CN215665945U - Edible mushroom frame stacking machine - Google Patents

Abstract

The utility model discloses an edible mushroom frame stacking machine which comprises a tray detaching device, a stacking device and a conveying device, wherein the tray detaching device comprises a support frame erected above the conveying device, a jacking mechanism driven by a lifting air bag is fixed at the bottom in the support frame, and a plurality of horizontally arranged supporting fork mechanisms are arranged on two symmetrical side surfaces of the upper end of the support frame; the stacking device comprises a stacking table, a lifting mechanism is arranged on one side of the stacking table, a fungus frame clamping assembly is mounted on the lifting end of the lifting mechanism, a conveying mechanism is mounted on one side of the stacking table, one end of the conveying mechanism is connected with a curve conveyor, and a push rod is mounted at the upper end of the conveying mechanism; the conveying device comprises a first conveying frame and a second conveying frame which are driven by a motor. The edible mushroom frame stacking machine is reasonable in structural layout, reduces manufacturing cost, saves occupied space of equipment and ensures operation stability.

Description

Edible mushroom frame stacking machine

The technical field is as follows:

the utility model relates to the technical field of edible fungus production lines, in particular to an edible fungus frame stacking machine.

Background art:

with the continuous deepening of the industrialization degree, the mechanized operation becomes a great trend of social development, and the existing edible fungus production line also adopts the mechanized operation mostly. The edible fungus frame passes through the conveyer belt and transmits specific position, snatchs the edible fungus frame on the conveyer belt by the manipulator and carries out the pile up neatly, but the transportation of tray still needs the manual work to load and unload and pile up neatly, and workman intensity of labour is big, and is inefficient, often can not follow up the needs of automatic continuous type production. Meanwhile, the manipulator grabs the edible fungus frames on the conveying belt to be stacked, the edible fungus frames are easy to drop or damage objects due to the grabbing mode, the general structure of the manipulator is complex, the requirement on the operation level of workers in the operation process is high, and the cost of equipment is also high.

The utility model has the following contents:

the utility model provides an edible mushroom frame stacking machine, which solves the problems of complex operation, low automation degree and high equipment cost in the prior art.

The technical solution of the utility model is as follows: the edible mushroom frame stacking machine comprises a tray detaching device, a stacking device and a conveying device, wherein the tray detaching device comprises a support frame erected above the conveying device, a jacking mechanism driven by a lifting air bag is fixed at the bottom in the support frame, and a plurality of horizontally arranged supporting fork mechanisms are arranged on two symmetrical side surfaces of the upper end of the support frame;

the stacking device comprises a stacking platform erected above the middle section of the conveying device, a lifting mechanism is arranged on one side of the stacking platform, a fungus frame clamping assembly is mounted at the lifting end of the lifting mechanism, a conveying mechanism is mounted on one side, close to the lifting mechanism, of the stacking platform, one end of the conveying mechanism is connected with a curve conveyor, a push rod driven by an air cylinder is mounted at the upper end of the conveying mechanism, and the pushing direction of the push rod is horizontally vertical to the conveying direction of the conveying mechanism;

the conveying device comprises a first conveying frame and a second conveying frame which are connected in a straight line, and chain transmission mechanisms driven by motors are arranged on the first conveying frame and the second conveying frame.

Preferably, the jacking mechanism is of a scissor fork structure, and the lower end of the lifting air bag is fixed at the bottom in the jacking mechanism.

Preferably, the fork supporting mechanism comprises a short rail fixed horizontally, a sliding cover mounted on the short rail in a sliding manner, and a pushing cylinder driving the sliding cover to slide, and the sliding directions of the two groups of symmetrical sliding covers are opposite.

Preferably, hoist mechanism is including mount, crane, counter weight frame and lifting motor, chain wheel set is installed at the mount top, chain wheel set is connected in the drive of lifting motor, the meshing of chain wheel set has the lifting chain, lifting chain one end is fixed with the crane, and the other end is fixed with the counter weight frame.

Preferably, a first vertical guide rail group and a second vertical guide rail group are fixed on two sides of the fixing frame, a sliding block group in sliding connection with the first vertical guide rail group is fixed on the lifting frame, pulley blocks in sliding connection with the second vertical guide rail group are fixed on two sides of the counterweight frame, and buffering limiting columns are fixed on the upper end and the lower end of the first vertical guide rail group.

Preferably, be fixed with horizontal guide group on the crane, be equipped with motor drive's hold-in range between the horizontal guide group, the hold-in range is installed on the crane through two synchronous pulley, sliding connection has L type support frame on the horizontal guide group, hold-in range two expansion ends respectively with L type support frame both ends fixed connection, terminal surface mounting fungus frame centre gripping subassembly under the L type support frame.

