CN105520278A - Shoemaking lean workshop and control method thereof - Google Patents
Shoemaking lean workshop and control method thereof Download PDFInfo
- Publication number
- CN105520278A CN105520278A CN201610053133.4A CN201610053133A CN105520278A CN 105520278 A CN105520278 A CN 105520278A CN 201610053133 A CN201610053133 A CN 201610053133A CN 105520278 A CN105520278 A CN 105520278A
- Authority
- CN
- China
- Prior art keywords
- module
- processing module
- workshop
- lean
- shoemaking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D111/00—Shoe machines with conveyors for jacked shoes or for shoes or shoe parts
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/20—Machines including a carousel with different working posts around a turning table
Landscapes
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a shoemaking lean workshop, which comprises a raw material and auxiliary material allocation module and processing modules, and further comprises a workshop control system and an automatic conveying unit, wherein the processing modules include a cutting-off and discharging module, a stitching module, a shoe sticking module and a post-processing module in detail, wherein the workshop control system comprises acquisition units which are arranged in the raw material and auxiliary material allocation module and the various processing modules and are used for acquiring processing data, a summarizing unit for receiving and displaying the processing data and a processing unit for analyzing the processing data; and the automatic conveying unit is coupled with the summarizing unit and is capable of moving on the front and tail parts of the various processing modules. The invention aims at providing a high-yield shoemaking lean workshop. In addition, the invention also provides an efficient lean workshop control method, and the control method can save a great amount of labor and material resources as well as time consumed on semi-finished product turnover in the workshop.
Description
Technical field
The present invention relates to shoe-making field, particularly a kind of shoemaking workshop.
Background technology
Shoemaking is industry artificial comparatively intensive in traditional industries, and shoemaking workshop appliance is in the past various, and each work preface moderate is poor.
Be 2008.12.03 in publication date, publication number is that the Chinese invention of CN101313789 discloses a kind of cold-gluing shoes automatic production line, comprising a kind of automatic shoes product line and technique, is that interval arranges following equipment and forms production line on an annular flexible conveyer belt: pallet and fixator, the soft machine of vamp steamed, last putting machine, add sulphur baking box, simple worktable, automatically make thick, NIR baking box, subsides basic skill or training station, universal sole pressing, quick freezing shaping machine structure and several robots.
But this production line only covers the operation of cold bonding part, manyly causing under the output of workshop as being difficult in order, synchronously be connected between the operations such as blanking, turner, inspection, needing to improve.
Summary of the invention
The object of this invention is to provide a kind of shoemaking lean workshop of high yield.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs: shoemaking lean workshop, comprise supplementary material scheduling module and processing module, this processing module is divided into severing cutting module, sewing machine module, sticky footwear module, post-processing module in detail, wherein:
Severing cutting module, sewing machine module, sticky footwear module, post-processing module distribute side by side, and supplementary material scheduling module is interspersed to be arranged between each processing module;
Also comprise Workshop control system, this Workshop control system comprises and to be arranged in each processing module the collecting unit that process data is collected, and receives and the collection unit showing this process data and the processing unit analyzed process data;
Also comprise connect with collection unit lotus root, at the automatic delivery unit of each processing module head and the tail part movement, this automatic delivery unit is by way of supplementary material scheduling module and according to feedback regulation translational speed, the frequency of processing unit.
Further: described severing cutting module comprises some the numerical control material cutting machines be arranged in juxtaposition, described sewing machine module comprises some the roller sewing machines be arranged side by side, described sticky footwear module comprises circular line, at the multiple sticky footwear workbench of the upper even arrangement of this circular line line, be furnished with for fixing putting shoe last or hat block station and putting the adjacent delasting station of shoe last or hat block station of shoe tree on sole in one end of circular line, baking-glue machine is provided with between each adjacent sticky footwear workbench, described post-processing module comprises linear production line, this linear production line is established successively and is distributed with sticky shoestring station, cleaning shoes station, quality restriction station and multiple package position.
By adopting technique scheme, the semi-finished product utilizing automatic delivery unit to control between each processing module are carried, utilize the supplementary material rationalized to distribute to arrange, realize the orderly linking of each operation, semi-finished product are delivered to subsequent processing by processing module in real time that yield poorly, the semi-finished product of surplus are then delivered to supplementary material deployment unit and are kept in by the processing module that output is high, and facilitate each processing module personnel assignment in workshop by collection unit, realize workshop lean management, by workshop maximum production.
