CN213386061U - Intelligent scheduling system for robot vertical warehouse - Google Patents
Intelligent scheduling system for robot vertical warehouse Download PDFInfo
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- CN213386061U CN213386061U CN202021935002.7U CN202021935002U CN213386061U CN 213386061 U CN213386061 U CN 213386061U CN 202021935002 U CN202021935002 U CN 202021935002U CN 213386061 U CN213386061 U CN 213386061U
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Abstract
A robot vertical warehouse intelligent production scheduling system is characterized in that storage areas are uniformly arranged in a circumferential mode and are arranged in a multi-layer mode, a warehouse entry conveying belt is arranged at a warehouse entry port of a vertical warehouse, an ex-warehouse conveying belt and a warehouse return conveying belt which are arranged in an upper mode and a lower mode and are opposite in conveying direction are arranged at a warehouse entry conveying port of the vertical warehouse, a general control device controls a fetching claw at the tail end of a moving part of a mechanical arm to move to any storage rack, a target rack, the warehouse entry conveying belt or the warehouse return conveying belt to fetch conveyed objects, the conveyed objects are transferred to the ex-warehouse conveying belt or any storage rack, and the start and stop of the warehouse entry conveying belt; a plurality of stations are arranged on two sides of the delivery conveyor belt and the return conveyor belt, and each station is provided with an operating platform, a guide plate and a guide baffle controller; the swing of direction baffle is controlled to the direction baffle controller, and the direction of transfer of deflector guide delivery belt simultaneously points to the operation panel, and the direction baffle does not interfere delivery belt direction of delivery after reseing, and the real-time supervision management is carried out to the PMC department of being convenient for.
Description
Technical Field
The utility model relates to a storage management equipment field, concretely relates to robot vertical warehouse intelligence system of arranging labour.
Background
The pmc (production material control) department of an enterprise needs to manage and control production planning and production progress, and supervise and manage material planning, tracking, transceiving, storing, using and the like, and prevent and treat material stagnation.
For textile enterprises, the PMC department of the enterprises is established aiming at production scheduling schemes of production departments and storage departments, mainly focuses on material consumption of stock, process management in production, completion of work order quality, work order association and product turnover storage, completes data integration, management regulation and control and task execution based on the scheduling schemes, and can improve material utilization and circulation efficiency, yield in production and processing efficiency.
The traditional scheduling scheme is to manually draft a production plan and a material consumption management plan and properly adjust the execution condition of the production plan, but the traditional scheduling scheme is difficult to supervise and manage the material consumption state, the production/quality completion condition of the process and the work order completion condition in the production process in real time, so that an intelligent system is particularly necessary for assisting a PMC department to complete the work.
Disclosure of Invention
An object of the utility model is to provide a robot founds storehouse intelligence system of arranging production, it can improve the qualification rate and the machining efficiency in material utilization and circulation efficiency, the production to further, the production/quality completion condition, the work order completion situation that can be convenient for the PMC department to accomplish material consumption state, process carry out real-time supervision and management.
In order to achieve the above purpose, the utility model adopts the following technical means to implement:
an intelligent production scheduling system of a robot vertical warehouse comprises a mechanical arm with a moving part, a vertical warehouse with a plurality of storage areas, a plurality of stations and a master control device, wherein the storage areas are uniformly arranged in the periphery and are arranged in the vertical warehouse in a multi-layer manner, a warehousing conveyor belt is arranged at a warehousing inlet of the vertical warehouse, an ex-warehouse conveyor belt and a return-warehouse conveyor belt which are arranged in an upper and a lower manner and have opposite conveying directions are arranged at a conveying inlet of the vertical warehouse, the master control device controls a fetching claw at the tail end of the moving part of the mechanical arm to move to any storage rack, a target storage rack, a warehousing conveyor belt or a return-warehouse conveyor belt to fetch a conveyed object, transfer the conveyed object to the ex-warehouse conveyor belt or any storage rack, and control the start and stop of the warehousing; a plurality of stations are arranged on two sides of the delivery conveyor belt and the return conveyor belt, and each station is provided with an operating platform, a guide plate and a guide baffle controller; the guide baffle controller controls the guide baffle to swing, meanwhile, the guide plate guides the conveying direction of the delivery conveyor belt to point to the operating platform, and the conveying direction of the delivery conveyor belt is not interfered after the guide baffle is reset.
