A kind of former cigarette selection method of man-computer cooperation and technique
Technical field
The present invention relates to technology and method that tobacco business Threshing Re-dry Product Line pretreatment Central Plains cigarette selects.
Background technology
Along with the development of domestic become more meticulous beating and double roasting process and equipment, for improving the quality of tobacco leaf, beating and double roasting enterprise selects the former cigarette in pretreatment section and more and more payes attention to, particularly high-grade cigarette, lotus king, China's cigarettes etc. are higher to the selective requirement of former cigarette, and the former cigarette at present in pre existing processing section to select be adopt artificial sub-material, hand picking and man power encasement, production effect is lower, labor intensive is more, belong to work and compare comparatively dense, beating and double roasting enterprises using the labor is increased, human cost remains high, and progressively develop along with society, the living standard of relevant institutions and the people improves constantly, each beating and double roasting enterprises using the labor cost is also being climbed to a higher point year by year, due to working environment, the restriction of condition remuneration, the awkward situation of workman when some enterprises even occur recruiting discontented zero, secondly the precision that former cigarette is selected is subject to the impact of artificiality larger, thus affects the precision of raw material selection, therefore affects enterprise product quality, causes certain wastage of material, again, the hand picking technique that the redrying enterprise had at present adopts falls behind, and layout is unreasonable, causes production capacity not enough, thus brings stealthy economic loss to enterprise.
For this reason, need former cigarette selection method and the technique of developing a kind of man-computer cooperation, to replace technique backward at present and method, reduce manual intervention, improve and select efficiency, very big reduction cost of labor, thus the present situation improving that whole beating and double roasting pretreatment line selects technique, to meet the demand of existing market.
Summary of the invention
In view of above-mentioned technology status, the present invention relates generally to a kind of former cigarette of man-computer cooperation in tobacco business and selects Processes and apparatus, specifically a kind of high speed, the on-line checkingi of being effectively association of activity and inertia and select the method for former cigarette, be mainly used in choosing the green grass or young crops in former cigarette, mould, assorted, stiff cigarette and oil to ooze cigarette, and automatically complete the Chemical bath deposition and mark of choosing raw material, frame up labeling respectively automatically.Thus under the prerequisite of quality is selected in guarantee, effective lifting selects speed, reduces cost of labor and labor strength.Reduce the cost of production and processing, increase the economic benefit of each manufacturing enterprise.
The present invention mainly for the former cigarette in current beating and double roasting pretreatment line select in line how to improve former cigarette select efficiency and reduce cost of labor, improving the business efficiency of each manufacturing enterprise and the equipment of the thinking that proposes and exploitation, is effectively improve former cigarette to select one of efficiency and the means reducing cost of labor.
The present invention selects efficiency for effectively improving former cigarette and reduces cost of labor, have employed the thinking of being association of activity and inertia, emphasis adopts the mode of man-computer cooperation, make supplied materials (the former cigarette before beating and double roasting) before feeding beating and double roasting processing line, people, machine combine to be chosen the green grass or young crops in former cigarette, mould, assorted, stiff cigarette and oil and to ooze cigarette, and realized Chemical bath deposition and the mark of choosing raw material by near-infrared tobacco constituent analysis detector, frame up labeling respectively automatically.