The present invention is set to further: described conveyer comprises electronic carrier loader and is distributed in the other delivery point of each processing module, two electronic carrier loaders being respectively used to come and go are set between two often adjacent processing modules, described electronic carrier loader bottom is provided with the metal inductive switch controlling electronic carrier loader start/stop, the sheet metal of described delivery point for fixing on the ground, is provided with for placing half-finished pallet above electronic carrier loader.
By adopting technique scheme, utilizing electronic carrier loader to realize the material transferring of each process part processing, realizing wireless location by metal inductive switch, and its delivery point arranges convenient and swift, does not affect workshop inner bottom surface flatness.
The present invention is set to further: information acquisition unit is be arranged on below pallet, for detecting the weight tester of semi-finished product weight in pallet.
By adopting technique scheme, utilize weight tester analysis, report current semi-finished product output, realize the automatic gauge of output, save the manpower and materials spending in semi-finished product in the past in a large number and have enough to meet the need, weigh, count, realize workshop lean management further and control.
The present invention is set to further: quality restriction station is provided with some waste products connect with collection unit lotus root and originates counter, this waste product source counter respectively each processing module corresponding for adding up the quantity scrapped in each processing module.
Further: in processing module, to be provided with alarm, this alarm is controlled by processing unit, gives the alarm when this processing module quantity scrapped exceeds preset value.
By adopting technique scheme, facilitating workshop management personnel to detect rejection number in real time, strengthening quality monitoring, improve product percent of pass.
The present invention is set to further: described circular line comprise frame, around frame arrange conveyer chain and with by the hanging platform of conveyer chain around gantry rotation, described hanging platform is provided with top tray, middle pallet and lower tray.
By adopting technique scheme, the setting of multiple layer tray, easily when viscose glue, the classification of all kinds of materials such as upper of a shoe material, sole is put, is transmitted, effectively improve the utilization ratio of conveyer belt, and by sub-category, the brush coating with the period, drying glue, viscose glue, effectively improve the output of viscose glue operation.
The present invention is set to further: described middle pallet comprises the back shaft hinged with one end hanging platform, is hinged on the support page on back shaft; This support page is provided with protruding inserting column towards one end of hanging platform, described hanging platform is provided with bolster axle center as radius is circular equally distributed adjustment hole, described inserting column and adjustment hole grafting.
By adopting technique scheme: after supporting the angle of page formation V-shaped two, the sole be coated on outside shoe tree can be upside down in this on pallet, avoid shoe tree to topple over and cause glue overcurrent, utilize the adjustable setting supported between page, can for the shape of pallet in different types of sole quick adjustment, its scope of application significantly increases.
Present invention also offers a kind of lean control system of shoemaking workshop, concrete scheme is as follows:
In above-mentioned lean workshop, 5 process equipment/production lines are all at least comprised in upper and lower road processing module, under default output, the output of each upper and lower road process equipment/production line is roughly equal, real time information is detected by its weight tester, when the output balance of each upper and lower road process equipment/production line, electronic carrier loader 5 directly through supplementary material scheduling module, transmits between upper and lower road processing module.When product difference appears in upper and lower road processing module, first electronic carrier loader enters supplementary material scheduling module, and in upper track processing module, output is large, and removal exceeds lower road processing module production portion loaded article to supplementary material scheduling module.
By adopting above-mentioned control program, also non-interference between being steadily effectively connected between the processing module that both ensure that each passage, each delivery unit.Also save the human and material resources and time that expend in a large number in semi-finished product turnover in the past.
Present invention also offers the lean control system in another kind of shoemaking workshop, concrete scheme is as follows:
The semi-finished product machined are put into pallet by S1, processing module in real time, single half-finished weight is a, when semi-finished product gross weight in front tray is b, real-time value a, b report to processing unit by weight tester respectively, processing unit calculates current semi-finished product quantity according to b/a, is calculating real-time output c according to current processing used time t;
The value c of S2, display unit display each station current, allocates supplementary material scheduling module to the supply of each processing module supplementary material according to value c;
S3, processing unit control number of devices in running order in modules according to the value c of each processing module, and roughly c is close to make each value.
By adopting technique scheme: the process equipment load condition in real time in each processing module of allotment, the shoe pattern for variety classes, different model realizes real-time Classification Management, ensures the rational allocation of employee in workshop.
By adopting technique scheme: realize detecting in real time for rejection number of all categories, the operation implementation focus supervision that, error rate high for technology difficulty is large, improves plant production qualification rate greatly.
