CN105146977A - Automatic production line for photo frames - Google Patents
Automatic production line for photo frames Download PDFInfo
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- CN105146977A CN105146977A CN201510519200.2A CN201510519200A CN105146977A CN 105146977 A CN105146977 A CN 105146977A CN 201510519200 A CN201510519200 A CN 201510519200A CN 105146977 A CN105146977 A CN 105146977A
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Abstract
The invention relates to an automatic production line, and particularly to an automatic production line for photo frames. The automatic production line for photo frames includes corner cutters, frame assembling machines, cleaning machines, a card sender and a back nail machine. The corner cutters, the frame assembling machines, the cleaning machines, the card sender and the back nail machine are connected in order to form a production line capable of cutting corner, assembling frames, cleaning, sending cards and hitting back nails. Two corner cutters, two frame assembling machine and two cleaning machines are symmetrically disposed, material is conveyed and corners are cut, and the processed material is conveyed to the frame assembling machines. All the production processes from corner cutting to back nail hitting of photo frames can be automatically implemented, only three steps need workers, and only material supplement is needed. Most labor force resource can be saved, five devices in the automatic production line are novel devices or optimal modified devices, the production efficiency of photo frames reaches up to two seconds per photo frame, the whole efficiency is greatly raised.
Description
Technical field
The present invention relates to a kind of automatic production line, particularly relate to a kind of photo frame automatic production line.
Background technology
Conventional small photo frame production industry adopts manual work, and automaticity is not enough, and integral production efficiency, product quality are on the low side.Domestic general enterprises streamline number of users is more than 15 people, and producing a small-sized photo frame needs 6 ~ 8 seconds.
Automatic assembly line is by workpiece transfer system and control system, one group of automatic machine tool and auxiliary equipment is tied according to process sequence, automatically completes the production system of all or part of manufacture process of product.In large quantities of, a large amount of production, adopt transfer matic to raise labour productivity, stabilize and increase product quality, have significant economic benefit.
Automatic assembly line is in the application of photo frame production industry: the enterprise that domestic current picture frame comparision of production is large has adopted some mechanical equipment to replace hand labor on streamline.The cornering machine of photo frame batten as single in cutting, the artificial Frame assembling machine etc. placing batten machinery group photo frame processed.
Summary of the invention
The technical problem to be solved in the present invention how to overcome the deficiencies in the prior art, provides a kind of photo frame automatic production line.
The technical scheme that the present invention adopts for achieving the above object is: photo frame automatic production line, comprises cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine, is characterized in that: described cornering machine, Frame assembling machine, scavenging machine, card sender is connected successively with back of the body nailing machine, forms corner cut, group frame, cleaning, hair fastener and the production line beating back of the body nail function, described cornering machine, Frame assembling machine and scavenging machine are equipped with two groups, and symmetrical placement, carries material, corner cut process, and by the mass transport after process to Frame assembling machine, described Frame assembling machine is carried material, rotation, glue spraying and play brad process, and by the mass transport after process to scavenging machine, described scavenging machine carries out tow sides cleaning to material and processes, and by the mass transport after process on card sender, described card sender is through cornering machine, Frame assembling machine, PS plate placed successively by the material of scavenging machine process, lining paper, backboard, and by the mass transport after process to carrying on the back nailing machine, described back of the body nailing machine carries out playing the process of back of the body nail to material, and the material exported.
Further: described cornering machine comprises feeding cylinder, hopper, servo module, saw blade, spindle motor, pushes away saw cylinder and narrow pipeline, described cornering machine controls to carry out feeding by servo module, described hopper is rectangular, described saw blade is arranged on spindle motor, described spindle motor has two, vertical placement mutually, described spindle motor is sawed cylinder match with described being pushed away, described narrow pipeline is fixed on described spindle motor side, described cornering machine needs operative employee 1 people, is responsible for material being put into described hopper inner.
