A kind of former cigarette of man-computer cooperation selects technique
Technical field
The present invention relates to the Technology that tobacco business Threshing Re-dry Product Line pretreatment Central Plains cigarette is selected.
Background technology
As the country becomes more meticulous the continuous development of beating and double roasting process and equipment, it is the quality for improving Nicotiana tabacum L., beating and double roasting
Enterprise to pretreatment section in former cigarette select and increasingly pay attention to, particularly high-grade cigarette, Hibisci Mutabilises king, Chinese cigarette etc. are chosen to the essence of former cigarette
The requirement of thin choosing is higher, and it is using artificial sub-material, hand picking and manually that the former cigarette in existing pretreatment section is selected at present
Vanning, production effect are relatively low, and labor intensive is more, belongs to work and compares comparatively dense so that beating and double roasting enterprises using the labor increases, manpower
Cost remains high, and as society progressively develops, the living standard of relevant institutions and the people is improved constantly, each beating and double roasting enterprise
Industry recruitment cost is also being climbed to a higher point year by year, due to working environment, the restriction of condition remuneration, when some enterprises even occur recruiting discontented zero
The awkward situation of workman;Secondly the precision that former cigarette is selected is affected than larger, so as to affect the precision of raw material selection by artificiality, because
This affects enterprise product quality, causes certain wastage of material;Again, the hand picking technique that the redrying enterprise having at present is adopted falls
Afterwards, layout is unreasonable, causes production capacity not enough, so as to bring the economic loss of stealth to enterprise.
For this reason, it may be necessary to the former cigarette for developing a kind of man-computer cooperation selects technique, to replace the current technique for falling behind and method, subtract
Few manual intervention, raising are selected efficiency, greatly reduce cost of labor, select technique so as to improve whole beating and double roasting pretreatment line
Present situation, to meet the demand of existing market.
The content of the invention
In view of above-mentioned technology status, the invention mainly relates to a kind of former cigarette of man-computer cooperation selects technique in tobacco business,
Specifically a kind of high speed, the on-line checking being effectively association of activity and inertia and the method for selecting former cigarette, be mainly used in choosing green grass or young crops in former cigarette,
Mould, miscellaneous, stiff cigarette and oil ooze cigarette, and are automatically performed the Chemical bath deposition and mark for choosing raw material, respectively automatic basket loading labeling.
Speed is selected so as to effectively be lifted on the premise of ensureing to select quality, cost of labor and labor strength is reduced.Reduce
The cost of production and processing, increases the economic benefit of each manufacturing enterprise.
Present invention is generally directed to how the former cigarette in current beating and double roasting pretreatment line improves former cigarette in selecting line is selected effect
Rate and reduce cost of labor, improve each manufacturing enterprise business efficiency and the thinking that proposes and exploitation equipment, be to be effectively improved
Former cigarette is selected efficiency and reduces one of means of cost of labor.
The present invention selects efficiency and reduction cost of labor for being effectively improved former cigarette, employs the thinking being association of activity and inertia, emphasis
By the way of man-computer cooperation, supplied materials (the former cigarette before beating and double roasting) is made before beating and double roasting processing line is sent into, people, machine are combined and chosen
Blue or green, mould, miscellaneous, the stiff cigarette gone out in former cigarette and oil ooze cigarette, and are realized to choosing original by near-infrared tobacco component analyses detector
The Chemical bath deposition of material and mark, difference automatic basket loading labeling.