Accompanying drawing explanation
Fig. 1 is the layout schematic diagram in embodiment of the present invention shoemaking lean workshop;
Fig. 2 is the structural representation of each processing module in embodiment of the present invention shoemaking lean workshop;
Fig. 3 is the system architecture schematic diagram of embodiment 2 in embodiment of the present invention shoemaking lean workshop;
Fig. 4 is the perspective view of circular line in embodiment of the present invention shoemaking lean workshop;
Fig. 5 is the hanging platform perspective view of circular line in embodiment of the present invention shoemaking lean workshop;
Fig. 6 is the structural representation of automatic delivery unit in embodiment of the present invention shoemaking lean workshop.
In figure, 1, severing cutting module; 11, numerical control material machine; 2, sewing machine module; 21, roller sewing machine; 3, sticky footwear module (circular line); 31, frame; 32, sticky footwear workbench; 33, baking-glue machine; 34, shoe last or hat block station (delasting station) is put; 35, conveyer chain; 36, hanging platform; 37, top tray; 38, middle pallet; 381, back shaft; 382, page is supported; 383, adjustment hole; 39, lower tray; 4, post-processing module; 41, sticky shoestring station; 42, cleaning shoes station; 43, quality restriction station; 44, multiple package position; 5, electronic carrier loader; 51, point is delivered; 53, metal inductive switch; 54, weight tester; 55, pallet.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the amendment not having creative contribution as required after reading this description, as long as but be all subject to the protection of Patent Law in right of the present invention.
Embodiment 1: shoemaking lean workshop, with the middle and high process example with footwear of Ms, comprise supplementary material scheduling module and processing module, supplementary material scheduling module is mainly used in the allotment of the raw material such as scattered cloth in shoe pattern process, shoestring, needlework material, footwear glue and auxiliary material, this processing module is divided into original footwear material in detail, cloth divides the severing cutting module 1 being cut into block, to the sewing machine module 2 that cloth is made, by the sticky footwear module 3 of sole and upper of a shoe adhesion, to heel on sole, clean, the post-processing module 4 of inspection, described severing cutting module 1 comprises six numerical control material cutting machines be arranged in juxtaposition, described sewing machine module 2 comprises six roller sewing machines be arranged side by side 21, described sticky footwear module 3 comprises the first circular line 3 connected in kidney-shaped, at the multiple sticky footwear workbench 32 of the upper even arrangement of this circular line 3, starting point in one end of circular line 3 as this module, be furnished with in this starting point and put shoe last or hat block station 34 and the delasting station 34 adjacent with putting shoe last or hat block station 34 for what fix shoe tree on sole, baking-glue machine 33 is provided with between each adjacent sticky footwear workbench 32, described post-processing module 4 comprises linear production line, this linear production line is established successively and is distributed with sticky shoestring station 41, cleaning shoes station 42, quality restriction station 43 and multiple package position 44.Wherein: severing cutting module 1, sewing machine module 2, sticky footwear module 3, post-processing module 4 distribute side by side, supplementary material scheduling module is interspersed to be arranged between each processing module.
Also comprise Workshop control system in addition, this Workshop control system comprises the collecting unit being arranged on and collecting process data in supplementary material scheduling module and each processing module, connect with processing unit lotus root, at the automatic delivery unit of each processing module head and the tail part movement, receive and the collection unit showing this process data and the processing unit that process data is analyzed; Collection unit is the display screen be arranged on above workshop, and processing unit is preferably AT89C52 single-chip microcomputer assembly." head " in the head and the tail part of processing module to should the charging aperture of processing module, " tail " be then to should the discharging opening of processing module.At processing unit and be automatically provided with in delivery unit for receiving/and the communication module of wireless signal emission, be preferably PTR2000 device.This automatic delivery unit regulates translational speed, frequency by way of supplementary material scheduling module and according to the wireless signal feedback of processing unit.Described conveyer comprises electronic carrier loader 5 and is distributed in the other delivery point 51 of each processing module, two electronic carrier loaders 5 being respectively used to come and go are set between two often adjacent processing modules, described electronic carrier loader 5 bottom is provided with the metal inductive switch 53 controlling electronic carrier loader 5 start/stop, the sheet metal of described delivery point 51 for fixing on the ground, be provided with for placing half-finished pallet 55 above electronic carrier loader 5, electronic carrier loader 5 is utilized to realize the material transferring of each process part processing, the location of electronic carrier loader is realized by metal inductive switch 53, and its delivery point 51 arranges convenient and swift, do not affect workshop inner bottom surface flatness, avoid the operation passage taking all kinds of revolving trolley in workshop because delivering point 51.Also the pallet 55 for placing supplementary material is provided with in addition in supplementary material scheduling module, information acquisition unit is then for being arranged on below pallet 55, for detecting the weight tester 54 of semi-finished product in pallet 55, supplementary material weight, utilize weight tester 54 to analyze, report current semi-finished product output, realize the automatic gauge of output, save the manpower and materials spending in semi-finished product in the past in a large number and have enough to meet the need, weigh, count, realize workshop lean management further and control.The present invention realizes the output difference allotment between each processing module mainly through supplementary material scheduling module, utilizes automatic delivery unit to carry out real-time material transferring simultaneously, reduces the time of production and processing semi-finished product turnover, manpower loss.