Further: described Frame assembling machine comprises itemize cylinder, vertical shelves material cylinder, irregular materials sub-material belt line, divider tape line, catching robot, moulding locating slot, Brad machine and outfeed belt line, described catching robot comprises the first long material catching robot, the second long material catching robot and short material catching robot.Described Frame assembling machine is also provided with the glue spraying group frame apparatus with inductive switch, described itemize cylinder and vertical shelves material cylinder are arranged in described irregular materials sub-material belt line, described divider tape line has two, described irregular materials sub-material belt line separates two transmission paths, be connected with described divider tape line respectively, described outfeed belt line is positioned in the middle of two divider tape lines.
Further: described scavenging machine comprises the climbing belt line, cleaning line body, switching mechanism and the lateral transfer belt line that are arranged in order installation, the upper surface of described climbing belt line tilts to install, described cleaning line body has two sections, difference in height is provided with between two sections of cleaning line bodies, be connected by switching mechanism, be provided with difference in height between cleaning line body and lateral transfer belt line, clean the height of height higher than lateral transfer belt line of line body.
Further: described card sender comprise be arranged in order installation blanking mechanism, send out PS trigger, send out interleaver and push away back of the body trigger, also comprise synchronous transport line, described blanking mechanism, send out PS mechanism, send out interleaver and push away tergal machine and be installed on described synchronous transport line, described synchronous transport line is provided with the identical point physique in some intervals.
Further: described back of the body nailing machine comprises vertical pushing mechanism, synchronous transport line, long limit nailing machine and minor face nailing machine, described vertical pushing mechanism, long limit nailing machine and minor face nailing machine are arranged on described synchronous transport line successively, and described long limit nailing machine is mutually vertical with the installation site of minor face nailing machine.
Further: the overall length of photo frame automatic production line is 29 meters, wide 4.6 meters, high 1.4 meters.
The invention belongs to automatic production line, there is the advantage of three aspects:
1, achieve photo frame from corner cut to the automation of beating the whole production technology of back of the body nail, artificial participation amount only has 3, and only need complete material and supplement work.Save most manual labor's resource.
2, on this automatic assembly line, five equipment all adopt new invention equipment or Optimizing Reconstruction equipment, and photo frame production efficiency can reach 2 seconds/, and whole efficiency significantly improves.
3, this automatic assembly line stable and reliable operation, product percent of pass is high.Wherein the equipment such as new invention cornering machine, Frame assembling machine is all improved than the operating efficiency of existing similar products and product quality.
Accompanying drawing explanation
Fig. 1 overall structure schematic diagram of the present invention.
Fig. 2 cornering machine structural representation of the present invention.
Fig. 3 Frame assembling machine structural representation of the present invention.
Fig. 4 scavenging machine structural representation of the present invention.
Fig. 5 card sender structural representation of the present invention.
Fig. 6 the present invention carries on the back nailing machine structural representation.
Detailed description of the invention
Photo frame automatic production line, comprise cornering machine 1, Frame assembling machine 2, scavenging machine 3, card sender 4 and back of the body nailing machine 5, described cornering machine 1, Frame assembling machine 2, scavenging machine 3, card sender 4 is connected successively with back of the body nailing machine 5, form corner cut, group frame, cleaning, hair fastener and the production line beating back of the body nail function, described cornering machine 1, Frame assembling machine 2 and scavenging machine 3 are equipped with two groups, symmetrical placement, material is carried, corner cut process, and by the mass transport after process to Frame assembling machine 2, described Frame assembling machine 2 pairs of materials are carried, rotation, glue spraying and play brad process, and by the mass transport after process to scavenging machine 3, described scavenging machine 3 pairs of materials carry out tow sides cleaning process, and by the mass transport after process on card sender 4, described card sender 4 is through cornering machine 1, Frame assembling machine 2, PS plate placed successively by the material that scavenging machine 3 processes, lining paper, backboard, and by the mass transport after process to back of the body nailing machine 5, described back of the body nailing machine 5 pairs of materials carry out playing the process of back of the body nail, and the material exported.
Described cornering machine 1 comprises feeding cylinder 11, hopper 12, servo module 13, saw blade 14, spindle motor 15, push away saw cylinder 16 and narrow pipeline 17, described cornering machine 1 controls to carry out feeding by servo module 13, described hopper 12 is rectangular, described saw blade 14 is arranged on spindle motor 15, described spindle motor 15 has two, vertical placement mutually, described spindle motor 15 is sawed cylinder 16 match with described being pushed away, described narrow pipeline 17 is fixed on described spindle motor 15 side, described cornering machine 1 needs operative employee 1 people, be responsible for material being put into described hopper inner.