Furthermore, the warehouse-out conveying belt and the warehouse-returning conveying belt are correspondingly provided with a warehouse-out gate mechanism and a warehouse-returning gate mechanism which are controlled by the master control device and control the conveying objects to be conveyed for the second time.
Furthermore, the warehouse-out gate mechanism is composed of 1-4 pushing mechanisms; the warehouse returning gate mechanism is composed of 1-4 pushing mechanisms.
Further, in the conveying direction, the delivery conveyor belt is formed by combining a front-end drum type conveyor belt and a rear-end belt type conveyor belt, and the delivery brake mechanism is arranged on the front-end drum type conveyor belt; the warehouse returning conveying belt is formed by combining a front end belt type conveying belt and a rear end drum type conveying belt, and the warehouse returning brake mechanism is arranged on the rear end drum type conveying belt.
Furthermore, the front-end roller type conveyor belt and the rear-end roller type conveyor belt are arranged in a vertically flush manner, and the rear-end belt type conveyor belt and the front-end belt type conveyor belt are arranged in a vertically flush manner.
Further, the direction baffle controller control direction baffle swing and send first signal to total controlling means simultaneously, and total controlling means accepts behind the first signal control get the thing claw and remove to the supporter and get the conveying thing, and will the conveying thing is delivered to the delivery conveyer belt.
Further, it is provided with first scanner to return storehouse conveyer belt, first scanner scanning obtains conveying thing information to send the second signal to total controlling means, after total controlling means accepted the second signal, control get the thing claw and get the conveying thing in the export of rear end drum-type conveyer belt, and will the conveying thing is sent to arbitrary storing supporter or target supporter.
Furthermore, the first scanner scans and acquires the information of the conveying object and sends a third signal to the master control device, and the master control device receives and records the third signal and then controls the object taking claw to take the conveying object from the outlet of the rear-end drum-type conveyor belt and send the conveying object to the delivery conveyor belt.
Further, the station is also provided with a station indicating device in communication connection with the master control device, the station indicating device sends a fourth signal to the master control device, and the master control device receives the fourth signal and controls the starting and stopping of the warehousing conveyor belt and/or the ex-warehouse conveyor belt and/or the in-warehouse return conveyor belt and/or the mechanical arm and/or sends a notification signal to the station indicating device of any station.
Further, the warehousing conveyor belt is provided with a second scanner, the second scanner scans and acquires information of the conveying objects and sends a fifth signal to the master control device, and the master control device receives and records the fifth signal and then controls the object taking claw to take the conveying objects from an outlet of the warehousing conveyor belt and send the conveying objects to any storage shelf or target shelf.
The utility model discloses have following useful part:
1. the utility model can reduce unnecessary time and manpower loss in the circulation of the conveying objects, improve the working efficiency and reduce the error processing operation in the process transmission process by integrating the vertical warehouse and the stations for finishing the processing of the products and controlling the first transmission of the conveying objects in the mode of the conveyor belt;
2. the utility model discloses a signal that each station, each conveyer belt sent, for total controlling means provides different signals, through total controlling means to the control of signal, record and corresponding feedback operation, can be convenient for each station each other its duties, carry out the task that the correspondence needs to be accomplished, and, total controlling means can accomplish the statistics of the production/quality completion condition of material consumption state, process, worksheet completion situation, so that the PMC department accomplishes and carries out real-time supervision and management.
Drawings
Fig. 1 is a schematic view of the present invention;
FIG. 2 is an enlarged view of area A of FIG. 1;
FIG. 3 is an enlarged view of area B of FIG. 1;
fig. 4 is an enlarged view of the region C of fig. 1.
Detailed Description
In order to make the technical means, creation characteristics, achievement purpose and efficiency of the utility model easily understand and understand, the following embodiments are combined with the accompanying drawings to specifically illustrate the utility model.