Technical scheme is as follows:
A kind of former cigarette of man-computer cooperation selects technique, it is characterized in that, this technological process is made up of seven sections of operations:First paragraph is
People, machine are combined just chooses cut off operation, and this section includes feeding device, takes gunnysack sheet devices, vanning distribution system, is layered dress of making thinner
Put, cull board, shearing device, qualified, unqualified smoked sheet induction system, realize tentatively selecting and cutting off to former cigarette;Second segment
For caching, constant flow, heat, loose operation, this section includes that the caching to Nicotiana tabacum L., flow are permanent, heats, aeration apparatus, by cigarette
Leaf carries out heating and loosely, improves the resist processing of Nicotiana tabacum L., is conducive to making thinner for Nicotiana tabacum L. to select, and arranges caching before heating loosely
And constant flow device is heated beneficial to Nicotiana tabacum L., loosely;3rd section is to sieve sand, remove impurity, caching operation, and the operation major function is
Except the fragment in raw material, light weight sundries etc., station is set after sieve sand remove impurity, is selected beneficial to back segment sub-material, the essence that paves;The
Four sections is sub-material, pave smart selection process, and supplied materials carried out many ratio uniform sub-materials, and the drawing that paves is thin for single-layered, beneficial to people
Machine is selected with reference to photoelectricity;5th section is that light replies selection process by cable, the unqualified Nicotiana tabacum L. that leading portion is picked out is carried out light replies by cable to select,
The qualified Nicotiana tabacum L. that final election is chosen imports production main line, underproof smoked sheet individual processing;6th section is near-infrared smoked sheet composition point
Analysis and mark operation, the operation carry out Nicotiana tabacum L. to the unqualified smoked sheet (B classes) after leading portion cut-out, qualified smoked sheet (A classes) and labour contractor
Chemical bath deposition, and mark, be conducive to the formula of Nicotiana tabacum L.;7th section is labeling dress basket operation, and the operation is by automatic
Unqualified smoked sheet (B classes) that compound flow device will be singled out, qualified smoked sheet (A classes) and stand-by after labeling head dress basket labeling.
Wherein:
After former cigarette feeds intake, Jing artificial loading operation feedings remove piece of sack operation to artificial removal's piece of sack or plant equipment
Afterwards, cut-out stem-butts laying station is transported to Jing after selecting dress basket at the beginning of manually or mechanically equipment, in cut-out stem-butts laying station by artificial or machine
Tool equipment is realized just selecting former cigarette again, is cut off at a single blow qualified stem-butts is selected by cut-out equipment after the completion of just selecting
The labour contractor of form and separating of tobacco bundle and leaf, herein shearing device leaf or labour contractor's length can be needed to adjust according to technique, former cigarette cut-out point
Labour contractor after is carried out machine automatization after the analysis of near-infrared tobacco component analyses detector and fills basket and label;Former cigarette cut-out
Leaf is entered by storage cabinet, feeding machine, gauge line, the caching of electronic scale composition, constant flow system after separation heats loose dress
Putting carries out heating loosely, heats aeration apparatus using tunnel type or drum-type;Leaf is set by remove impurity after heating loosely
It is standby to remove feeding downstream caching storage cabinet after heavy debris and light weight sundries, leaf is entered distribution equipment after storage cabinet caching, point
Material equipment is made up of feeding distribution mechanism or scraper plate feeding mechanism, and feeding distribution mechanism will heat, loosely, and the former stem-butts leaf after roguing uniformly divides
For one to two ten part, by artificial or light blanking miscellaneous equipment by sub-material after former cigarette carry out precision and select, the unqualified cigarette picked out
Piece individually discharges, Jing artificial or after equipment is chosen again, by it is unqualified leaf Jing after near-infrared smoked sheet analysis of components and mark vanning, mark
Note, put in storage it is stand-by, it is qualified the leaf smoked sheet qualified smoked sheet main line of remittance;The qualified smoked sheet picked out delivers to near-infrared by conveying equipment
Elemental analysis system, Jing near-infrareds elemental analysis system are analyzed laggard luggage basket and are identified.
Most leading portion of the material process section in whole processing line in the present invention, is just to choose section and cut-out after upper material process section
Section is caching, constant flow after just choosing section and cut-out section, heat, frangible section, is sieve sand, remove impurity, delays after quantitative heating frangible section
Deposit section, be that sub-material essence chooses section afterwards, sub-material essence choose section after be that light is replied by cable and selects section, near-infrared smoked sheet analysis of components detection identification section
With dress basket labeling.
Of the invention just choosing cut off operation arranges one or more according to whole linear flow rate demand, slow before aeration apparatus are heated
Storage cabinet is collected or needs to arrange multiple constant current amount system according to flow and heat aeration apparatus.
What the present invention heated after aeration apparatus qualified select section folic acid to be provided with multichannel artificial according to accuracy requirement is selected
Or optoelectronic device is selected.
The present invention is needed using overall or independent carrying out step by step according to technique.