Cornering machine 1 mainly comprises feeding, corner cut, blanking and injection four major parts.Produce the raw material batten used to photo frame inner by manually putting into hopper 12, hopper 12 feeding adopts feeding cylinder 11 to carry out raw material propelling, advances four battens at every turn.When carrying out corner cut to raw material, adopting orthogonal spindle motor 15 to drive saw blade, controlling saw blade cutting batten by pushing away saw cylinder 16.Cutting mode is that irregular materials hockets cutting.The blowning installation effect that length batten after cutting is mounted when dropping, ensure that the batten front of dropping is landed, batten is delivered to pipeline further across catapult-launching gear by the batten landed, to be delivered to next step.
Described Frame assembling machine 2 comprises itemize cylinder 21, vertical shelves material cylinder 22, irregular materials sub-material belt line 23, divider tape line 24, catching robot 25, moulding locating slot 26, Brad machine 27 and outfeed belt line 28, and described catching robot 25 comprises the first long material catching robot 251, second long material catching robot 252 and short material catching robot 253.Described Frame assembling machine 2 is also provided with the glue spraying group frame apparatus with inductive switch, described itemize cylinder 21 and vertical shelves material cylinder 22 are arranged in described irregular materials sub-material belt line 23, described divider tape line 24 has two, described irregular materials sub-material belt line 23 separates two transmission paths, be connected with described divider tape line 24 respectively, described outfeed belt line 28 is positioned in the middle of two divider tape lines 24.
Frame assembling machine 2 contains the coupling of Brad machine 27 and glue-spraying device, irregular materials sub-material belt line 23 is provided with inductive switch and matches with itemize cylinder 21, after the batten of cornering machine 1 process enters Frame assembling machine 2 part, identification is responded to by irregular materials sub-material belt line 23, battens different for length is distinguished on divider tape line 24, capture and rotate the glue spraying process of adjustment and glue-spraying device through catching robot 25, when capturing batten, irregular materials batten alternately captures, each crawl two, through batten and the glue spraying process of over-rotation adjustment, batten is undertaken extrusion bonded by Frame assembling machine 2 again, Brad machine 27 carries out nail back of the body nail to the photo frame after bonding afterwards, finally exported by outfeed belt line 28.
Described scavenging machine 3 comprises the climbing belt line 31, cleaning line body 32, switching mechanism 33 and the lateral transfer belt line 34 that are arranged in order installation, the upper surface of described climbing belt line 31 tilts to install, described cleaning line body 32 has two sections, difference in height is provided with between two sections of cleaning line bodies 32, be connected by switching mechanism 33, be provided with difference in height between cleaning line body 33 and lateral transfer belt line 34, clean the height of height higher than lateral transfer belt line 34 of line body 33.
Photo frame, when through scavenging machine 3, is first delivered to normal level by climbing belt line 31 by photo frame from low to high, and make it carry out positive and negative cleaning works along cleaning line body 33, further, photo frame enters lateral transfer belt line 34 and exports.
Described card sender 4 comprise be arranged in order installation blanking mechanism 41, send out PS trigger 42, send out interleaver 43 and push away the back of the body trigger 44, also comprise synchronous transport line 45, described blanking mechanism 41, send out PS mechanism 42, send out interleaver 43 and push away tergal machine 44 and be installed on described synchronous transport line 45, described synchronous transport line 45 is provided with the identical point physique in some intervals.
Card sender 4 is after photo frame bonding, cleaning, places PS plate, lining paper, backboard successively, complete the equipment of photo frame inner stuffing assembling in photo frame.
Described back of the body nailing machine 5 comprises vertical pushing mechanism 51, synchronous transport line 45, long limit nailing machine 52 and minor face nailing machine 53, described vertical pushing mechanism 51, long limit nailing machine 52 and minor face nailing machine 53 are arranged on described synchronous transport line 45 successively, and described long limit nailing machine 52 is mutually vertical with the installation site of minor face nailing machine 53.