Examples
As shown in fig. 1 to 4, in an intelligent production scheduling system for a robot vertical warehouse, a plurality of storage areas are uniformly arranged in a circle and are arranged in multiple layers to form a vertical warehouse 1, and a mechanical arm 2 with a moving part is arranged at the central part of the vertical warehouse 1;
the warehouse entry port of the vertical warehouse 1 is provided with a warehouse entry conveyor belt 5, and the warehouse entry conveyor belt and the warehouse return conveyor belt which are arranged in an upper row and a lower row and have opposite conveying directions are arranged at the conveying port of the vertical warehouse 1. In the present embodiment, the delivery conveyor is composed of a front-end drum conveyor 31 and a rear-end belt conveyor 32 in the conveying direction; the warehouse returning conveyor belt is formed by combining a front-end belt type conveyor belt 41 and a rear-end drum type conveyor belt 42, the front-end drum type conveyor belt 31 and the rear-end drum type conveyor belt 42 are arranged in a vertically flush manner, and the rear-end belt type conveyor belt 32 and the front-end belt type conveyor belt 41 are arranged in a vertically flush manner;
the delivery gate mechanism 33 is arranged on the front end drum type conveyor belt 31, in the embodiment, the delivery gate mechanism 33 is composed of three pushing cylinders, corresponding positions, middle parts and outlets which are arranged at the distance inlet of the front end drum type conveyor belt 31 and can accommodate a conveyed object, the front end drum type conveyor belt 31 separated by two adjacent pushing cylinders respectively forms a conveying area which can accommodate a conveyed object, the three pushing cylinders are controlled by the master control device 10, the pushing cylinders push out the push rods, the conveyed object can be prevented from being conveyed along the front end drum type conveyor belt 31, and the conveyed object can be controlled to be conveyed to the rear end belt type conveyor belt 32 in the second conveying;
the warehouse returning brake mechanism 43 is arranged on the rear-end roller-type conveyor belt 42, in the embodiment, the warehouse returning brake mechanism 43 is composed of two pushing cylinders correspondingly arranged in the middle of the rear-end roller-type conveyor belt 42, and the two pushing cylinders divide the rear-end roller-type conveyor belt 42 to form three conveying areas capable of accommodating a conveyed object; the two pushing cylinders are controlled by the main control device 10, push rods are pushed out by the pushing cylinders, the conveying of the conveyed objects along the rear-end drum-type conveyor belt 42 can be prevented, and the conveyed objects are controlled to be conveyed to the rear-end belt-type conveyor belt 32 in a second conveying mode;
the plurality of stations are correspondingly arranged on the outer sides of the delivery conveyor belt and the return conveyor belt, each station is provided with an operating platform, a guide plate and a guide baffle plate 64 controller, the guide baffle plate 64 controller controls the guide baffle plate 64 to swing, meanwhile, the guide plate guides the conveying direction of the delivery conveyor belt to point to the operating platform, and the guide baffle plate 64 does not interfere with the conveying direction of the delivery conveyor belt after being reset;
the general control device 10 is arranged outside the vertical warehouse 1, the general control device 10 controls the fetching claw 21 at the tail end of the moving part of the mechanical arm 2 to move to any storage rack, target rack, warehousing conveyor belt 5 or warehouse returning conveyor belt to fetch conveying objects, and the conveying objects are transferred to the warehouse-out conveyor belt or any storage rack, and the starting and stopping of the warehousing conveyor belt 5, the warehouse-out conveyor belt and the warehouse returning conveyor belt are controlled.
Through the intelligent vertical warehouse production scheduling system, the conveying objects can be transmitted to each station without mutual interference, so that operators on each station can conveniently produce; in addition, the master control device 10 can control the fetching claw 21 at the tail end of the moving part of the mechanical arm 2 to complete the transmission of the conveyed objects on the warehousing conveyor belt 5, the ex-warehouse conveyor belt, the back-warehouse conveyor belt, the storage shelf and the storage shelf, and different functions can be realized by executing different transmission combinations, so that different combinations of production scheduling modes can be realized, and equipment and technical support is provided for the production and material management and control of different industries by a variable scheme; moreover, the vertical warehouse 1 and each station are integrated, so that unnecessary transfer of conveyed objects can be reduced, and the material circulation efficiency is improved.