Technical scheme of the present invention is as follows:
A kind of former cigarette selection method of man-computer cooperation and technique, it is characterized in that, this technological process is made up of seven sections of operations: first paragraph is people, machine combines and just chooses cut-out operation, this section comprises feeding device, gets piece of sack device, device, cull board, shearing device, qualified, defective smoked sheet induction system are made thinner in vanning distribution system, layering, realizes tentatively selecting and cutting off former cigarette; Second segment is buffer memory, constant flow, heat, loose operation, this section comprise buffer memory to tobacco leaf, flow all permanent, heat, aeration apparatus, tobacco leaf is carried out heating with loose, improve the resist processing of tobacco leaf, be conducive to making thinner of tobacco leaf to select, heat loose before arrange buffer memory and all constant flow device be beneficial to tobacco leaf heat, loose; 3rd section is sieve sand, removal of impurities, buffer memory operation, and this operation major function is the fragment, light weight sundries etc. removed in raw material, arranges station, is beneficial to back segment sub-material, the essence that paves selects after the removal of impurities of sieve sand; 4th section is sub-material, pave smart selection process, and supplied materials is carried out many ratio uniform sub-material, and paves and draw thin for single-layered, and being beneficial to man-computer cooperation photoelectricity selects; 5th section is the multiple selection process of photoelectricity, and the defective tobacco leaf picked out by leading portion carries out photoelectricity and selects again, and the qualified tobacco leaf that final election is chosen imports produces main line, and underproof smoked sheet processes separately; 6th section is near-infrared smoked sheet analysis of components and mark operation, this operation carries out the Chemical bath deposition of tobacco leaf to the defective smoked sheet (category-B) after leading portion cut-out, qualified smoked sheet (category-A) and labour contractor, and mark, be conducive to the formula of tobacco leaf; 7th section is labeling binning procedure, this operation by automatic material flow equipment by the defective smoked sheet (category-B) picked out, qualified smoked sheet (category-A) and labeling head is framed up stand-by after labeling.
Wherein:
After former cigarette feeds intake after artificial loading operation material loading to artificial removal's piece of sack or plant equipment removes piece of sack operation, be transported to after selecting at the beginning of artificial or plant equipment and framing up and cut off stem-butts laying station, realize again just selecting former cigarette by artificial or plant equipment at cut-out stem-butts laying station, to qualified stem-butts be selected carry out labour contractor and the separating of tobacco bundle and leaf of form of being cut off at a single blow by cut-out equipment after just having selected, shearing device can need leaf or labour contractor's length to regulate according to technique herein, former cigarette cuts off the labour contractor after being separated and frames up by carrying out machine automatization after the analysis of near-infrared tobacco constituent analysis detector and label, leaf is entered by storage cabinet, feeding machine, gauge line, the buffer memory of electronic scale composition, constant flow system after former cigarette cuts off and is separated heats loose equipment and carries out heating loose, heats loose equipment and adopts tunnel type or drum-type, through heating loose after leaf by impurity removing equipment removing heavy foreign material and light weight sundries after send into downstream buffer memory storage cabinet, leaf by entering distribution equipment after storage cabinet buffer memory, distribution equipment is made up of feeding distribution mechanism or scraper plate feeding mechanism, feeding distribution mechanism will heat, loose, former stem-butts leaf after impurity elimination is evenly divided into one to two ten part, by artificial or light blanking miscellaneous equipment, the former cigarette after sub-material is carried out precision to select, the independent discharging of defective smoked sheet picked out, after artificial or equipment are chosen again, by defective leaf vanning after near-infrared smoked sheet analysis of components and mark, mark, put in storage stand-by, qualified leaf smoked sheet is imported qualified smoked sheet main line, the qualified smoked sheet picked out delivers to near-infrared elemental analysis system by conveying equipment, analyzes laggard luggage frame and identify through near-infrared elemental analysis system.
In the present invention, material process section is in the most leading portion of whole processing line, the first section of choosing and cut-out section after upper material process section, just the section of choosing and to cut off after section be buffer memory, constant flow, heat, frangible section, quantitatively heat after frangible section is sieve sand, removal of impurities, buffer memory section, being the sub-material essence section of choosing afterwards, is that the section of selecting, near-infrared smoked sheet analysis of components detect identification section and the labeling that frames up to photoelectricity again after the sub-material essence section of choosing.
In the present invention, material process and the first section of choosing arrange one or more according to whole linear flow rate demand, and the buffer memory storage cabinet before heating loose equipment carries out gathering or needing arrange multiple constant current amount system and heat loose equipment according to flow.
Qualified after the present invention heats loose equipment is provided with the folic acid section of selecting the artificial or optoelectronic device of multichannel selects according to selecting accuracy requirement.