When photo frame is by synchronous transport line 45 in back of the body nailing machine 5, be arranged on long limit nailing machine 52 on synchronous transport line 45 and minor face nailing machine 53 pairs of photo frames carry out nailing process, the photo frame after nailing exports through synchronous transport line 45, and the production of whole photo frame completes.
Overall length of the present invention is 29 meters, wide 4.6 meters, high 1.4 meters.
Above-described embodiment, just in order to technical conceive of the present invention and feature are described, its objective is and is one of ordinary skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.The change of every equivalence done by the essence of content of the present invention or modification, all should be encompassed in protection scope of the present invention.
Claims (7)
1. photo frame automatic production line, comprise cornering machine, Frame assembling machine, scavenging machine, card sender and back of the body nailing machine, it is characterized in that: described cornering machine, Frame assembling machine, scavenging machine, card sender is connected successively with back of the body nailing machine, form corner cut, group frame, cleaning, hair fastener and the production line beating back of the body nail function, described cornering machine, Frame assembling machine and scavenging machine are equipped with two groups, symmetrical placement, described cornering machine is carried material, corner cut process, and by the mass transport after process to Frame assembling machine, described Frame assembling machine is carried material, rotation, glue spraying and play brad process, and by the mass transport after process to scavenging machine, described scavenging machine carries out tow sides cleaning process to material, and by the mass transport after process on card sender, described card sender is through cornering machine, Frame assembling machine, PS plate placed successively by the material of scavenging machine process, lining paper, backboard, and by the mass transport after process to carrying on the back nailing machine, described back of the body nailing machine carries out playing the process of back of the body nail to material, and the material exported.
2. photo frame automatic production line according to claim 1, it is characterized in that: described cornering machine comprises feeding cylinder, hopper, servo module, saw blade, spindle motor, push away saw cylinder and narrow pipeline, described cornering machine controls to carry out feeding by servo module, described hopper is rectangular, described saw blade is arranged on spindle motor, described spindle motor has two, vertical placement mutually, described spindle motor is sawed cylinder match with described being pushed away, described narrow pipeline is fixed on described spindle motor side, described cornering machine needs operative employee 1 people, be responsible for material being put into described hopper inner.
3. photo frame automatic production line according to claim 1, it is characterized in that: described Frame assembling machine comprises itemize cylinder, vertical shelves material cylinder, irregular materials sub-material belt line, divider tape line, catching robot, moulding locating slot, Brad machine and outfeed belt line, described catching robot comprises the first long material catching robot, second long material catching robot and short material catching robot, described Frame assembling machine is also provided with the glue spraying group frame apparatus with inductive switch, described itemize cylinder and vertical shelves material cylinder are arranged in described irregular materials sub-material belt line, described divider tape line has two, described irregular materials sub-material belt line separates two transmission paths, be connected with described divider tape line respectively, described outfeed belt line is positioned in the middle of two divider tape lines.
4. photo frame automatic production line according to claim 1, it is characterized in that: described scavenging machine comprises the climbing belt line, cleaning line body, switching mechanism and the lateral transfer belt line that are arranged in order installation, the upper surface of described climbing belt line tilts to install, described cleaning line body has two sections, difference in height is provided with between two sections of cleaning line bodies, be connected by switching mechanism, be provided with difference in height between cleaning line body and lateral transfer belt line, clean the height of height higher than lateral transfer belt line of line body.
5. photo frame automatic production line according to claim 1, it is characterized in that: described card sender comprise be arranged in order installation blanking mechanism, send out PS trigger, send out interleaver and push away back of the body trigger, also comprise synchronous transport line, described blanking mechanism, send out PS mechanism, send out interleaver and push away tergal machine and be installed on described synchronous transport line, described synchronous transport line is provided with the identical point physique in some intervals.
6. photo frame automatic production line according to claim 1, it is characterized in that: described back of the body nailing machine comprises vertical pushing mechanism, synchronous transport line, long limit nailing machine and minor face nailing machine, described vertical pushing mechanism, long limit nailing machine and minor face nailing machine are arranged on described synchronous transport line successively, and described long limit nailing machine is mutually vertical with the installation site of minor face nailing machine.
