CN218839402U - Efficient bidirectional cleaning device - Google Patents
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Abstract
一种高效双向清扫装置,属于火车敞车散状余料清扫技术领域,本实用新型为了解决利用锥形盘刷旋转对敞车车厢进行清扫,清扫效率不高的问题。包括架体、双向清扫盘、扭力轴和驱动电机;两个扭力轴分别转动设置在架体的左右两端,两个扭力轴与两个驱动电机的输出轴一一对应相连,两个扭力轴下端均设有双向清扫盘;双向清扫盘呈花朵形,其花芯部周向设置有若干花瓣部,花瓣部呈梭形,任意相邻的两个花瓣部之间均设有容料空间,双向清扫盘通过对应的驱动电机带动正转或反转。两个花瓣部之间的容料空间可以增加清扫容料量,提高清扫效率,花瓣部呈梭形更有利于物料顺着双向清扫盘的切线方向,通过离心作用,抛出车箱外侧。
A high-efficiency two-way cleaning device belongs to the technical field of cleaning loose residual materials of train gondola cars. The utility model aims to solve the problem that the cleaning efficiency is not high when the conical disc brush is rotated to clean the gondola car compartment. It includes a frame body, a two-way cleaning disc, a torsion shaft and a drive motor; the two torsion shafts are respectively rotated at the left and right ends of the frame body, and the two torsion shafts are connected to the output shafts of the two drive motors one by one. The lower end is equipped with a two-way cleaning plate; the two-way cleaning plate is in the shape of a flower, and the flower core is provided with several petals in the circumferential direction. The two-way cleaning disc is driven forward or reverse by the corresponding drive motor. The material storage space between the two petals can increase the cleaning capacity and improve the cleaning efficiency. The shuttle shape of the petals is more conducive to the material being thrown out of the car box through centrifugal action along the tangential direction of the two-way cleaning disc.
Description
技术领域technical field
本实用新型属于火车敞车散状余料清扫技术领域,尤其涉及一种高效双向清扫装置。The utility model belongs to the technical field of cleaning loose residual materials of open train cars, and in particular relates to a high-efficiency two-way cleaning device.
背景技术Background technique
货运物流行业在进行着日新月异的变革,但如煤炭等大宗散状物料的长途运输依然主要依靠于铁路运输,铁路运输具有运载能力大,全天候运行等优点。The freight logistics industry is undergoing rapid changes, but the long-distance transportation of bulk bulk materials such as coal still mainly relies on railway transportation, which has the advantages of large carrying capacity and round-the-clock operation.
火车敞车将散状物料运至目的地后,通过翻车机、链斗式卸车机、挖掘机等设备进行卸货,均存在余料无法彻底卸除的问题,余料可达几十至上百公斤,不仅造成了业主的经济损失,还影响火车敞车的下次运输,故需要对车厢内部余料进行清扫。After the bulk materials are transported to the destination by the open train car, they are unloaded by dumpers, chain bucket unloaders, excavators and other equipment. There is a problem that the remaining materials cannot be completely unloaded, and the remaining materials can reach tens to hundreds of kilograms. It not only caused economic loss to the owner, but also affected the next transportation of the gondola train, so it is necessary to clean the remaining materials inside the carriage.
目前用于清扫敞车车厢的装置主要通过电机驱动设置在装置底部的盘刷旋转进行清扫,盘刷呈圆锥形,虽然能够实现对敞车的清扫,但由于其主要依靠刷毛的摩擦力带动余料飞离车厢,清扫效率不高。At present, the device used to clean the open car compartment is mainly driven by a motor to rotate the disc brush installed at the bottom of the device. The disc brush is conical. From the compartment, the cleaning efficiency is not high.