In this embodiment, based on the above-mentioned vertical warehouse intelligent scheduling system, be applied to textile processing enterprise, its specific application mode is as follows:
the stations are divided into 22 operation processing stations 61, 6 rework processing stations 62 and 1 inspection station 63, and the operation processing stations 61, the rework processing stations 62 and the inspection station 63 are correspondingly provided with an operation processing station indicating device 611, a rework processing station indicating device 621 and an inspection station indicating device 631 which are in communication connection with the main control device 10;
the raw material cloth placed in the frame is used as a conveying object, a certain operation processing station 61 controls the guide baffle 64 to swing through the guide baffle 64 controller and simultaneously sends a first signal as an object taking signal to the master control device 10, the master control device 10 receives the first signal and then controls the object taking claw 21 to move to the storage rack to take the conveying object, the conveying object is conveyed to the delivery conveyor belt, the conveying object is conveyed to the operation processing station 61 for the second time through the delivery conveyor belt, the conveying direction of the delivery conveyor belt is guided to point to an operation table through the guide plate, and an operator of the operation processing station 61 can conveniently process the conveying object;
after the operator finishes processing the object to be conveyed in the previous process, the operator can send a fourth signal as a process completion signal to the master control device 10 through the operating and processing station indicating device 611 at the station, the master control device 10 can control the delivery conveyor belt to continue to execute the transmission flow of the current object to be conveyed, stop the delivery of the next object to be conveyed through the delivery gate mechanism 33, and stop the object-taking action of the mechanical arm 2; meanwhile, the master control device 10 can send an acousto-optic signal or other signals through the operation processing station indicating device 611 of the station to remind an operator of the station of a reasonable time for placing the procedure-completed conveying object on the conveyor belt, so as to realize the second transmission of the conveying object by the delivery conveyor belt; in addition, the master control device 10 notifies the operator at the processing station 61 of the next process, and pays attention to the fact that the transmission object is received in the previous process; similarly, the operation processing station 61 of the next procedure controls the guide plate through the controller of the guide baffle plate 64, so that the guide plate guides and receives the finished conveying object of the previous procedure operation procedure from the delivery conveyor belt to the operation table, and the operator of the next procedure can conveniently perform processing operation;
after a plurality of operation processes are completed, the cloth in the frame is made into a ready-made garment, the operation processing station indicating device 611 of the operator in the last process sends a fourth signal serving as a process completion signal to the main control device 10, and the ready-made garment to be detected in the frame is sent to the warehouse returning conveyor belt as a to-be-detected conveying object; the master control device 10 can send acousto-optic signals to the inspection station indicating device 631, inform operators of the inspection station 63 to prepare for inspection, and receive the to-be-inspected conveying object from the warehouse returning conveyor belt;
after the operator at the inspection station 63 inspects the conveyor to be qualified, the inspected conveyor is sent to a warehouse returning conveyor belt; and the exit of the conveyor belt returning to the warehouse is provided with a first scanner 421, the first scanner 421 scans and acquires the information of the conveying object which is inspected, and sends a second signal which is used for acquiring the conveying object which is inspected, to the master control device 10, after the master control device 10 receives the second signal, the object taking claw 21 of the mechanical arm 2 is controlled to take the conveying object which is inspected at the exit of the rear end roller type conveyor belt 42, and the conveying object which is inspected is sent to any storage object shelf or a target object shelf preset by the master control device 10.
Through the operation steps, the raw material cloth can be made into ready-made clothes and sent to the vertical warehouse 1; moreover, by arranging the inspection station 63, the production qualification rate of the ready-made clothes can be effectively improved, and if an operator of the inspection station 63 finds that the ready-made clothes are unqualified, the following operations can be executed:
when the operator at the inspection station 63 inspects the unqualified product, the inspection station indicating device 631 sends a fourth signal as an inspection unqualified signal to the general control device 10; the master control device 10 can control the warehouse returning conveyor belt to continue to execute the transmission flow of the current conveying object, and stop the warehouse returning of the next conveying object through the warehouse returning gate mechanism 43; meanwhile, the master control device 10 can send an acousto-optic signal or other signals through the inspection station indicating device 631 to remind an operator at the inspection station 63 of a reasonable time for placing the inspected unqualified conveying object to the warehouse returning conveying belt, so that the warehouse returning conveying belt can transmit the conveying object for the second time; if a seriously rejected product is present, it can be rejected by the rejection conveyor 7.
