 2012-11-15 2016-10-18 Johnson Controls Technology Company Seat structure and method for the production thereof
US9387626B2 (en) 2013-03-07 2016-07-12 Johns Manville Fiber reinforced composites made with coupling-activator treated fibers and activator containing reactive resin
US20140263403A1 (en) * 2013-03-15 2014-09-18 Nordson Corporation Liquid Dispensing Syringe
US9776191B2 (en) 2013-09-25 2017-10-03 Hermann Schwelling Method and device for shredding sheet-shaped material
JP6201658B2 (ja) * 2013-11-08 2017-09-27 富士通株式会社 筐体部品及びその製造方法
KR101616634B1 (ko) * 2014-09-24 2016-04-29 (주)엘지하우시스 시트백 프레임, 이의 제조방법 및 차량용 시트백
JP6064974B2 (ja) * 2014-10-24 2017-01-25 トヨタ自動車株式会社 部材の接続方法
CN107107415A (zh) * 2014-10-24 2017-08-29 东洋机械金属株式会社 立式注塑成型机及使用立式注塑成型机的复合成型体的成型方法
JP6107787B2 (ja) * 2014-10-29 2017-04-05 トヨタ自動車株式会社 繊維強化樹脂成形部材の製造方法と部材の接続方法
DE102015204494A1 (de) * 2015-03-12 2016-09-15 Hyundai Motor Company Hybrid-Seitenschweller für ein Kraftfahrzeug und Herstellungsverfahren desselben
JP6522456B2 (ja) * 2015-07-29 2019-05-29 東芝機械株式会社 複合材料成形品の成形方法および装置
JP6821539B2 (ja) * 2017-10-20 2021-01-27 株式会社日本製鋼所 複合強化繊維樹脂成形品の成形方法
KR102085651B1 (ko) * 2018-03-08 2020-03-06 현대자동차 주식회사 비정형 보강재 인서트 사출성형 장치
AU2019317217B2 (en) * 2018-08-08 2021-11-11 Fast Build Systems Pty Ltd Preform, composite structure and panel, and methods of forming same
WO2020072412A1 (fr) * 2018-10-03 2020-04-09 Zephyros, Inc. Structure composite
CN109353030B (zh) * 2018-11-06 2020-11-13 航天特种材料及工艺技术研究所 一种用于制造复合材料框架结构的模压成型装置、复合材料框架结构及其制造方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0423515A (ja) 1990-05-18 1992-01-27 Hitachi Ltd 積分方式ｄ／ａ変換器
JPH10138354A (ja) 1996-11-08 1998-05-26 Yamaha Corp 炭素繊維強化樹脂成形物とその製造方法

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2253048B2 (de) * 1971-11-01 1980-09-18 Allied Chemical Corp., Morristown, N.J. (V.St.A.) Thermoplastischer Formling und Verfahren zu dessen Herstellung
US4312917A (en) * 1979-09-13 1982-01-26 Hawley Ronald C Fiber-reinforced compound composite structure and method of manufacturing same
JPS6020769A (ja) 1983-07-13 1985-02-02 Sony Corp Ｄｃ−ｄｃコンバ−タ
JP3304135B2 (ja) * 1991-10-19 2002-07-22 住友ゴム工業株式会社 繊維強化樹脂製品の製造方法
US5424017A (en) * 1993-04-12 1995-06-13 Hinduja; Murli L. Method for forming fiber-reinforced articles
JP2987052B2 (ja) * 1994-05-02 1999-12-06 住友ゴム工業株式会社 繊維強化構造材料
ATE366177T1 (de) * 1994-08-01 2007-07-15 Schwartz Gmbh Verfahren zur herstellung von formteilen mittels polymerisation von lactamen in formen
US5609433A (en) * 1995-08-01 1997-03-11 Maclean-Fogg Company Ball joint link and method of producing same
JP3774959B2 (ja) * 1996-11-06 2006-05-17 東レ株式会社 成形材料およびその製造方法
JPH11129284A (ja) * 1997-10-30 1999-05-18 Mitsubishi Eng Plast Corp ポリアミド樹脂製一体成形品
JPH11179756A (ja) * 1997-12-22 1999-07-06 Toray Ind Inc 自動車用エンジン冷却水系部品およびその製造方法
US20050156352A1 (en) * 2002-06-21 2005-07-21 Krauss-Maffei Kunststofftechnik Gmbh Method of and apparatus for injection molding multicomponent fiber-reinforced molded parts
JP2004052791A (ja) * 2002-07-16 2004-02-19 Hitachi Unisia Automotive Ltd 回転型動力伝達部材とその製造方法
DE102004062511A1 (de) * 2004-12-24 2006-07-13 Bayer Materialscience Ag Verfahren zum Formen und Beschichten eines Substrats
US8003202B2 (en) * 2006-06-16 2011-08-23 E.I. Du Pont De Nemours And Company Semiaromatic polyamide composite article and processes for its preparation
DE102007036660A1 (de) * 2007-08-03 2009-02-05 Kraussmaffei Technologies Gmbh Verfahren und Vorrichtung zur Herstellung eines verstärkten Composite-Produktes
WO2009067413A1 (fr) * 2007-11-19 2009-05-28 E. I. Du Pont De Nemours And Company Utilisation de compositions de polyamide pour fabriquer des articles moulés ayant une meilleure adhérence, articles moulés à partir de celles-ci et procédés d'adhérence de tels matériaux
DE102008047564A1 (de) * 2008-09-16 2010-03-25 Kraussmaffei Technologies Gmbh Verfahren und Vorrichtung zur Herstellung von Kunststoffprodukten mit integrierter Verstärkungsstruktur