Specific implementation method is:
1st, precision is selected to be automatically removed using handss and scattered cigarette bag is made thinner process by the equipment of making thinner after the upper and lower piece of sack, is dissipated
Cigarette cigarette bag enters cutting apparatus stem-butts laying station after making thinner and manually just selects, and the Nicotiana tabacum L. after primary election is divided into unqualified B classes cigarette and qualified
Cigarette, unqualified B classes cigarette directly fill basket and label;
2nd, just selecting the unqualified B classes cigarette that station picks out carries out artificial final election again in downstream final election station, will be from not conforming to
The qualified Nicotiana tabacum L. mixed in lattice B class cigarettes is picked out luggage basket of going forward side by side and is labelled;
3rd, after cutting apparatus, slitting is for labour contractor and leaf two parts, labour contractor and handle for the qualified stem-butts just picked out
Leaf individually discharges, and labour contractor is detected by near-infrared tobacco component analyses detector Jing after a series of conveying equipments and carried out certainly
Dynamic quantitative dress basket is labelled;
4th, leaf is collected to enter into after buffer memory device and constant flow equipment by a series of conveying equipments and is only heated, heating
Wind, the leaves moisting equipment not added water;Leaf is made thinner and removed the weight in leaf miscellaneous, fiber crops by being layered the equipment of making thinner again through heating
Silk removal equipment rejects flax silk, and shunting pneumatic separator removes light weight sundries, and the debris for filtering out carry out independent discharging process;
5th, leaf is entered buffer memory device through remove impurity, carries out man-computer cooperation photoelectricity after buffer memory device again and select,
Pick out it is unqualified leaf carried out optoelectronic device select again, it is qualified that leaf is imported main line, it is unqualified leaf after collecting again
Carry out near-infrared tobacco component analyses detector analysis after fill basket label, after collecting it is qualified leaf by near-infrared tobacco into
Analysis detector is detected and carries out automatic ration dress basket and labels;
The invention has the beneficial effects as follows, with machinery replace it is artificial, raise labour productivity, realize production line automatization and
Cost efficiency, remarkable advantage of the present invention are man-computer cooperation, compact conformation, reduce manual intervention, select efficiency high, greatly drop
Low cost of labor, so that improve the present situation for selecting technique of whole beating and double roasting pretreatment line.
Former cigarette can be made thinner automatically by the present invention by equipment, selected after multistage sub-material automatically, alternatively hand picking.
Description of the drawings
Fig. 1 is process flow diagram.
Specific embodiment
This technological process is made up of seven sections of operations:First paragraph is with reference to cut off operation, this section is just chosen, people, machine include that feeding is filled
Put, take gunnysack sheet devices, vanning distribution system, be layered device of making thinner, cull board, shearing device, qualified, unqualified smoked sheet conveying
System, realizes tentatively selecting and cutting off to former cigarette;Second segment be caching, constant flow, heat, loose operation, this section includes right
The caching of Nicotiana tabacum L., flow are permanent, heat, aeration apparatus, carry out heating and loosely, improve the resist processing of Nicotiana tabacum L. by Nicotiana tabacum L., have
Select beneficial to making thinner for Nicotiana tabacum L., heat it is loose before caching is set and equal constant flow device is heated beneficial to Nicotiana tabacum L., loosely;3rd section
It is sieve sand, remove impurity, caching operation, the operation major function is to remove fragment in raw material, light weight sundries etc., after sieve sand remove impurity
Station is set, is selected beneficial to back segment sub-material, the essence that paves;4th section is sub-material, pave smart selection process, supplied materials is carried out many
Ratio uniform sub-material, and the drawing that paves is thin for single-layered, selects beneficial to man-computer cooperation photoelectricity;5th section is that light replies selection process by cable,
The unqualified Nicotiana tabacum L. that leading portion is picked out carried out light reply by cable to select, the qualified Nicotiana tabacum L. that final election is chosen imports production main line, unqualified
Smoked sheet individual processing;6th section be near-infrared smoked sheet analysis of components and mark operation, the operation to leading portion cut-out after do not conform to
Lattice smoked sheet (B classes), qualified smoked sheet (A classes) and labour contractor carry out the Chemical bath deposition of Nicotiana tabacum L., and mark, and are conducive to matching somebody with somebody for Nicotiana tabacum L.
Side;7th section is labeling dress basket operation, unqualified smoked sheet (B classes) that the operation is will be singled out by automatic material flow equipment, conjunction
Lattice smoked sheet (A classes) and labeling head dress basket labeling after it is stand-by.