The first scanner 421 of the conveyor belt returning to the warehouse scans and acquires information of inspected unqualified conveying objects, and sends a third signal serving as a rework signal to the master control device 10, and after the master control device 10 receives and records the third signal, the picking claw 21 is controlled to pick the inspected unqualified conveying objects at the outlet of the rear-end drum-type conveyor belt 42, and the inspected unqualified conveying objects are sent to the conveyor belt leaving the warehouse; through the recording of the third signal, the master control device 10 can acquire the unqualified information inspected by the inspection station 63, monitor the qualification rate of the operator corresponding to the operation processing station 61 in real time or afterwards, effectively trace the source and monitor the production/quality completion condition of the process; in addition, the fine monitoring of the operation of a single process can be realized, operators can be reasonably allocated, and the unnecessary loss of the operators with unqualified technology to materials is reduced;
then, the general control device 10 notifies the operator of the rework station 62 through the rework station notification device 621, and pays attention to receiving and inspecting the unqualified conveying object; similarly, the reworking station controls the guide plate through the controller of the guide baffle plate 64, so that the guide plate guides and receives the inspected unqualified conveying object from the delivery conveyor belt to the operating platform, and the reworking operation is conveniently carried out by the reworking operator; after the rework is finished, the rework station operator sends a fourth signal as a rework completion signal to the master control device 10 through the rework processing station indicating device 621, and sends the rework transfer to the warehouse returning conveyor; the master control device 10 can send an acousto-optic signal to the inspection station indicating device 631 to inform an operator at the inspection station 63 of preparation for inspection, receive reworked conveying objects from the warehouse returning conveyor belt, send the objects to the warehouse returning conveyor belt for warehousing after the objects are verified to be qualified, and send the objects which are not verified to be qualified to the warehouse exiting conveyor belt for reworking.
The storage state and the material consumption state of the vertical warehouse 1 can be judged by monitoring the states of the articles on the article rack through the master control device 10, when the materials of the vertical warehouse 1 are completely consumed and new transmission objects need to be conveyed to the vertical warehouse 1, a second scanner 51 can be arranged on the warehousing conveyor belt 5 of the vertical warehouse 1, the second scanner 51 can scan and acquire the information of the transmission objects, and sends a fifth signal as a warehousing signal to the master control device 10, after the master control device 10 receives and records the fifth signal, controlling the fetching claw 21 to fetch the conveyed object at the outlet of the warehousing conveyor belt 5 and send the conveyed object to any storage shelf, or target shelf preset by the general control device 10, such as replacement of the frame loaded with the material for the frame loaded with the garment, and records, through this setting, can accomplish and make statistics of the work order situation of accomplishing, realize the intelligent management and control of the 1 transmission thing in vertical warehouse.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a robot founds storehouse intelligence system of arranging production, including the arm that has the removal portion, have a plurality of founds storehouse, a plurality of stations, total controlling means in putting the district, its characterized in that: the article-placing areas are uniformly arranged in a circle and are arranged in multiple layers, the warehousing conveyor belts are arranged at the warehousing inlet of the vertical warehouse, the delivery conveyor belts and the recovery conveyor belts which are arranged in the upper and lower directions and have opposite conveying directions are arranged at the conveying inlet of the vertical warehouse, and the master control device controls the article-taking claw at the tail end of the moving part of the mechanical arm to move to any article-storing shelf, target article-storing shelf, warehousing conveyor belt or recovery conveyor belt to take out conveyed articles and transfer the conveyed articles to the delivery conveyor belt or any article-storing shelf capable of being stored, and controls the start and stop of the warehousing conveyor belt, the delivery conveyor belt and the; a plurality of stations are arranged on two sides of the delivery conveyor belt and the return conveyor belt, and each station is provided with an operating platform, a guide plate and a guide baffle controller; the guide baffle controller controls the guide baffle to swing, meanwhile, the guide plate guides the conveying direction of the delivery conveyor belt to point to the operating platform, and the conveying direction of the delivery conveyor belt is not interfered after the guide baffle is reset.