Preferably, the fungus frame clamping assembly comprises two symmetrically-arranged horizontal guide rails fixed on the lower end face of the lifting end of the lifting mechanism, two groups of hook-shaped grabbing plate groups are slidably mounted on the horizontal guide rails through sliding blocks, and the two groups of hook-shaped grabbing plate groups are connected with driving cylinders.

Preferably, the conveying mechanism comprises a plurality of driving rollers erected on the stacking platform, and the plurality of driving rollers are connected with a driving motor through chains and gears.

The utility model has the beneficial effects that: the edible mushroom frame stacking machine is compact in structure, adopts a continuous integrated operation structure of tray detaching, stacking and conveying, improves the automation degree and simultaneously ensures the operation stability; the equipment is reasonable in layout, the conveying device is inserted into the tray detaching device and the stacking device, and the lifting mechanism is positioned above one side of the stacking device, so that the occupied space of the equipment is saved; the lifting air bag is adopted to replace a hydraulic cylinder in a traditional jacking structure, so that the problem that the growth environment of the edible fungi is influenced by oil leakage of the hydraulic cylinder is solved while the manufacturing cost is reduced.

Description of the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the disk dismounting device 1 of the present invention;

fig. 3 is a schematic structural view of the palletizing device 2 and the conveying device 3 in the utility model;

FIG. 4 is a schematic view of the lifting mechanism 4 and the mushroom frame holding member 5 according to the present invention.

In the figure: 1. disassembling the disk device; 1-1, a support frame; 1-2, lifting the air bag; 1-3, a jacking mechanism; 1-4, a fork supporting mechanism; 1-41, short rail; 1-42, a sliding cover; 1-43, a pushing cylinder; 2. a palletizing device; 2-1, a stacking table; 2-2, a conveying mechanism; 2-21, a driving roller; 2-3, a push rod; 3. a conveying device; 3-1, a first conveying frame; 3-2, a second conveying frame; 3-3, a chain transmission mechanism; 4. a lifting mechanism; 4-1, fixing frames; 4-11, a first vertical guide rail group; 4-12, a second vertical guide rail set; 4-13, buffer limit column; 4-2, a lifting frame; 4-21, horizontal guide rail group; 4-22, synchronous belt; 4-23, synchronous pulley; 4-24, an L-shaped support frame; 4-3, a counterweight frame; 4-4, lifting the motor; 4-5, a sprocket set; 4-6, lifting the chain; 5. a fungus frame clamping assembly; 5-1, horizontal guide rail; 5-2, hook type grabbing plate.

The specific implementation mode is as follows:

the edible fungus frame stacking machine of the utility model is further explained by combining the attached drawings 1-4.

The utility model relates to an edible mushroom frame stacker, which comprises a tray detaching device 1, a stacking device 2 and a conveying device 3, wherein the tray detaching device 1 comprises a support frame 1-1 erected above the conveying device 3, a lifting mechanism 1-3 driven by a lifting air bag 1-2 is fixed at the bottom in the support frame 1-1, and a plurality of horizontally arranged fork supporting mechanisms 1-4 are arranged on two symmetrical side surfaces of the upper end of the support frame 1-1;

the stacking device 2 comprises a stacking platform 2-1 erected above the middle section of the conveying device 3, a lifting mechanism 4 is arranged on one side of the stacking platform 2-1, a fungus frame clamping assembly 5 is mounted on the lifting end of the lifting mechanism 4, a conveying mechanism 2-2 is mounted on one side, close to the lifting mechanism 4, of the stacking platform 2-1, one end of the conveying mechanism 2-2 is connected with a curve conveyor, a push rod 2-3 driven by an air cylinder is mounted at the upper end of the conveying mechanism 2-2, and the pushing direction of the push rod 2-3 is horizontally vertical to the conveying direction of the conveying mechanism 2-2;

the conveying device 3 comprises a first conveying frame 3-1 and a second conveying frame 3-2 which are connected in a straight line, and chain transmission mechanisms 3-3 driven by motors are arranged on the first conveying frame 3-1 and the second conveying frame 3-2.

Further, the jacking mechanism 1-3 is of a scissor fork structure, and the lower end of the lifting air bag 1-2 is fixed at the bottom in the jacking mechanism.

Further, the fork supporting mechanism 1-4 comprises a short rail 1-41 fixed horizontally, a sliding cover 1-42 installed on the short rail 1-41 in a sliding manner, and a pushing cylinder 1-43 driving the sliding cover 1-42 to slide, wherein the sliding directions of the two groups of symmetrical sliding covers 1-42 are opposite.