7. photo frame automatic production line according to claim 1, is characterized in that: the overall length of photo frame automatic production line is 29 meters, wide 4.6 meters, high 1.4 meters.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510519200.2A CN105146977B (en) | 2015-08-21 | 2015-08-21 | Photo frame automatic production line |
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|---|---|---|---|
| CN201510519200.2A CN105146977B (en) | 2015-08-21 | 2015-08-21 | Photo frame automatic production line |
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| CN105146977A true CN105146977A (en) | 2015-12-16 |
| CN105146977B CN105146977B (en) | 2017-03-29 |
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Cited By (9)
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| CN105666856A (en) * | 2016-04-20 | 2016-06-15 | 广州达意隆包装机械股份有限公司 | Automatic assembly line and assembly method for photo frames |
| CN106541456A (en) * | 2017-01-09 | 2017-03-29 | 东阳市铭铄机械设备制造有限公司 | A kind of automatic hydraulic cornering machine and its implementation for photo frame production |
| CN106736406A (en) * | 2017-01-13 | 2017-05-31 | 广东省智能制造研究所 | A kind of method and system of photo frame automatic assembling |
| CN108393979A (en) * | 2018-03-16 | 2018-08-14 | 青岛市首胜实业有限公司 | Photo frame liner plate back of the body nail production line |
| CN108422189A (en) * | 2018-03-16 | 2018-08-21 | 青岛市首胜实业有限公司 | The automatic assembly line of photo frame |
| CN108436409A (en) * | 2018-03-12 | 2018-08-24 | 青岛市首胜实业有限公司 | The conveying equipment of high frequency kludge |
| CN108705620A (en) * | 2018-06-14 | 2018-10-26 | 温州职业技术学院 | Arts photo frame makes automation equipment |
| CN108890314A (en) * | 2018-09-14 | 2018-11-27 | 东莞市绿石自动化科技有限公司 | A kind of aluminum profile automatic assembling |
| CN109968016A (en) * | 2017-12-28 | 2019-07-05 | 沈阳新松机器人自动化股份有限公司 | A kind of photo frame automatic setup system for display |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105666856A (en) * | 2016-04-20 | 2016-06-15 | 广州达意隆包装机械股份有限公司 | Automatic assembly line and assembly method for photo frames |
| CN105666856B (en) * | 2016-04-20 | 2018-02-27 | 广州达意隆包装机械股份有限公司 | A kind of automatic assembly line of photo frame and its assemble method |
| CN106541456A (en) * | 2017-01-09 | 2017-03-29 | 东阳市铭铄机械设备制造有限公司 | A kind of automatic hydraulic cornering machine and its implementation for photo frame production |
| CN106736406A (en) * | 2017-01-13 | 2017-05-31 | 广东省智能制造研究所 | A kind of method and system of photo frame automatic assembling |
| CN106736406B (en) * | 2017-01-13 | 2019-02-26 | 广东省智能制造研究所 | A kind of method and system of photo frame automatic assembling |
| CN109968016A (en) * | 2017-12-28 | 2019-07-05 | 沈阳新松机器人自动化股份有限公司 | A kind of photo frame automatic setup system for display |
| CN108436409A (en) * | 2018-03-12 | 2018-08-24 | 青岛市首胜实业有限公司 | The conveying equipment of high frequency kludge |
| CN108393979A (en) * | 2018-03-16 | 2018-08-14 | 青岛市首胜实业有限公司 | Photo frame liner plate back of the body nail production line |
| CN108422189A (en) * | 2018-03-16 | 2018-08-21 | 青岛市首胜实业有限公司 | The automatic assembly line of photo frame |
| CN108705620A (en) * | 2018-06-14 | 2018-10-26 | 温州职业技术学院 | Arts photo frame makes automation equipment |
| CN108705620B (en) * | 2018-06-14 | 2020-05-12 | 温州职业技术学院 | Automatic equipment for manufacturing artistic photo frame |
| CN108890314A (en) * | 2018-09-14 | 2018-11-27 | 东莞市绿石自动化科技有限公司 | A kind of aluminum profile automatic assembling |
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