实用新型内容Utility model content
本实用新型的目的是提供一种高效双向清扫装置,以解决利用锥形盘刷旋转对敞车车厢进行清扫,清扫效率不高的问题。本实用新型所采用的技术方案如下:The purpose of the utility model is to provide a high-efficiency two-way cleaning device to solve the problem of low cleaning efficiency when the conical disk brush is rotated to clean the cabin of the gondola car. The technical scheme adopted in the utility model is as follows:
一种高效双向清扫装置,包括架体、双向清扫盘、扭力轴和驱动电机;两个扭力轴分别通过轴承转动设置在架体的左右两端,两个驱动电机分别与架体相连,两个扭力轴的上端与两个驱动电机的输出轴一一对应相连,两个扭力轴的下端与两个双向清扫盘一一对应相连;A high-efficiency two-way cleaning device includes a frame body, a two-way cleaning disc, a torsion shaft and a drive motor; The upper end of the torsion shaft is connected to the output shafts of the two drive motors in one-to-one correspondence, and the lower end of the two torsion shafts is connected to the two two-way cleaning discs in a one-to-one correspondence;
双向清扫盘呈花朵形,其花芯部周向设置有若干花瓣部,花瓣部的下端设有双层的清扫刷毛,花瓣部的外端设有清根刷毛,花瓣部呈梭形,任意相邻的两个花瓣部之间均设有容料空间,双向清扫盘通过对应的驱动电机带动正转或反转。The two-way cleaning disc is in the shape of a flower, and its flower core is provided with several petals in the circumferential direction. The lower end of the petals is provided with double-layer cleaning bristles, and the outer end of the petals is provided with root-cleaning bristles. There is a material storage space between the two adjacent petals, and the two-way cleaning disc is driven by the corresponding drive motor to rotate forward or reverse.
进一步的,架体的底部设有刮板,刮板位于两个双向清扫盘的前侧,清扫时,刮板的左右两端分别与敞车车厢的两侧侧壁抵近配合。Further, a scraper is provided at the bottom of the frame body, and the scraper is located on the front side of the two two-way cleaning discs. When cleaning, the left and right ends of the scraper are closely matched with the side walls on both sides of the gondola compartment.
进一步的,架体包括上横梁、竖梁和下横梁,两个竖梁的顶端分别与上横梁左右两端相连,下横梁的左右两端分别与两个竖梁的下端相连,驱动电机设置在下横梁上,扭力轴贯穿下横梁与双向清扫盘相连。Further, the frame body includes an upper beam, a vertical beam and a lower beam, the tops of the two vertical beams are respectively connected with the left and right ends of the upper beam, and the left and right ends of the lower beam are respectively connected with the lower ends of the two vertical beams, and the driving motor is arranged on the lower On the beam, the torsion axis runs through the lower beam and connects with the two-way cleaning disc.
进一步的,驱动电机通过电机座与下横梁相连。Further, the driving motor is connected with the lower beam through the motor base.
进一步的,下横梁的前后两端分别设有限位支臂,下横梁后端的限位支臂凸出于双向清扫盘,下横梁前端的限位支臂凸出于刮板的前端面。Further, the front and rear ends of the lower crossbeam are respectively provided with limit support arms, the limit support arms at the rear end of the lower cross beam protrude from the two-way cleaning disc, and the limit support arms at the front end of the lower cross beam protrude from the front end of the scraper.
进一步的,两个竖梁的外侧分别设有车厢壁清扫滚轮,车厢壁清扫滚轮包括滚轮架和滚筒,所述滚轮架与对应的竖梁相连,所述滚筒转动设置在所述滚轮架上,所述滚筒的外周设有滚轮刷毛。Further, the outer sides of the two vertical beams are provided with carriage wall cleaning rollers respectively, and the carriage wall cleaning rollers include a roller frame and a roller, the roller frame is connected with the corresponding vertical beam, and the roller is rotatably arranged on the roller frame, The outer periphery of the cylinder is provided with roller bristles.
进一步的,上横梁的左右两端均上下排列设置有两组导向提升机构,导向提升机构包括升降架和转动设置在升降架上的导向轮,升降架与清扫机的提升装置相连,导向轮沿清扫机的导轨上下滚动。Further, the left and right ends of the upper beam are arranged up and down with two groups of guiding and lifting mechanisms. The guiding and lifting mechanisms include a lifting frame and a guide wheel that is rotatably arranged on the lifting frame. The lifting frame is connected with the lifting device of the cleaning machine. The guide rail of the sweeper rolls up and down.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
1、本装置为火车敞车清扫机的清扫装置,与火车敞车清扫机的提升机构相连,用于实施对火车敞车内部的余料清扫,双向清扫盘呈花朵形,其花芯部周向设置有若干花瓣部,花瓣部呈梭形,任意相邻的两个花瓣部之间均设有容料空间,两个花瓣部之间的容料空间可以增加清扫容料量,提高清扫效率,花瓣部呈梭形更有利于物料顺着双向清扫盘的切线方向,通过离心作用,抛出车箱外侧。1. This device is the cleaning device of the train open car cleaning machine, which is connected with the lifting mechanism of the train open car cleaning machine, and is used to clean the remaining materials inside the train open car. The two-way cleaning disc is in the shape of a flower, and the flower core is circumferentially arranged There are several petals, the petals are shuttle-shaped, and there is a material storage space between any two adjacent petals. The material storage space between the two petals can increase the cleaning capacity and improve cleaning efficiency. The shuttle shape is more conducive to materials being thrown out of the car box along the tangential direction of the two-way cleaning disc through centrifugal action.