Furthermore, the lifting mechanism 4 comprises a fixing frame 4-1, a lifting frame 4-2, a counterweight frame 4-3 and a lifting motor 4-4, a chain wheel group 4-5 is installed at the top of the fixing frame 4-1, the lifting motor 4-4 is in driving connection with the chain wheel group 4-5, a lifting chain 4-6 is meshed with the chain wheel group 4-5, one end of the lifting chain 4-6 is fixed with the lifting frame 4-2, and the other end of the lifting chain 4-6 is fixed with the counterweight frame 4-3.

Furthermore, a first vertical guide rail group 4-11 and a second vertical guide rail group 4-12 are fixed on two sides of the fixed frame 4-1, a sliding block group which is connected with the first vertical guide rail group 4-11 in a sliding mode is fixed on the lifting frame 4-2, a pulley block which is connected with the second vertical guide rail group 4-12 in a sliding mode is fixed on two sides of the counterweight frame 4-3, and buffering limiting columns 4-13 are fixed on the upper end and the lower end of the first vertical guide rail group 4-11.

Furthermore, a horizontal guide rail group 4-21 is fixed on the lifting frame 4-2, a synchronous belt 4-22 driven by a motor is arranged between the horizontal guide rail group 4-21, the synchronous belt 4-22 is installed on the lifting frame 4-2 through two synchronous belt wheels 4-23, an L-shaped support frame 4-24 is connected on the horizontal guide rail group 4-21 in a sliding manner, two movable ends of the synchronous belt 4-22 are respectively and fixedly connected with two ends of the L-shaped support frame 4-24, and a fungus frame clamping component 5 is installed on the lower end face of the L-shaped support frame 4-24.

Further, the fungus frame clamping assembly 5 comprises two symmetrically arranged horizontal guide rails 5-1 fixed on the lower end face of the lifting end of the lifting mechanism 4, two groups of hook-shaped grabbing plates 5-2 are slidably mounted on the horizontal guide rails 5-1 through sliding blocks, and the two groups of hook-shaped grabbing plates 5-2 are both connected with driving cylinders.

Further, the conveying mechanism 2-2 comprises a plurality of driving rollers 2-21 erected on the stacking platform 2-1, and the plurality of driving rollers 2-21 are connected with a driving motor through chains and gears.

The working principle of the utility model is as follows: when the edible fungus stacking machine is in operation, the edible fungus frames are conveyed to the conveying mechanism 2-2 through the curve conveyor, when the edible fungus frames on the conveying mechanism 2-2 reach a set number, the push rods 2-3 push the edible fungus frames to the other side of the stacking platform 2-1 in order, the edible fungus frames are conveyed to the conveying mechanism 2-2 through the curve conveyor, and therefore two rows of edible fungus frames are laid on the stacking platform 2-1;

meanwhile, a lifting air bag 1-2 of the tray dismounting device 1 drives a jacking mechanism 1-3 to jack up and support the stacked trays, a sliding cover 1-42 of a fork supporting mechanism 1-4 can extend out from a tray slotted hole at the bottommost part, the jacking mechanism 1-3 descends to enable a tray with the penultimate bottom to be positioned at the height of the original tray at the bottommost part, the sliding cover 1-42 extends into the slotted hole of the tray so as to support the whole stack of trays, the original tray at the bottommost part is placed on a first conveying frame 3-1 under the continuous descending action of the jacking mechanism 1-3, and a chain transmission mechanism 3-3 on the first conveying frame conveys the tray to a position right below a stacking table 2-1 at the other end of the first conveying frame 3-1 to wait for edible fungus frame stacking;

the lifting frame 4-2 on the lifting mechanism 4 is driven by the lifting motor 4-4 to descend below two rows of edible fungus frames, two groups of hook-shaped gripping plates 5-2 of the fungus frame clamping assembly 5 respectively grip the two rows of edible fungus frames, the synchronous belt 4-22 driven by the motor drives the two rows of edible fungi to move to the position above the second conveying frame 3-2, meanwhile, the chain transmission mechanism 3-3 conveys the pallet on the first conveying frame 3-1 to the second conveying frame 3-2, the lifting frame 4-2 places the edible fungus frames at the upper end of the pallet, the hook-shaped gripping plates of the fungus frame clamping assembly 5 release the edible fungus frames to complete stacking, and the edible fungus frames stacked on the pallet are continuously conveyed to the next process through the chain transmission mechanism 3-3 of the second conveying frame 3-2.