The inventive method needs to adopt overall or independent carrying out step by step according to technique.
Specific implementation method is:
1, loose tobacco bale to be made thinner process by the equipment of making thinner after selecting and adopting hand automatically to remove the upper and lower piece of sack by precision, loose cigarette tobacco bale enters cutting apparatus stem-butts laying station after making thinner and manually just selects, tobacco leaf after primary election is divided into defective category-B cigarette and qualified cigarette, and defective category-B cigarette directly frames up and labels;
2, just select the defective category-B cigarette that station picks out and carry out artificial final election again at downstream final election station, the qualified tobacco leaf mixed is picked out luggage frame of going forward side by side label from defective category-B cigarette;
3, the qualified stem-butts just picked out is after cutting apparatus, slitting is labour contractor and leaf two parts, labour contractor and leaf individually discharging, labour contractor is detected by near-infrared tobacco constituent analysis detector and carries out automatic ration and frames up and label after a series of conveying equipment;
4, leaf by a series of conveying equipment gather enter buffer memory device and constant flow equipment after enter and only heat, add hot blast, the leaves moisting equipment do not added water; Through heat leaf is made thinner by the layering equipment of making thinner again and to remove in leaf heavily assorted, hemp thread rejecting equipment rejects flax silk, shunting pneumatic separator removal light weight sundries, and the foreign material filtered out carry out independent discharging process;
5, through removal of impurities, leaf is entered buffer memory device, select by again carrying out man-computer cooperation photoelectricity after buffer memory device, that picks out defectively carries out optoelectronic device leaf and selects again, qualified leaf is imported main line, defective leaf is carried out the analysis of near-infrared tobacco constituent analysis detector again after gathering after frame up and label, qualified after gathering is detected leaf and carries out automatic ration and frame up and label by near-infrared tobacco constituent analysis detector;
The invention has the beneficial effects as follows, replace manually with machinery, raise labour productivity, realize automation and the cost efficiency of production line, remarkable advantage of the present invention is man-computer cooperation, compact conformation, decrease manual intervention, select efficiency high, significantly reduce cost of labor, thus improve the present situation selecting technique of whole beating and double roasting pretreatment line.
Former cigarette is made thinner by equipment by method of the present invention automatically, automatically select after multistage sub-material, also can be hand picking.
Accompanying drawing explanation
Fig. 1 is process flow diagram.
Detailed description of the invention
This technological process is made up of seven sections of operations: first paragraph is people, machine combines and just chooses cut-out operation, this section comprises feeding device, gets piece of sack device, device, cull board, shearing device, qualified, defective smoked sheet induction system are made thinner in vanning distribution system, layering, realizes tentatively selecting and cutting off former cigarette; Second segment is buffer memory, constant flow, heat, loose operation, this section comprise buffer memory to tobacco leaf, flow all permanent, heat, aeration apparatus, tobacco leaf is carried out heating with loose, improve the resist processing of tobacco leaf, be conducive to making thinner of tobacco leaf to select, heat loose before arrange buffer memory and all constant flow device be beneficial to tobacco leaf heat, loose; 3rd section is sieve sand, removal of impurities, buffer memory operation, and this operation major function is the fragment, light weight sundries etc. removed in raw material, arranges station, is beneficial to back segment sub-material, the essence that paves selects after the removal of impurities of sieve sand; 4th section is sub-material, pave smart selection process, and supplied materials is carried out many ratio uniform sub-material, and paves and draw thin for single-layered, and being beneficial to man-computer cooperation photoelectricity selects; 5th section is the multiple selection process of photoelectricity, and the defective tobacco leaf picked out by leading portion carries out photoelectricity and selects again, and the qualified tobacco leaf that final election is chosen imports produces main line, and underproof smoked sheet processes separately; 6th section is near-infrared smoked sheet analysis of components and mark operation, this operation carries out the Chemical bath deposition of tobacco leaf to the defective smoked sheet (category-B) after leading portion cut-out, qualified smoked sheet (category-A) and labour contractor, and mark, be conducive to the formula of tobacco leaf; 7th section is labeling binning procedure, this operation by automatic material flow equipment by the defective smoked sheet (category-B) picked out, qualified smoked sheet (category-A) and labeling head is framed up stand-by after labeling.