2、本装置通过火车敞车清扫机的行走装置沿敞车向后移动,刮板通过螺栓固定在架体上,具有为清扫物料引流的作用,还能够避免物料后抛。2. This device moves backward along the open car through the walking device of the train open car cleaning machine. The scraper is fixed on the frame body by bolts, which has the function of draining the cleaning materials and can also avoid throwing the materials backward.
3、双向清扫盘通过对应的驱动电机带动正转或反转,实现清扫盘的双向转动,较之单转向清扫会将部分物料清扫到一侧死角,清扫更彻底干净。3. The two-way cleaning disc is driven forward or reverse by the corresponding drive motor to realize the two-way rotation of the cleaning disc. Compared with the single-turn cleaning, it will sweep some materials to one side of the dead corner, and the cleaning is more thorough and clean.
附图说明Description of drawings
图1是本实用新型的轴测图;Fig. 1 is an axonometric view of the utility model;
图2是本实用新型的主视图;Fig. 2 is the front view of the utility model;
图3是本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图4是本实用新型的左视图;Fig. 4 is a left view of the utility model;
图5是扭力轴部分的局部装配示意图;Fig. 5 is a partial assembly schematic diagram of the torsion shaft;
图6是双向清扫盘的轴测图;Fig. 6 is an axonometric view of a two-way cleaning disc;
图7是双向清扫盘的俯视图;Figure 7 is a top view of the bidirectional cleaning disc;
图8是花瓣部的仰视图。Fig. 8 is a bottom view of the petal part.
图中:1-架体、11-上横梁、12-竖梁、13-下横梁、14-限位支臂、2-导向提升机构、21-升降架、22-导向轮、3-车厢壁清扫滚轮、4-双向清扫盘、41-花芯部、42-花瓣部、43-清根刷毛、44-清扫刷毛、5-刮板、6-驱动电机、61-电机座、7-扭力轴。In the figure: 1-frame body, 11-upper beam, 12-vertical beam, 13-lower beam, 14-limiting support arm, 2-guiding lifting mechanism, 21-lifting frame, 22-guiding wheel, 3-carriage wall Cleaning roller, 4-two-way cleaning disc, 41-flower core, 42-petal, 43-cleaning bristles, 44-cleaning bristles, 5-scraper, 6-drive motor, 61-motor seat, 7-torsion shaft .
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本实用新型。但是应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below through specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention.
本实用新型所提到的连接分为固定连接和可拆卸连接,所述固定连接即为不可拆卸连接包括但不限于折边连接、铆钉连接、粘结连接和焊接连接等常规固定连接方式,所述可拆卸连接包括但不限于螺栓连接、卡扣连接、销钉连接和铰链连接等常规拆卸方式,未明确限定具体连接方式时,默认可在现有连接方式中找到至少一种连接方式实现该功能,本领域技术人员可根据需要自行选择。例如:固定连接选择焊接连接,可拆卸连接选择螺栓连接。The connection mentioned in the utility model is divided into fixed connection and detachable connection. The fixed connection is a non-detachable connection including but not limited to conventional fixed connection methods such as hemming connection, rivet connection, adhesive connection and welding connection. The above-mentioned detachable connections include but are not limited to conventional detachment methods such as bolt connection, snap connection, pin connection and hinge connection. If the specific connection method is not clearly defined, at least one connection method can be found in the existing connection methods by default to realize this function. , those skilled in the art can choose according to their needs. For example: Welded connections are selected for fixed connections, and bolted connections are selected for detachable connections.
以下将结合附图,对本实用新型作进一步详细说明,以下实施例是对本实用新型的解释,而本实用新型并不局限于以下实施例。The utility model will be described in further detail below in conjunction with the accompanying drawings. The following examples are explanations of the utility model, but the utility model is not limited to the following examples.