The specific works flow process in this lean workshop: at first day, by the ordering of processing module, rear processing module is together later than front road processing module 1 hour on-stream time, notify that subsequent process modules goes into operation by processing unit, and have electronic carrier loader 5 that the semi-finished product completed in front road processing module are transported to next procedure, be arranged on the electronic carrier loader 5 Shi Huiqian road processing module that next procedure is other simultaneously, place for the semi-finished product in front road processing module, processing unit obtains the real-time semi-finished product of each processing module and supplementary material scheduling module and the weight information of material by each weight tester, the hourly output of each processing module and the quantity in stock of current supplementary material is in real time obtained by each substance preset,
Learn by actual production data, the circular line of corresponding 15 ~ 20 people, its hourly output is at 180 ~ 220 pairs, and the production efficiency of separate unit numerical control material machine is at 90 ~ 100 pairs/hour, and the single output of roller sewing machine is 30 ~ 50 pairs/hour, so under normal circumstances, processing unit indicates two number of units control blanking equipments operations, six roller sewing machine work, when sewing machine semi-finished product quantity too much produces overstocked, then stop a roller sewing machine, superfluous semi-finished product are gone to supplementary material scheduling module by the auxiliary sticky footwear module of allotment workman simultaneously.When sewing machine quantity is very few, then accelerate transmission cycle and the speed of service of automatic delivery unit, lowered from 1 hour, processing unit shortens the transmission cycle according to the percentage of output difference, improve the travel speed of electronic carrier loader simultaneously, and in supplementary material deployment unit, call in not enough semi-finished product.Ensure the stable linking between each manufacturing procedure.
Wherein the working method of electronic carrier loader 5 is: between two adjacent processing modules, two electronic carrier loaders are parked in respectively, the discharging opening of lower road processing module, by charging aperture, hold the semi-finished product machined in real time, this electronic carrier loader is also by the signal enabling motor of processing unit, travel the delivery point to next procedure, metal inductive switch is wherein shut down after delivery point being detected, and to processing unit feedback position information, in like manner simultaneously, the electronic carrier loader 5 in lower road starts to be opened to upper track processing module, stepper motor and gearbox is provided with in electronic carrier loader 5, after receiving the urgent information of processing unit, the travel speed of electronic carrier loader 5 promotes from original low speed 1M per second, by upper, the output difference percentage of lower road manufacturing procedure promotes, maximumly be no more than 3M per second.
Quality restriction station 43 is provided with some waste products connect with collection unit lotus root to originate counter, this waste product source counter respectively each processing module corresponding for adding up the quantity scrapped in each processing module.In processing module, be provided with alarm, this alarm is controlled by processing unit, gives the alarm when this processing module quantity scrapped exceeds preset value, facilitates workshop management personnel to detect rejection number in real time, strengthens quality monitoring, improves product percent of pass.Manipulation, the taking away of raw and auxiliary material of the various kinds of equipment in the lean workshop in the present invention are changed preferably by intelligent robot/manipulator realization, can certainly be realized by artificial.
Embodiment 2, the present embodiment 2 is only, to the improvement of the Application way of supplementary material deployment unit with the difference of embodiment 1.See Figure of description 3, arrange in upper and lower road processing module and all at least comprise 5 process equipment/production lines, under default output, the output of each upper and lower road process equipment/production line is roughly equal.Detect real time information by its weight tester, when the output balance of each upper and lower road process equipment/production line, electronic carrier loader 5 directly through supplementary material scheduling module, transmits between upper and lower road processing module.When upper, when there is product difference in lower road processing module, first electronic carrier loader enters supplementary material scheduling module, in upper track processing module, output is large, removal exceeds lower road processing module production portion loaded article to supplementary material scheduling module, and upper track processing module yields poorly, then in supplementary material scheduling module, install few part output additional, realize the orderly of processing module between each passage, stable linking, namely above-mentioned supplementary material scheduling module is distributed in the temporary shelf between the processing module of each passage, the passage passed through for electronic carrier loader 5 is provided with below these shelf, at electronic carrier loader 5 through shelf, by manipulator or artificial loading/unloading loaded article.
Embodiment 3: shoemaking lean workshop, comprise supplementary material scheduling module and processing module, this processing module is divided into severing cutting module 1, sewing machine module 2, sticky footwear module 3, post-processing module 4 in detail, wherein: severing cutting module 1, sewing machine module 2, sticky footwear module 3, post-processing module 4 distribute side by side, supplementary material scheduling module is interspersed to be arranged between each processing module, described severing cutting module comprises some the numerical control material cutting machines be arranged in juxtaposition, described sewing machine module 2 comprises some the roller sewing machines be arranged side by side 21, described sticky footwear module 3 comprises circular line 3, at the multiple sticky footwear workbench 32 of the upper even arrangement of this circular line 3 line, be furnished with for fixing putting shoe last or hat block station 34 and putting the adjacent delasting station 34 of shoe last or hat block station 34 of shoe tree on sole in one end of circular line 3, baking-glue machine 33 is provided with between each adjacent sticky footwear workbench 32, described post-processing module 4 comprises linear production line, this linear production line is established successively and is distributed with sticky shoestring station 41, cleaning shoes station 42, quality restriction station 43 and multiple package position 44.
Also comprise Workshop control system, this Workshop control system comprises the collecting unit being arranged on and collecting process data in supplementary material scheduling module and each processing module, receives and the collection unit showing this process data and the processing unit analyzed process data; Also comprise connect with collection unit lotus root, at the automatic delivery unit of each processing module head and the tail part movement, this automatic delivery unit is by way of supplementary material scheduling module and according to feedback regulation translational speed, the frequency of processing unit.Described circular line 3 comprise frame 31, around frame 31 arrange conveyer chain 35 and with the hanging platform 36 rotated around frame 31 by conveyer chain 35, described hanging platform 36 is provided with top tray 37, middle pallet 38 and lower tray 39, the setting of multiple layer tray, easily when viscose glue, the classification of all kinds of materials such as upper of a shoe material, sole is put, is transmitted, effectively improve the utilization ratio of conveyer belt, and by sub-category, the brush coating with the period, drying glue, viscose glue, effectively improve the output of viscose glue operation.
Described middle pallet 38 comprises the back shaft 381 hinged with one end hanging platform 36, is hinged on the support page 382 on back shaft 381; This support page 382 is provided with protruding inserting column towards one end of hanging platform 36, described hanging platform 36 is provided with bolster axle center for radius is circular equally distributed adjustment hole 383, described inserting column and adjustment hole 383 grafting.After two support pages 382 form the angle of V-shaped, the sole be coated on outside shoe tree can be upside down in this on pallet 38, avoid shoe tree to topple over and cause glue overcurrent, utilize the adjustable setting supported between page 382, can for the shape of pallet 38 in different types of sole quick adjustment, its scope of application significantly increases.
Embodiment 4, a kind of lean control system of shoemaking workshop, concrete scheme is as follows:
The semi-finished product machined are put into pallet by S1, processing module in real time, single half-finished weight is a, when semi-finished product gross weight in front tray is b, real-time value a, b report to processing unit by weight tester 54 respectively, processing unit calculates current semi-finished product quantity according to b/a, is calculating real-time output c according to current processing used time t;
The value c of S2, display unit display each station current, allocates supplementary material scheduling module to the supply of each processing module supplementary material according to value c;
S3, processing unit control number of devices in running order in modules according to the value c of each processing module, and roughly c is close to make each value.
The quantity scrapped in each stage is passed to controller by S4, described waste product source counter in real time, and controller sends correction notices to the processing module that quantity scrapped accounts for more than 5% of value b.
Process equipment load condition in each processing module of real-time allotment, the shoe pattern for variety classes, different model realizes real-time Classification Management, ensures the rational allocation of employee in workshop.Realize detecting in real time for rejection number of all categories, the operation implementation focus supervision that, error rate high for technology difficulty is large simultaneously, improve plant production qualification rate greatly.
Claims (10)
1. shoemaking lean workshop, comprises supplementary material scheduling module and processing module, and this processing module is divided into severing cutting module (1), sewing machine module (2), sticky footwear module, post-processing module (4) in detail, it is characterized in that:
Severing cutting module (1), sewing machine module (2), sticky footwear module, post-processing module (4) distribute side by side, and supplementary material scheduling module is interspersed to be arranged between each processing module;
Also comprise Workshop control system, this Workshop control system comprises and to be arranged in each processing module the collecting unit that process data is collected, and receives and the collection unit showing this process data and the processing unit analyzed process data;
Also comprise connect with collection unit lotus root, at the automatic delivery unit of each processing module head and the tail part movement, this automatic delivery unit is by way of supplementary material scheduling module and according to its translational speed of feedback regulation, the frequency of processing unit.
2. shoemaking lean workshop according to claim 1, it is characterized in that: described severing cutting module comprises some the numerical control material cutting machines be arranged in juxtaposition, described sewing machine module (2) comprises some the roller sewing machines be arranged side by side (21), described sticky footwear module comprises circular line (3), the multiple sticky footwear workbench (32) of the upper even arrangement of this circular line (3) line, be furnished with for fixing putting shoe last or hat block station and putting the adjacent delasting station of shoe last or hat block station of shoe tree on sole in one end of circular line (3), baking-glue machine (33) is provided with between each adjacent sticky footwear workbench (32), described post-processing module (4) comprises linear production line, this linear production line is established successively and is distributed with sticky shoestring station (41), cleaning shoes station (42), quality restriction station (43) and multiple package position (44).
3. shoemaking lean workshop according to claim 2, it is characterized in that: described conveyer comprises electronic carrier loader (5) and is distributed in the other delivery point (51) of each processing module, two electronic carrier loaders (5) being respectively used to come and go are set between two often adjacent processing modules, described electronic carrier loader (5) bottom is provided with the metal inductive switch controlling electronic carrier loader (5) start/stop, the sheet metal of described delivery point (51) for fixing on the ground, be provided with for placing half-finished pallet (55) in electronic carrier loader (5) top.
4. shoemaking lean workshop according to claim 3, is characterized in that: information acquisition unit is for being arranged on pallet (55) below, for detecting the weight tester (54) of semi-finished product weight in pallet (55).
5. shoemaking lean workshop according to claim 4, it is characterized in that: quality restriction station (43) is provided with some waste products connect with collection unit lotus root and originates counter, this waste product source counter respectively each processing module corresponding for adding up the quantity scrapped in each processing module.
6. shoemaking lean workshop according to claim 5, it is characterized in that: in processing module, be provided with alarm, this alarm is controlled by processing unit, gives the alarm when this processing module quantity scrapped exceeds preset value.
7. shoemaking lean workshop according to claim 6, it is characterized in that: described circular line (3) comprises frame (31), the conveyer chain (35) that arranges around frame (31) and with the hanging platform (36) rotated around frame (31) by conveyer chain (35), described hanging platform (36) is provided with top tray (37), middle pallet (38) and lower tray (39).
8. shoemaking lean workshop according to claim 7, it is characterized in that: described middle pallet (38) comprises the back shaft (381) hinged with one end hanging platform (36), be hinged on the support page (382) on back shaft (381); This support page (382) is provided with protruding inserting column towards one end of hanging platform (36), described hanging platform (36) is provided with bolster axle center as radius is circular equally distributed adjustment hole (383), described inserting column and adjustment hole (383) grafting.
9. the lean control method in shoemaking workshop according to claim 8, it is characterized in that: on, 5 process equipment/production lines are all at least comprised in lower road processing module, under default output, on each, the output of lower road process equipment/production line is roughly equal, real time information is detected by its weight tester, on each, when the output of lower road process equipment/production line balances, electronic carrier loader 5 is directly through supplementary material scheduling module, upper, transmit between lower road processing module, when upper, when there is product difference in lower road processing module, first electronic carrier loader enters supplementary material scheduling module, in upper track processing module, output is large, removal exceeds lower road processing module production portion loaded article to supplementary material scheduling module.
10. the lean control method in shoemaking workshop, is characterized in that:
The semi-finished product machined are put into pallet by S1, processing module in real time, single half-finished weight is a, when semi-finished product gross weight in front tray is b, real-time value a, b report to processing unit by weight tester respectively, processing unit calculates current semi-finished product quantity according to b/a, is calculating real-time output c according to current processing used time t;
The value c of S2, display unit display each station current, allocates supplementary material scheduling module to the supply of each processing module supplementary material according to value c;
S3, processing unit control number of devices in running order in modules according to the value c of each processing module, and roughly c is close to make each value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610053133.4A CN105520278B (en) | 2016-01-26 | 2016-01-26 | Shoemaking lean workshop and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610053133.4A CN105520278B (en) | 2016-01-26 | 2016-01-26 | Shoemaking lean workshop and its control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105520278A true CN105520278A (en) | 2016-04-27 |
| CN105520278B CN105520278B (en) | 2019-05-03 |
Family
ID=55763182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610053133.4A Active CN105520278B (en) | 2016-01-26 | 2016-01-26 | Shoemaking lean workshop and its control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105520278B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106125687A (en) * | 2016-07-29 | 2016-11-16 | 成都卡美多鞋业有限公司 | A kind of intelligent women's shoes automatic production and processing system |
| CN106307822A (en) * | 2016-09-23 | 2017-01-11 | 王文平 | Lean-production shoe molding production line |
| CN107411237A (en) * | 2016-05-24 | 2017-12-01 | 阿迪达斯股份公司 | Method and system for automatic shoes |
| US10639861B2 (en) | 2016-05-24 | 2020-05-05 | Adidas Ag | Sole mold for manufacturing a sole |
| US10645992B2 (en) | 2015-02-05 | 2020-05-12 | Adidas Ag | Method for the manufacture of a plastic component, plastic component, and shoe |
| US10723048B2 (en) | 2017-04-05 | 2020-07-28 | Adidas Ag | Method for a post process treatment for manufacturing at least a part of a molded sporting good |
| US10730259B2 (en) | 2016-12-01 | 2020-08-04 | Adidas Ag | Method for the manufacture of a plastic component, plastic component, and shoe |
| WO2021129113A1 (en) * | 2019-12-26 | 2021-07-01 | 瑞安市大虎鞋业有限公司 | Automatic production line for military shoes formed by means of cold bonding |
| US11135797B2 (en) | 2013-02-13 | 2021-10-05 | Adidas Ag | Methods for manufacturing cushioning elements for sports apparel |
| US11407191B2 (en) | 2016-05-24 | 2022-08-09 | Adidas Ag | Method for the manufacture of a shoe sole, shoe sole, and shoe with pre-manufactured TPU article |
| US11938697B2 (en) | 2016-05-24 | 2024-03-26 | Adidas Ag | Method and apparatus for automatically manufacturing shoe soles |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101313789A (en) * | 2008-07-02 | 2008-12-03 | 文芳 | Automatic shoes product line and technique thereof |
| CN202952457U (en) * | 2012-07-19 | 2013-05-29 | 洛阳新思路电气股份有限公司 | Automatic shoemaking machine |
| CN104657835B (en) * | 2013-11-20 | 2018-01-16 | 沈阳工业大学 | A kind of engineering shop's scheduling and monitoring system and method |
-
2016
- 2016-01-26 CN CN201610053133.4A patent/CN105520278B/en active Active
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11945184B2 (en) | 2013-02-13 | 2024-04-02 | Adidas Ag | Methods for manufacturing cushioning elements for sports apparel |
| US11135797B2 (en) | 2013-02-13 | 2021-10-05 | Adidas Ag | Methods for manufacturing cushioning elements for sports apparel |
| US10645992B2 (en) | 2015-02-05 | 2020-05-12 | Adidas Ag | Method for the manufacture of a plastic component, plastic component, and shoe |
| US11470913B2 (en) | 2015-02-05 | 2022-10-18 | Adidas Ag | Plastic component and shoe |
| CN107411237A (en) * | 2016-05-24 | 2017-12-01 | 阿迪达斯股份公司 | Method and system for automatic shoes |
| US10639861B2 (en) | 2016-05-24 | 2020-05-05 | Adidas Ag | Sole mold for manufacturing a sole |
| US11964445B2 (en) | 2016-05-24 | 2024-04-23 | Adidas Ag | Method for the manufacture of a shoe sole, shoe sole, and shoe with pre-manufactured TPU article |
| US10974476B2 (en) | 2016-05-24 | 2021-04-13 | Adidas Ag | Sole mold for manufacturing a sole |
| US11938697B2 (en) | 2016-05-24 | 2024-03-26 | Adidas Ag | Method and apparatus for automatically manufacturing shoe soles |
| US11407191B2 (en) | 2016-05-24 | 2022-08-09 | Adidas Ag | Method for the manufacture of a shoe sole, shoe sole, and shoe with pre-manufactured TPU article |
| CN106125687A (en) * | 2016-07-29 | 2016-11-16 | 成都卡美多鞋业有限公司 | A kind of intelligent women's shoes automatic production and processing system |
| CN106307822A (en) * | 2016-09-23 | 2017-01-11 | 王文平 | Lean-production shoe molding production line |
| US11504928B2 (en) | 2016-12-01 | 2022-11-22 | Adidas Ag | Method for the manufacture of a plastic component, plastic component, midsole and shoe |
| US10730259B2 (en) | 2016-12-01 | 2020-08-04 | Adidas Ag | Method for the manufacture of a plastic component, plastic component, and shoe |
| US10723048B2 (en) | 2017-04-05 | 2020-07-28 | Adidas Ag | Method for a post process treatment for manufacturing at least a part of a molded sporting good |
| WO2021129113A1 (en) * | 2019-12-26 | 2021-07-01 | 瑞安市大虎鞋业有限公司 | Automatic production line for military shoes formed by means of cold bonding |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105520278B (en) | 2019-05-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105520278A (en) | Shoemaking lean workshop and control method thereof | |
| CN104997242B (en) | A kind of automatization shoemaking spraying colloid system of online glue spraying, detection and screening | |
| CN206622330U (en) | A kind of rotary-type automatic express delivery sorting system | |
| CN105171936B (en) | Stone deep processing modularization automatic production line and production method | |
| CN102247001B (en) | Flexible manufacturing and precise formulation process for threshing and redrying tobacco leaves | |
| CN104828282A (en) | Multi-station film sticking machine | |
| CN109201502A (en) | A kind of Intelligent logistics sorting conveying device based on computer control | |
| CN111538295A (en) | Flexible production management system | |
| CN106249695A (en) | Wheel hub CNC flexible manufacturing system (FMS) based on machine vision | |
| CN205628388U (en) | Automatic clamping spraying jig equipment | |
| CN205927810U (en) | Automatic assembly equipment of ebuche | |
| CN106040598A (en) | Automatic picking system based on unmanned delivery, sorting and storage functions | |
| CN105414988A (en) | Flexible machining device of elevator door sheets and wall boards | |
| CN105212252A (en) | A kind of former cigarette selection method of man-computer cooperation and technique | |
| CN108377750A (en) | A kind of stereoscopic frame strawberry picking auxiliary machinery | |
| CN208760966U (en) | Minitype fruits novel weighing quantitative package equipment | |
| CN208666416U (en) | Logistics automatic distribution system | |
| CN209408726U (en) | A kind of plate membrane pressure production system | |
| CN108082808B (en) | Fabric storage area system and fabric running method thereof | |
| CN111105290A (en) | Personalized customization-based shoemaking production line layout and scheduling mode thereof | |
| CN207671246U (en) | A kind of material automatic sorting device | |
| CN205927811U (en) | A cut apart mechanism for ebuche | |
| CN102861832B (en) | Automatic basketing system for workpieces | |
| CN115122065A (en) | Control system and control method for bearing assembly flexible production line | |
| CN108583975A (en) | Minitype fruits novel weighing quantitative package equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20161021 Address after: 325024 Wenzhou City, Longwan Province, the streets of the district in the first phase of the industrial zone, nature Road No. 6, layer second, layer three, three Applicant after: Wenzhou Euro Garments Co., Ltd. Address before: 325024 Zhejiang City, Longwan Province, the streets of the District of Wenzhou, the first phase of the industrial zone, No. three nature road, layer 6, layer fourth Applicant before: ZHEJIANG JOSINY HOLDING CO., LTD. |
|
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 325000 the second, third layer of No. 6 nature road, three phase Industrial Zone, Longwan District, Wenzhou, Zhejiang. Applicant after: Zhejiang Zhuo shini Footwear Company Limited Address before: 325024 the second, third layer of No. 6 nature road, three phase Industrial Zone, Longwan District, Wenzhou, Zhejiang. Applicant before: Wenzhou Euro Garments Co., Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: No. 2066, Binhai 6th Road, Yongxing street, Longwan District, Wenzhou City, Zhejiang Province 325000 Patentee after: ZHEJIANG JOSINY SHOES Co.,Ltd. Address before: 325000 the second, third layer of No. 6 nature road, three phase Industrial Zone, Longwan District, Wenzhou, Zhejiang. Patentee before: ZHEJIANG JOSINY SHOES Co.,Ltd. |