Wherein:
After former cigarette feeds intake after artificial loading operation material loading to artificial removal's piece of sack or plant equipment removes piece of sack operation, be transported to after selecting at the beginning of artificial or plant equipment and framing up and cut off stem-butts laying station, realize again just selecting former cigarette by artificial or plant equipment at cut-out stem-butts laying station, to qualified stem-butts be selected carry out labour contractor and the separating of tobacco bundle and leaf of form of being cut off at a single blow by cut-out equipment after just having selected, shearing device can need leaf or labour contractor's length to regulate according to technique herein, former cigarette cuts off the labour contractor after being separated and frames up by carrying out machine automatization after the analysis of near-infrared tobacco constituent analysis detector and label, leaf is entered by storage cabinet, feeding machine, gauge line, the buffer memory of electronic scale composition, constant flow system after former cigarette cuts off and is separated heats loose equipment and carries out heating loose, heats loose equipment and adopts tunnel type or drum-type, through heating loose after leaf by impurity removing equipment removing heavy foreign material and light weight sundries after send into downstream buffer memory storage cabinet, leaf by entering distribution equipment after storage cabinet buffer memory, distribution equipment is made up of feeding distribution mechanism or scraper plate feeding mechanism, feeding distribution mechanism will heat, loose, former stem-butts leaf after impurity elimination is evenly divided into one to two ten part, by artificial or light blanking miscellaneous equipment, the former cigarette after sub-material is carried out precision to select, the independent discharging of defective smoked sheet picked out, after artificial or equipment are chosen again, by defective leaf vanning after near-infrared smoked sheet analysis of components and mark, mark, put in storage stand-by, qualified leaf smoked sheet is imported qualified smoked sheet main line, the qualified smoked sheet picked out delivers to near-infrared elemental analysis system by conveying equipment, analyzes laggard luggage frame and identify through near-infrared elemental analysis system.
In the present invention, material process section is in the most leading portion of whole processing line, the first section of choosing and cut-out section after upper material process section, just the section of choosing and to cut off after section be buffer memory, constant flow, heat, frangible section, quantitatively heat after frangible section is sieve sand, removal of impurities, buffer memory section, being the sub-material essence section of choosing afterwards, is that the section of selecting, near-infrared smoked sheet analysis of components detect identification section and the labeling that frames up to photoelectricity again after the sub-material essence section of choosing.
In the present invention, material process and the first section of choosing arrange one or more according to whole linear flow rate demand, and the buffer memory storage cabinet before heating loose equipment carries out gathering or needing arrange multiple constant current amount system and heat loose equipment according to flow.
Qualified after the present invention heats loose equipment is provided with the folic acid section of selecting the artificial or optoelectronic device of multichannel selects according to selecting accuracy requirement.
The inventive method needs to adopt overall or independent carrying out step by step according to technique.