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0423515A (ja) 1990-05-18 1992-01-27 Hitachi Ltd 積分方式ｄ／ａ変換器
JPH10138354A (ja) 1996-11-08 1998-05-26 Yamaha Corp 炭素繊維強化樹脂成形物とその製造方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013216032A1 (de) * 2013-08-13 2015-02-19 Bayerische Motoren Werke Aktiengesellschaft Bauteil aus faserverstärktem Kunststoff und Verfahren zum Ausrichten von Bauteilen aus faserverstärktem Kunststoff
WO2015022160A3 (fr) * 2013-08-13 2015-04-30 Bayerische Motoren Werke Aktiengesellschaft Pièce en plastique renforcé par des fibres et procédé d'orientation de pièces en plastique renforcé par des fibres
DE102014004157A1 (de) * 2014-03-17 2015-09-17 Technische Universität Dresden Verfahren zur Herstellung von Lasteinleitungs-Flanschen an faserverstärkten Hohlprofilen mit thermoplastischer Matrix
DE102014004157B4 (de) * 2014-03-17 2015-11-12 Technische Universität Dresden Verfahren zur Herstellung von Lasteinleitungs-Flanschen an faserverstärkten Hohlprofilen mit thermoplastischer Matrix
DE102017218720A1 (de) * 2017-10-19 2019-04-25 Volkswagen Aktiengesellschaft Funktionalisierung von Profilen mittels thermoplastischem Injektions- oder Gussverfahren

Also Published As

Publication number Publication date
JP5146699B2 (ja) 2013-02-20
WO2011151710A2 (fr) 2011-12-08
US20130078439A1 (en) 2013-03-28
CN102917864A (zh) 2013-02-06
WO2011151710A3 (fr) 2012-01-26
CN102917864B (zh) 2014-11-12
JP2011251492A (ja) 2011-12-15

Similar Documents

Publication Publication Date Title
DE112011101876T5 (de) Struktur eines aus faserverstärktem Verbundmaterial hergestellten Bauteils und Herstellungsverfahren für das Bauteil
DE2620816A1 (de) Kunststoff-formkoerper und verfahren zu seiner herstellung
DE3002212C2 (de) Durch Formpressen in der Wärme verarbeitbares Laminat
EP0944472B1 (fr) Piece moulee en plastique avec une structure de construction
DE102016222550B4 (de) Bodenanordnung für ein temperierbares Batteriegehäuse
DE60307326T2 (de) Verbindung zwischen bauteilen
DE102013222923A1 (de) Aufprallbeständiges Strukturbauteil für Kraftfahrzeug und Herstellungsverfahren desselben
DE102010056293B4 (de) Verfahren zum Herstellen eines hohlen Faserverbundbauteils und Formkörper
EP3178634A1 (fr) Procédé de fabrication d'un composant en matériau hybride
EP1985465A1 (fr) Rayon, roue et procédé de fabrication d'un rayon, en particulier pour vélos
EP3541603B1 (fr) Procédé d'impression 3d formant un objet doté d'une solidité augmentée de l'objet fabriqué
DE102013106876A1 (de) Formkern und Verfahren zum Herstellen von faserverstärkten Strukturhohlbauteilen
EP3374167A1 (fr) Procédé de fabrication d'un élément structural de véhicule renforcé par des fibres
DE102012004942A1 (de) Verfahren zum Herstellen eines Vorformlings und eines daraus hergestellten Faserverbundfertigbauteils
DE102014104638A1 (de) Verfahren zum Verbinden von Hohlprofilen
DE102008059872A1 (de) Rückseitiger Träger für einen Stossfänger für ein Fahrzeug und Formgebungsverfahren dafür
DE102018115539A1 (de) Kontinuierliches fasergitter zur verstärkung von polymerverbundstoffen
DE102015118025A1 (de) Verfahren zum Herstellen eines faserverstärkten Harzformteils und Verfahren zum Verbinden von Teilen
DE102019131625A1 (de) Randgestaltung einer flächigen Versteifungsstruktur für ein Bauteil
DE102011113200B4 (de) Verfahren zur Herstellung eines Hohlprofilknotens aus einem Faser-Kunststoff-Verbund für die Verbindung von Hohlprofilbauteilen eines Rahmenelements
WO2014076061A1 (fr) Pièce moulée par injection et outil ainsi que procédé de fabrication
DE102010050969A1 (de) Verfahren zur Herstellung eines FVK-Formteiles
WO2018024667A1 (fr) Procédé pour la fabrication d'une pièce composite à fibres multicouche, tridimensionnelle
DE102006050823B4 (de) Verbundbauteil sowie Verfahren zu dessen Herstellung
DE102018215660A1 (de) Spritzgießwerkzeug zur Herstellung von Spritzgussbauteilen, sowie Verfahren zur Herstellung von Spritzgussbauteilen

Legal Events

Date Code Title Description
R012 Request for examination validly filed
R016 Response to examination communication
R119 Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee