CN207671246U - A kind of material automatic sorting device - Google Patents
A kind of material automatic sorting device Download PDFInfo
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- CN207671246U CN207671246U CN201721479529.1U CN201721479529U CN207671246U CN 207671246 U CN207671246 U CN 207671246U CN 201721479529 U CN201721479529 U CN 201721479529U CN 207671246 U CN207671246 U CN 207671246U
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- China
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- belt conveyor
- lower layer
- upper layer
- control system
- elevating mechanism
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Abstract
The utility model provides a kind of material automatic sorting device, same station for material to be distributed to more stamp equipment, including upper layer belt conveyor, lower layer's belt conveyor and control system, upper layer belt conveyor is vertically arranged in above lower layer's belt conveyor；Upper layer belt conveyor includes the main conveyor line of several longitudinal arrangements as main line, and lower layer's belt conveyor includes several transversely arranged secondary pipelines as by-pass, and control system is used to control the automated production control of whole production line；Material is fed forward in order by upper layer belt conveyor, material is positioned over lower layer's belt conveyor by material through upper layer belt conveyor by lifting action, and material conveying is distributed to stamp equipment station by lower layer's belt conveyor.The utility model can be automatically controled each by-pass using system and distribute material, selectively distribute, and sorting precision is high, versatile, and full automation sorts material.
Description
Technical field
The utility model is related to a kind of Material Sorting field more particularly to a kind of material automatic sorting devices.
Background technology
Due to increasingly focusing on standardization, scientific, institutionalization and intelligence during enterprise manufactures on a large scale
Change；It can continuous, large batch of decomposition cargo using Automated Sorting System.It is automatic to divide due to using assembly line automatic job mode
System not climate, the limitations such as muscle power of time, people are picked, it can be with continuous operation, simultaneously because the Automated Sorting System unit interval
Sorting number of packages is more, and therefore, the sorting ability of Automated Sorting System is that manual sorting's system is incomparable；In each enterprise from
Dynamicization assembly line accelerates continuous productive process speed, not only increases production efficiency, also reduce operation by changing production procedure
Cost reduces the expenditure of manpower and materials, improves enterprise management efficiency.
Utility model content
The utility model provides a kind of intelligence of material full-automation sorting to overcome the shortcomings of existing manual sorting
Device and its method for sorting, for replacing cumbersome hand-sorted mode, to ensure the quality and production efficiency of product.
Realize that above-mentioned purpose the technical solution of the utility model is a kind of material automatic sorting device, for dividing material
It is sent on the same station of more stamp equipment, including upper layer belt conveyor, lower layer's belt conveyor and control system
System, the upper layer belt conveyor are vertically arranged in above lower layer's belt conveyor；Upper layer belt conveyor, including it is several
The main conveyor line of platform longitudinal arrangement is as main line, for carrying material and material being driven to be fed forward；Lower layer's belt conveyor,
Including several transversely arranged secondary pipelines as by-pass, for material to be turned direction conveying；Control system, it is whole for controlling
The automated production control of production line；Material is fed forward in order by upper layer belt conveyor, material is through upper layer
Material is positioned over lower layer's belt conveyor by belt conveyor by lifting action, by lower layer's belt conveyor by material
Conveying is distributed to stamp equipment station.
Further, a kind of material automatic sorting device further includes an at least elevating mechanism, the elevating mechanism
It is placed between upper layer belt conveyor and lower layer's belt conveyor, when material turns by-pass from main line, passes through elevating mechanism
Action will be put in by-pass under material, and material is turned by-pass from main line and turns direction conveying.
Further, a kind of material automatic sorting device further includes an at least testing agency, the testing agency
It is placed in above the belt conveyor of upper layer, when material is when upper layer belt conveyor conveys, testing agency monitors correspondence in real time
Upper layer belt conveyor and lower layer's belt conveyor material situation, if testing agency monitors upper layer belt conveyor
There are materials, while lower layer's belt conveyor does not have material, then information is fed back to control system by testing agency, are by control
System control elevating mechanism action transfers material to lower layer's belt conveyor；If testing agency monitors upper layer belt conveyor
There are materials for structure, while there are materials for lower layer's belt conveyor, if at the same time testing agency monitors previous upper layer skin
There are materials for band conveying mechanism, then corresponding upper layer belt conveyor is out of service, and elevating mechanism is failure to actuate；If testing agency
Upper layer belt conveyor is monitored there are material, while lower layer's belt conveyor is there are material, at the same time testing agency
If monitoring, previous upper layer belt conveyor does not have material, corresponding upper layer belt conveyor to remain operational.