Concrete operations are
1, loose tobacco bale to be made thinner process by the equipment of making thinner after selecting and adopting hand automatically to remove the upper and lower piece of sack by precision, loose cigarette tobacco bale enters cutting apparatus stem-butts laying station after making thinner and manually just selects, tobacco leaf after primary election is divided into defective category-B cigarette and qualified cigarette, and defective category-B cigarette directly frames up and labels;
2, just select the defective category-B cigarette that station picks out and carry out artificial final election again at downstream final election station, the qualified tobacco leaf mixed is picked out luggage frame of going forward side by side label from defective category-B cigarette;
3, the qualified stem-butts just picked out is after cutting apparatus, slitting is labour contractor and leaf two parts, labour contractor and leaf individually discharging, labour contractor is detected by near-infrared tobacco constituent analysis detector and carries out automatic ration and frames up and label after a series of conveying equipment;
4, leaf by a series of conveying equipment gather enter buffer memory device and constant flow equipment after enter and only heat, add hot blast, the leaves moisting equipment do not added water; Through heat leaf is made thinner by the layering equipment of making thinner again and to remove in leaf heavily assorted, hemp thread rejecting equipment rejects flax silk, shunting pneumatic separator removal light weight sundries, and the foreign material filtered out carry out independent discharging process;
5, through removal of impurities, leaf is entered buffer memory device, select by again carrying out man-computer cooperation photoelectricity after buffer memory device, that picks out defectively carries out optoelectronic device leaf and selects again, qualified leaf is imported main line, defective leaf is carried out the analysis of near-infrared tobacco constituent analysis detector again after gathering after frame up and label, qualified after gathering is detected leaf and carries out automatic ration and frame up and label by near-infrared tobacco constituent analysis detector;
As shown in Figure 1, fall apart cigarette tobacco bale by artificial loading on Belt Conveying equipment, Belt Conveying equipment can arrange one or more according to whole linear flow rate demand, Belt Conveying equipment is other arranges artificial removal's piece of sack station, downstream overturning and conveying equipment is transported to after loose tobacco bale piece of sack station on artificial removal removes the piece of sack, the loose cigarette tobacco bale removing the upper piece of sack is turned over turnback by overturning and conveying equipment, to arrange after overturning and conveying equipment under artificial removal piece of sack station will under the piece of sack remove.After artificial removal's piece of sack, loose cigarette tobacco bale is made thinner by the equipment of making thinner that automatically scatters by loose cigarette tobacco bale, loose cigarette after making thinner enters at the beginning of tobacco leaf and chooses stem-butts laying station, just choose stem-butts laying station and respective numbers can be set according to whole linear flow rate, loose tobacco bale after making thinner carries out the preliminary hand picking of defective category-B cigarette just choosing stem-butts laying station, choose stem-butts laying station place at the beginning of every two and have the Belt Conveying equipment that overlaps vertical with stem-butts laying belt conveyor, defective category-B cigarette hand picking gone out is sent, the defective category-B cigarette that every two stations are picked out is aggregated into downstream conveying equipment after the conveying of Belt Conveying equipment, choose the defective category-B cigarette that stem-butts laying station picks out at the beginning of multichannel manually to recheck again, defective category-B cigarette after gathering carries out framing up labelling, by manually recheck the qualified tobacco leaf chosen be aggregated into after a series of conveying equipment conveying just choose stem-butts laying station after enter the former cigarette cutting apparatus in downstream, qualified stem-butts is after cutting apparatus, stem-butts is cut off at a single blow slitting for labour contractor with leaf two parts, labour contractor and leaf respectively discharging, labour contractor is detected by near-infrared tobacco constituent analysis detector and carries out automatic ration and frames up and label after a series of conveying equipment.Qualified stem-butts enters buffer memory and constant flow device after leaf is gathered by a series of conveying equipment after cutting apparatus is cut, enter afterwards and only heat, add hot blast, the leaves moisting equipment do not added water, through heat leaf is made thinner by the layering equipment of making thinner again and to remove in leaf heavily assorted, hemp thread rejecting equipment rejects flax silk, and shunting pneumatic separator removes light weight sundries, and the foreign material filtered out carry out independent discharging process.Through heating and remove foreign material leaf is carried out hand picking again, pick out defective leaf is carried out independent discharging and gather laggard enter photoelectricity impurity removing equipment carry out photoelectricity and select, pick out qualified leaf is gathered after to enter leading portion qualified in leaf main line, qualified leaf is detected by near-infrared tobacco constituent analysis detector and carries out automatic ration frame up and label.Defective leaf import leading portion defective mistake near-infrared tobacco constituent analysis detector after leaf main line detected and carries out automatic ration frame up and label.
Labour contractor after cutting qualified stem-butts is detected by near-infrared tobacco constituent analysis detector and carries out automatic ration and frames up and label.