2. The intelligent production scheduling system of the robot vertical warehouse as claimed in claim 1, wherein: the warehouse-out conveying belt and the warehouse-returning conveying belt are correspondingly provided with a warehouse-out gate mechanism and a warehouse-returning gate mechanism which are controlled by the master control device and control the conveying objects to be conveyed for the second time.
3. The intelligent production scheduling system of the robot vertical warehouse as claimed in claim 2, wherein: the warehouse-out gate mechanism is composed of 1-4 pushing mechanisms; the warehouse returning gate mechanism is composed of 1-4 pushing mechanisms.
4. The intelligent production scheduling system of the robot vertical warehouse as claimed in claim 2, wherein: the delivery conveyor belt is formed by combining a front-end drum type conveyor belt and a rear-end belt type conveyor belt in the conveying direction, and the delivery gate mechanism is arranged on the front-end drum type conveyor belt; the warehouse returning conveying belt is formed by combining a front end belt type conveying belt and a rear end drum type conveying belt, and the warehouse returning brake mechanism is arranged on the rear end drum type conveying belt.
5. The intelligent production scheduling system of the robot vertical warehouse as claimed in claim 4, wherein: the front-end roller type conveyor belt and the rear-end roller type conveyor belt are arranged in a vertically flush manner, and the rear-end belt type conveyor belt and the front-end belt type conveyor belt are arranged in a vertically flush manner.
6. The intelligent production scheduling system of the robot vertical warehouse as claimed in any one of claims 1 to 5, wherein: the direction baffle controller controls the direction baffle to swing and sends a first signal to the master control device simultaneously, and the master control device receives the control behind the first signal get the thing claw and remove to the supporter and get the conveying thing, and will the conveying thing is delivered to the delivery conveyer belt.
7. The intelligent production scheduling system of the robot vertical warehouse as claimed in any one of claims 1 to 5, wherein: the warehouse returning conveyor belt is provided with a first scanner, the first scanner scans and acquires information of conveying objects and sends a second signal to the master control device, and the master control device receives the second signal and controls the object taking claw to take the conveying objects from an outlet of the rear-end drum type conveyor belt and send the conveying objects to any storage shelf or target shelf.
8. The intelligent production scheduling system of the robot vertical warehouse as claimed in claim 7, wherein: the first scanner scans and acquires the information of the conveying object and sends a third signal to the master control device, and the master control device receives and records the third signal and then controls the object taking claw to take the conveying object from the outlet of the rear-end drum-type conveying belt and send the conveying object to the delivery conveying belt.
9. The intelligent production scheduling system of the robot vertical warehouse as claimed in any one of claims 1 to 5, wherein: the station is also provided with a station indicating device in communication connection with the master control device, the station indicating device sends a fourth signal to the master control device, and the master control device receives the fourth signal and controls the starting and stopping of the warehousing conveyor belt and/or the ex-warehouse conveyor belt and/or the warehouse returning conveyor belt and/or the mechanical arm and/or sends a notification signal to the station indicating device of any station.
10. The intelligent production scheduling system of the robot vertical warehouse as claimed in any one of claims 1 to 5, wherein: the warehousing conveyor belt is provided with a second scanner, the second scanner scans and acquires information of the conveying objects and sends a fifth signal to the master control device, and after the master control device receives and records the fifth signal, the object taking claw is controlled to take the conveying objects from an outlet of the warehousing conveyor belt and send the conveying objects to any storage shelf or target shelf.
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| CN202021935002.7U CN213386061U (en) | 2020-09-07 | 2020-09-07 | Intelligent scheduling system for robot vertical warehouse |
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| CN202021935002.7U CN213386061U (en) | 2020-09-07 | 2020-09-07 | Intelligent scheduling system for robot vertical warehouse |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115231182A (en) * | 2022-08-15 | 2022-10-25 | 北京京东振世信息技术有限公司 | Container conveying method and device |
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2020
- 2020-09-07 CN CN202021935002.7U patent/CN213386061U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115231182A (en) * | 2022-08-15 | 2022-10-25 | 北京京东振世信息技术有限公司 | Container conveying method and device |
| CN115231182B (en) * | 2022-08-15 | 2024-04-05 | 北京京东振世信息技术有限公司 | Container transmission method and device |
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