Further, a kind of material automatic sorting device further includes an at least sensor mechanism, the sensor
Mechanism is placed in each by-pass both ends, when lower layer's belt conveyor turns direction transmission material, if sensor mechanism senses that material arrives
Behind position, then information is fed back into control system, it is out of service to control corresponding lower layer's belt conveyor by control system；If passing
Sensor mechanism does not sense material, then information is fed back to control system, and controlling corresponding elevating mechanism by control system will
Material, which is delivered to, to be put to lower layer's belt conveyor.
Further, the upper layer belt conveyor, lower layer's belt conveyor, elevating mechanism and testing agency pair
Should and quantity be waited to be arranged.
Further, the sensor mechanism quantity is doubled based on elevating mechanism quantity.
Further, a kind of material automatic sorting method, includes the following steps：
Step 1) passes through set-up of control system system equipment parameter, starting device；
Step 2) launches material in corresponding upper layer belt conveyor；
Step 3) upper layer belt conveyor by material transportation to above corresponding lower layer's belt conveyor, testing agency
Upper layer belt conveyor and lower layer's belt conveyor material situation are detected simultaneously, and information is fed back into control system, is controlled
System processed controls the corresponding elevating mechanism action of upper layer belt conveyor successively according to testing agency's testing result；
Whether in place step 4) sensor mechanism senses material, and information is fed back to control system；
Step 5) material is delivered to stamp equipment, completes a material granting, while next material issuing period starts；
Step 6) circulation step 1) to step 5) until material all provides completion.
Further, the step 3) includes the following steps：
Step 31) upper layer belt conveyor will be above material transportation to corresponding lower layer's belt conveyor；
Step 32) the testing agency monitors corresponding upper layer belt conveyor and lower layer's belt conveyor object in real time
Expect situation, if testing agency monitors upper layer belt conveyor, there are materials, while lower layer's belt conveyor does not have material,
It then goes to step 33)；If testing agency monitors upper layer belt conveyor, there are materials, while lower layer's belt conveyor exists
Material, while there are materials for previous upper layer belt conveyor, then go to step 34)；If testing agency monitors upper layer belt
There are materials for conveying mechanism, while there are materials for lower layer's belt conveyor, while previous upper layer belt conveyor does not have
35) material is then gone to step；
Information is fed back to control system by step 33) testing agency, is acted material by control system control elevating mechanism
It transfers to lower layer's belt conveyor；
Step 34) elevating mechanism is failure to actuate, and corresponding upper layer belt conveyor is out of service；
Step 35) elevating mechanism is failure to actuate, and corresponding upper layer belt conveyor remains operational.
Further, the step 4) includes the following steps：
Whether in place step 41) sensor mechanism senses material in real time, if sensor mechanism senses material in place,
It goes to step 42), if sensor mechanism does not sense material, goes to step 43)；
Information is fed back to control system by step 42) sensor mechanism, and it is defeated to control corresponding lower layer's belt by control system
Send mechanism out of service, and corresponding elevating mechanism is without action；
Information is fed back to control system by step 43) sensor mechanism, by control system control corresponding elevating mechanism into
Action is made.
The beneficial effects of the utility model：Large batch of material can be rapidly and accurately sorted automatically, it is automatic using system
Each by-pass distribution material, and alternative distribution are controlled, sorting precision is high, accurate, speed is fast；Whole production line device is only
Need to configure staff send out material can more coders assign, realize that full automation sorts material, largely
Improve working efficiency；On the other hand, versatile, a variety of different materials can be sorted；The smart machine of the utility model is certainly
Dynamicization degree is very high, fully achieves the requirement of full-automatic production, and product can be performed fully automatic in a whole set of smart machine completely
It is distributed on different coders, realizes full-automatic production, direct labor can be largely reduced, improve production efficiency.