The above description is only a preferred embodiment of the present invention, and all other embodiments obtained by those skilled in the art without any inventive work shall fall within the scope of the present invention.

Claims (8)

1. The utility model provides an edible mushroom frame hacking machine which characterized in that: the automatic stacking device comprises a tray detaching device (1), a stacking device (2) and a conveying device (3), wherein the tray detaching device (1) comprises a support frame (1-1) erected above the conveying device (3), a jacking mechanism (1-3) driven by a lifting air bag (1-2) is fixed at the bottom in the support frame (1-1), and a plurality of horizontally arranged fork supporting mechanisms (1-4) are installed on two symmetrical side surfaces of the upper end of the support frame (1-1);

the stacking device (2) comprises a stacking platform (2-1) erected above the middle section of the conveying device (3), a lifting mechanism (4) is arranged on one side of the stacking platform (2-1), a bacterium frame clamping assembly (5) is installed on the lifting end of the lifting mechanism (4), a conveying mechanism (2-2) is installed on one side, close to the lifting mechanism (4), of the stacking platform (2-1), one end of the conveying mechanism (2-2) is connected with a bend conveyor, a push rod (2-3) driven by an air cylinder is installed at the upper end of the conveying mechanism (2-2), and the pushing direction of the push rod (2-3) is horizontally vertical to the conveying direction of the conveying mechanism (2-2);

the conveying device (3) comprises a first conveying frame (3-1) and a second conveying frame (3-2) which are connected in a straight line, and chain transmission mechanisms (3-3) driven by motors are arranged on the first conveying frame (3-1) and the second conveying frame (3-2).

2. The edible mushroom frame stacking machine according to claim 1, wherein: the jacking mechanism (1-3) is of a scissor fork structure, and the lower end of the lifting air bag (1-2) is fixed at the bottom in the jacking mechanism.

3. The edible mushroom frame stacking machine according to claim 1, wherein: the fork supporting mechanism (1-4) comprises a short rail (1-41) which is horizontally fixed, a sliding cover (1-42) which is slidably arranged on the short rail (1-41) and a pushing cylinder (1-43) which drives the sliding cover (1-42) to slide, and the sliding directions of the two groups of symmetrical sliding covers (1-42) are opposite.

4. The edible mushroom frame stacking machine according to claim 1, wherein: hoist mechanism (4) are including mount (4-1), crane (4-2), counter weight frame (4-3) and lifting motor (4-4), chain wheel set (4-5) are installed at mount (4-1) top, chain wheel set (4-5) are connected in lifting motor (4-4) drive, chain wheel set (4-5) meshing has lifting chain (4-6), lifting chain (4-6) one end is fixed with crane (4-2), and the other end is fixed with counter weight frame (4-3).

5. A hacking machine for edible mushroom frames according to claim 4, wherein: the automatic lifting device is characterized in that a first vertical guide rail group (4-11) and a second vertical guide rail group (4-12) are fixed on two sides of the fixing frame (4-1), a sliding block group in sliding connection with the first vertical guide rail group (4-11) is fixed on the lifting frame (4-2), a pulley block in sliding connection with the second vertical guide rail group (4-12) is fixed on two sides of the counterweight frame (4-3), and buffering limiting columns (4-13) are fixed on the upper end and the lower end of the first vertical guide rail group (4-11).

6. A hacking machine for edible mushroom frames according to claim 4, wherein: be fixed with horizontal guide group (4-21) on crane (4-2), be equipped with motor drive's hold-in range (4-22) between horizontal guide group (4-21), hold-in range (4-22) are installed on crane (4-2) through two synchronous pulley (4-23), sliding connection has L type support frame (4-24) on horizontal guide group (4-21), hold-in range (4-22) both ends expansion end respectively with L type support frame (4-24) both ends fixed connection, terminal surface mounting fungus frame presss from both sides holds subassembly (5) under L type support frame (4-24).

7. The edible mushroom frame stacking machine according to claim 1, wherein: the fungus frame clamping assembly (5) comprises two symmetrically arranged horizontal guide rails (5-1) fixed on the lower end face of the lifting end of the lifting mechanism (4), two groups of hook-shaped grabbing plates (5-2) are slidably mounted on the horizontal guide rails (5-1) through sliding blocks, and the two groups of hook-shaped grabbing plates (5-2) are connected with driving cylinders.

8. The edible mushroom frame stacking machine according to claim 1, wherein: the conveying mechanism (2-2) comprises a plurality of driving rollers (2-21) erected on the stacking platform (2-1), and the plurality of driving rollers (2-21) are connected with a driving motor through chains and gears.

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