实施例:如图1-8所示,一种高效双向清扫装置,包括架体1、双向清扫盘4、扭力轴7和驱动电机6;两个扭力轴7分别通过轴承转动设置在架体1的左右两端,两个驱动电机6分别与架体1相连,两个扭力轴7的上端与两个驱动电机6的输出轴一一对应相连,两个扭力轴7的下端与两个双向清扫盘4一一对应相连;Embodiment: As shown in Figures 1-8, a high-efficiency two-way cleaning device includes a frame body 1, a two-
双向清扫盘4呈花朵形,其花芯部41周向设置有若干花瓣部42,花瓣部42的下端设有双层的清扫刷毛44,花瓣部42的外端设有清根刷毛43,花瓣部42呈梭形,任意相邻的两个花瓣部42之间均设有容料空间,双向清扫盘4通过对应的驱动电机6带动正转或反转。The two-
架体1的底部设有刮板5,刮板5位于两个双向清扫盘4的前侧,清扫时,刮板5的左右两端分别与敞车车厢的两侧侧壁抵近配合。The bottom of frame body 1 is provided with
架体1包括上横梁11、竖梁12和下横梁13,两个竖梁12的顶端分别与上横梁11左右两端相连,下横梁13的左右两端分别与两个竖梁12的下端相连,驱动电机6设置在下横梁13上,扭力轴7贯穿下横梁13与双向清扫盘4相连。The frame body 1 includes an
驱动电机6通过电机座61与下横梁13相连。The
下横梁13的前后两端分别设有限位支臂14,下横梁13后端的限位支臂14凸出于双向清扫盘4,下横梁13前端的限位支臂14凸出于刮板5的前端面。The front and rear ends of the
两个竖梁12的外侧分别设有车厢壁清扫滚轮3,车厢壁清扫滚轮3包括滚轮架和滚筒,所述滚轮架与对应的竖梁12相连,所述滚筒转动设置在所述滚轮架上,所述滚筒的外周设有滚轮刷毛。The outer sides of the two
上横梁11的左右两端均上下排列设置有两组导向提升机构2,导向提升机构2包括升降架21和转动设置在升降架21上的导向轮22,升降架21与清扫机的提升装置相连,导向轮22沿清扫机的导轨上下滚动。The left and right ends of the
本装置为火车敞车清扫机的清扫装置,与火车敞车清扫机的提升机构相连,用于实施对火车敞车内部的余料清扫,双向清扫盘4呈花朵形,其花芯部41周向设置有若干花瓣部42,花瓣部42呈梭形,任意相邻的两个花瓣部42之间均设有容料空间,两个花瓣部42之间的容料空间可以增加清扫容料量,提高清扫效率,花瓣部42呈梭形更有利于物料顺着双向清扫盘的切线方向,通过离心作用,抛出车箱外侧。This device is the cleaning device of the train open car cleaning machine, which is connected with the lifting mechanism of the train open car cleaning machine, and is used to clean the remaining materials inside the train open car. The two-
本装置通过火车敞车清扫机的行走装置沿敞车向后移动,刮板5通过螺栓固定在架体1上,具有为清扫物料引流的作用,还能够避免物料后抛。The device moves backward along the gondola car through the walking device of the train gondola cleaning machine. The
双向清扫盘4通过对应的驱动电机6带动正转或反转,实现清扫盘的双向转动,较之单转向清扫会将部分物料清扫到一侧死角,清扫更彻底干净。The two-
以上实施例只是对本专利的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本专利的精神实质,都在本专利的保护范围内。The above embodiments are only exemplary illustrations of this patent, and do not limit its protection scope. Those skilled in the art can also make partial changes to it, as long as they do not exceed the spirit and essence of this patent, they are all within the protection scope of this patent.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116605679A (en) * | 2023-04-14 | 2023-08-18 | 国能徐州发电有限公司 | Cleaning device and spiral car unloader |
| CN119680973A (en) * | 2024-12-16 | 2025-03-25 | 鑫三利集装箱服务有限公司 | A container intelligent cleaning system and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116605679A (en) * | 2023-04-14 | 2023-08-18 | 国能徐州发电有限公司 | Cleaning device and spiral car unloader |
| CN119680973A (en) * | 2024-12-16 | 2025-03-25 | 鑫三利集装箱服务有限公司 | A container intelligent cleaning system and method |
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Denomination of utility model: An efficient bidirectional cleaning device Effective date of registration: 20231215 Granted publication date: 20230411 Pledgee: Harbin Kechuang Financing Guarantee Co.,Ltd. Pledgor: HARBIN HETAI ELECTRIC POWER EQUIPMENT Co.,Ltd. Registration number: Y2023230000105 |
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Address after: 150060 Heilongjiang Province, Harbin City, Hainan Industrial New City, Yinlian West Road No. 88 Patentee after: Harbin and Tai Heavy Equipment Co., Ltd. Country or region after: China Address before: 150060 Heilongjiang Province, Harbin City, Hainan Industrial New City, Yinlian West Road No. 88 Patentee before: HARBIN HETAI ELECTRIC POWER EQUIPMENT Co.,Ltd. Country or region before: China |