Description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 is the sorting equipment vertical view of the utility model；
Fig. 3 is the sorting equipment side view of the utility model；
Fig. 4 is the elevating mechanism schematic diagram of the sorting equipment of the utility model；
Fig. 5 is the flow diagram of the utility model；
In figure, control system 100, upper layer belt conveyor 200, lower layer's belt conveyor 300, elevating mechanism 400,
Testing agency 500, sensor mechanism 600.
Specific implementation mode
In embodiment ,-Fig. 5, a kind of material automatic sorting device are set for material to be distributed to more stamps referring to Fig.1
On standby same station, including upper layer belt conveyor 200, lower layer's belt conveyor 300 and control system 100, institute
It states upper layer belt conveyor 200 and is vertically arranged in 300 top of lower layer's belt conveyor；Upper layer belt conveyor 200, including
The main conveyor line of several longitudinal arrangements is as main line, for carrying material and material being driven to be fed forward；Lower layer's Belt Conveying
Mechanism 300, including several transversely arranged secondary pipelines are conveyed as by-pass for material to be turned direction；Control system
100, the automated production for controlling whole production line controls；By upper layer belt conveyor 200 by material in order to
Material is positioned over lower layer's belt conveyor 300 by preceding conveying, material through upper layer belt conveyor 200 by lifting action,
Material conveying is distributed to stamp equipment station by lower layer's belt conveyor 300.
A kind of material automatic sorting device further includes that an at least elevating mechanism 400, the elevating mechanism 400 is placed in upper layer
Between belt conveyor 200 and lower layer's belt conveyor 300, when material turns by-pass from main line, pass through elevating mechanism 400
Action will be put in by-pass under material, and material is turned by-pass from main line and turns direction conveying；The elevating mechanism 400 includes at least one
Lifting cylinder.
A kind of material automatic sorting device further includes that an at least testing agency 500, the testing agency 500 is placed in upper layer
200 top of belt conveyor, when material is when upper layer belt conveyor 200 conveys, monitoring corresponds in real time for testing agency 500
300 material situation of upper layer belt conveyor 200 and lower layer's belt conveyor, if testing agency 500 monitors upper layer skin
There are materials for band conveying mechanism 200, while lower layer's belt conveyor 300 does not have material, then information is fed back by testing agency 500
To control system 100, the action of elevating mechanism 400 is controlled by control system 100 and transfers material to lower layer's belt conveyor
300；If testing agency 500 monitors upper layer belt conveyor 200, there are materials, while lower layer's belt conveyor 300 is deposited
In material, then testing agency 500 is failure to actuate, and corresponding upper layer belt conveyor 200 is out of service.
A kind of material automatic sorting device further includes that an at least sensor mechanism 600, the sensor mechanism 600 is placed in
Each by-pass both ends, when material is transmitted in 300 turns of directions of lower layer's belt conveyor, if sensor mechanism 600 senses material in place
Afterwards, then information is fed back into control system 100, controlling corresponding lower layer's belt conveyor 300 by control system 100 stops fortune
Row；If sensor mechanism 600 does not sense material, information is fed back into control system 100, is controlled by control system 100
Material is delivered to by corresponding elevating mechanism 400 to be put to lower layer's belt conveyor 300.
Upper layer belt conveyor 200, lower layer's belt conveyor 300, elevating mechanism 400 and testing agency 500 are right
Should and quantity be waited to be arranged；And 600 quantity of sensor mechanism is doubled based on 400 quantity of elevating mechanism.
In the present embodiment, single transversely arranged secondary conveying line width is 450mm, length 2000mm, single longitudinal row
The main conveyor line width of row is 3000mm, length 900mm.
It selects still from the right material issuing to select that machine number (1-8 machines) is specified to send out object from left side material issuing in system setting first
Material is run by automatic start, and belt conveyor No. 1 to No. 8 belt conveyor line in upper layer all starts operation, and operator is by material
It is put on No. 1 upper layer belt conveyor main conveyor line, material No. 8 conveys successively from No. 1 to.
When material is sent on No. 8 upper layer belt conveyors 200, corresponding No. 8 testing agencies 500 monitor corresponding in real time
No. 8 upper layer belt conveyors 200 and No. 8 300 material situations of lower layer's belt conveyor, if testing agency 500 monitors No. 8
There are materials for upper layer belt conveyor 200, while No. 8 lower layer's belt conveyors 300 do not have material, then testing agency 500
Information is fed back into control system 100, controlling the action of elevating mechanism 400 by control system 100 transfers material to No. 8 lower layer's skins
Band conveying mechanism 300；If testing agency 500 monitors No. 8 upper layer belt conveyors 200 there are material, while No. 8 lower layer's skins
There are materials for band conveying mechanism 300, if at the same time testing agency 500 monitors that previous upper layer belt conveyor 200 is deposited
In material, then corresponding No. 8 upper layer belt conveyors 200 are out of service, and elevating mechanism is failure to actuate；If testing agency 500 supervises
Measuring No. 8 upper layer belt conveyors 200, there are materials, while there are materials for No. 8 lower layer's belt conveyors 300, same with this
If when testing agency 500 monitor that previous upper layer belt conveyor 200 does not have material, corresponding No. 8 upper layer belts are defeated
Mechanism 200 is sent to remain operational；When material is transferred to 300, No. 8 300 turns of lower layer's belt conveyors of No. 8 lower layer's belt conveyors
When material is transmitted in direction, if after sensor mechanism 600 senses material in place, information is fed back to control system 100, by controlling
It is out of service that system 100 processed controls corresponding No. 8 lower layer's belt conveyors 300, and No. 8 lines complete primary hair materials；If sensing
Device mechanism 600 does not sense material, then information is fed back to control system 100, and corresponding lifting is controlled by control system 100
The material of upper layer belt conveyor 200 is delivered to by mechanism 400 to be put to lower layer's belt conveyor 300.
When second material is moved on No. 7 upper layer belt conveyors 200, corresponding No. 7 testing agencies 500 supervise in real time
Corresponding No. 7 upper layer belt conveyors 200 and No. 7 300 material situations of lower layer's belt conveyor are surveyed, if testing agency 500
Monitoring No. 7 upper layer belt conveyors 200, there are materials, while No. 7 lower layer's belt conveyors 300 do not have material, then examine
Survey mechanism 500 information is fed back into control system 100, by control system 100 control elevating mechanism 400 action by material transfer to
No. 7 lower layer's belt conveyors 300；If testing agency 500 monitors No. 7 upper layer belt conveyors 200, there are materials, simultaneously
There are materials for No. 7 lower layer's belt conveyors 300, if at the same time testing agency 500 monitors previous upper layer Belt Conveying
There are materials for mechanism 200, then corresponding No. 7 upper layer belt conveyors 200 are out of service, and elevating mechanism is failure to actuate；If detection
Mechanism 500 monitors No. 7 upper layer belt conveyors 200 there are material, while No. 7 300 existences of lower layer's belt conveyor
Material, if at the same time testing agency 500 monitors that previous upper layer belt conveyor 200 does not have material, on corresponding No. 7
Layer belt conveyor 200 remains operational；When material is transferred to 300, No. 7 lower layer's Belt Conveyings of No. 7 lower layer's belt conveyors
When 300 turns of direction transmission materials of mechanism, if after sensor mechanism 600 senses material in place, information is fed back to control system
It is out of service to control corresponding No. 7 lower layer's belt conveyors 300 by control system 100 for system 100, and No. 7 lines complete primary hair objects
Material；If sensor mechanism 600 does not sense material, information is fed back into control system 100, is controlled by control system 100
The material of upper layer belt conveyor 200 is delivered to by corresponding elevating mechanism 400 to be put to lower layer's belt conveyor 300.
When third material is moved on No. 6 upper layer belt conveyors 200, repetition is above to be acted；So successively from No. 8
To No. 1 hair material.
It completes a cycle (No. 1 to No. 8) and sends out material, next hair material period, upper layer belt conveyor 1 entirely
Start the action for repeating the upper period entirely to No. 8 pipelines, you can realize that full-automatic sorting provides material to each stamp equipment
On.
The Material Sorting method of the utility model does not need operation and goes to be distributed on each coder, can be direct
Quickly and accurately material is dealt on specified position, reduces human error, reduce direct labor, improves production efficiency and production
Quality；Its intelligent device equipment by Belt Conveying line apparatus material be fed forward and according to each coder demand to
Corresponding coder provides material, can greatly reduce labor intensity using the present apparatus, while improving production automation level.
The utility model is described in detail above, it is described above, only the preferred embodiment of the utility model and
, when the utility model practical range cannot be limited, i.e., all according to the made equivalent changes and modifications of the application range, it all should still belong to this
In utility model covering scope.
Claims (6)
1. a kind of material automatic sorting device, the same station for material to be distributed to more stamp equipment, feature exist
In, including upper layer belt conveyor, lower layer's belt conveyor and control system, the upper layer belt conveyor be vertical
It is placed in above lower layer's belt conveyor；
Upper layer belt conveyor, including several longitudinal arrangements main conveyor line as main line, for carrying material and driving
Material is fed forward；
Lower layer's belt conveyor, including several transversely arranged secondary pipelines are as by-pass, it is defeated for material to be turned direction
It send；
Control system, the automated production for controlling whole production line control；
Material is fed forward in order by upper layer belt conveyor, material is dynamic by lifting through upper layer belt conveyor
Make material be positioned over lower layer's belt conveyor, material conveying is distributed to stamp equipment work by lower layer's belt conveyor
Position.
2. a kind of material automatic sorting device according to claim 1, which is characterized in that further include an at least elevator
Structure, the elevating mechanism are placed between upper layer belt conveyor and lower layer's belt conveyor, when material turns by-pass from main line
When, by-pass will be put under material by elevating mechanism action, material is turned into by-pass from main line and turns direction conveying.
3. a kind of material automatic sorting device according to claim 2, which is characterized in that further include an at least detection machine
Structure, the testing agency are placed in above upper layer belt conveyor, when material is when upper layer belt conveyor conveys, detection machine
Structure monitors corresponding upper layer belt conveyor and lower layer's belt conveyor material situation in real time, if testing agency monitors
There are materials for layer belt conveyor, while lower layer's belt conveyor does not have material, then information is fed back to control by testing agency
System processed is transferred material to lower layer's belt conveyor by control system control elevating mechanism action；If testing agency monitors
To upper layer belt conveyor there are material, while lower layer's belt conveyor there are material, then elevating mechanism is failure to actuate, corresponding
Upper layer belt conveyor it is out of service.
4. a kind of material automatic sorting device according to claim 2, which is characterized in that further include an at least sensor machine
Structure, the sensor mechanism is placed in each by-pass both ends, when lower layer's belt conveyor turns direction transmission material, if sensor mechanism
After sensing material in place, then information is fed back into control system, corresponding lower layer's belt conveyor is controlled by control system
It is out of service；If sensor mechanism does not sense material, information is fed back into control system, is controlled and is corresponded to by control system
Elevating mechanism material is delivered to lower layer's belt conveyor.
5. a kind of material automatic sorting device according to claim 3, which is characterized in that the upper layer belt conveyor
Structure, lower layer's belt conveyor, elevating mechanism and testing agency are corresponding and quantity is waited to be arranged.
6. a kind of material automatic sorting device according to claim 4, which is characterized in that the sensor mechanism quantity with
Double based on elevating mechanism quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721479529.1U CN207671246U (en) | 2017-11-08 | 2017-11-08 | A kind of material automatic sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721479529.1U CN207671246U (en) | 2017-11-08 | 2017-11-08 | A kind of material automatic sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207671246U true CN207671246U (en) | 2018-07-31 |
Family
ID=62964730
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721479529.1U Expired - Fee Related CN207671246U (en) | 2017-11-08 | 2017-11-08 | A kind of material automatic sorting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207671246U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107720217A (en) * | 2017-11-08 | 2018-02-23 | 肇庆皈智能科技有限公司 | A kind of material automatic sorting device and its method |
| CN110386447A (en) * | 2019-08-21 | 2019-10-29 | 常州铭赛机器人科技股份有限公司 | Magazine conveying device |
-
2017
- 2017-11-08 CN CN201721479529.1U patent/CN207671246U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107720217A (en) * | 2017-11-08 | 2018-02-23 | 肇庆皈智能科技有限公司 | A kind of material automatic sorting device and its method |
| CN110386447A (en) * | 2019-08-21 | 2019-10-29 | 常州铭赛机器人科技股份有限公司 | Magazine conveying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180731 Termination date: 20191108 |