Wherein:
After former cigarette feeds intake, Jing artificial loading operation feedings remove piece of sack operation to artificial removal's piece of sack or plant equipment
Afterwards, cut-out stem-butts laying station is transported to Jing after selecting dress basket at the beginning of manually or mechanically equipment, in cut-out stem-butts laying station by artificial or machine
Tool equipment is realized just selecting former cigarette again, is cut off at a single blow qualified stem-butts is selected by cut-out equipment after the completion of just selecting
The labour contractor of form and separating of tobacco bundle and leaf, herein shearing device leaf or labour contractor's length can be needed to adjust according to technique, former cigarette cut-out point
Labour contractor after is carried out machine automatization after the analysis of near-infrared tobacco component analyses detector and fills basket and label;Former cigarette cut-out
Leaf is entered by storage cabinet, feeding machine, gauge line, the caching of electronic scale composition, constant flow system after separation heats loose dress
Putting carries out heating loosely, heats aeration apparatus using tunnel type or drum-type;Leaf is set by remove impurity after heating loosely
It is standby to remove feeding downstream caching storage cabinet after heavy debris and light weight sundries, leaf is entered distribution equipment after storage cabinet caching, point
Material equipment is made up of feeding distribution mechanism or scraper plate feeding mechanism, and feeding distribution mechanism will heat, loosely, and the former stem-butts leaf after roguing uniformly divides
For one to two ten part, by artificial or light blanking miscellaneous equipment by sub-material after former cigarette carry out precision and select, the unqualified cigarette picked out
Piece individually discharges, Jing artificial or after equipment is chosen again, by it is unqualified leaf Jing after near-infrared smoked sheet analysis of components and mark vanning, mark
Note, put in storage it is stand-by, it is qualified the leaf smoked sheet qualified smoked sheet main line of remittance;The qualified smoked sheet picked out delivers to near-infrared by conveying equipment
Elemental analysis system, Jing near-infrareds elemental analysis system are analyzed laggard luggage basket and are identified.
Most leading portion of the material process section in whole processing line in the present invention, is just to choose section and cut-out after upper material process section
Section is caching, constant flow after just choosing section and cut-out section, heat, frangible section, is sieve sand, remove impurity, delays after quantitative heating frangible section
Deposit section, be that sub-material essence chooses section afterwards, sub-material essence choose section after be that light is replied by cable and selects section, near-infrared smoked sheet analysis of components detection identification section
With dress basket labeling.
Of the invention just choosing cut off operation arranges one or more according to whole linear flow rate demand, slow before aeration apparatus are heated
Storage cabinet is collected or needs to arrange multiple constant current amount system according to flow and heat aeration apparatus.
What the present invention heated after aeration apparatus qualified select section folic acid to be provided with multichannel artificial according to accuracy requirement is selected
Or optoelectronic device is selected.
The present invention is needed using overall or independent carrying out step by step according to technique.
Concrete operations are
1st, precision is selected to be automatically removed using handss and scattered cigarette bag is made thinner process by the equipment of making thinner after the upper and lower piece of sack, is dissipated
Cigarette cigarette bag enters cutting apparatus stem-butts laying station after making thinner and manually just selects, and the Nicotiana tabacum L. after primary election is divided into unqualified B classes cigarette and qualified
Cigarette, unqualified B classes cigarette directly fill basket and label;
2nd, just selecting the unqualified B classes cigarette that station picks out carries out artificial final election again in downstream final election station, will be from not conforming to
The qualified Nicotiana tabacum L. mixed in lattice B class cigarettes is picked out luggage basket of going forward side by side and is labelled;
3rd, after cutting apparatus, slitting is for labour contractor and leaf two parts, labour contractor and handle for the qualified stem-butts just picked out
Leaf individually discharges, and labour contractor is detected by near-infrared tobacco component analyses detector Jing after a series of conveying equipments and carried out certainly
Dynamic quantitative dress basket is labelled;
4th, leaf is collected to enter into after buffer memory device and constant flow equipment by a series of conveying equipments and is only heated, heating
Wind, the leaves moisting equipment not added water;Leaf is made thinner and removed the weight in leaf miscellaneous, fiber crops by being layered the equipment of making thinner again through heating
Silk removal equipment rejects flax silk, and shunting pneumatic separator removes light weight sundries, and the debris for filtering out carry out independent discharging process;
5th, leaf is entered buffer memory device through remove impurity, carries out man-computer cooperation photoelectricity after buffer memory device again and select,
Pick out it is unqualified leaf carried out optoelectronic device select again, it is qualified that leaf is imported main line, it is unqualified leaf after collecting again
Carry out near-infrared tobacco component analyses detector analysis after fill basket label, after collecting it is qualified leaf by near-infrared tobacco into
Analysis detector is detected and carries out automatic ration dress basket and labels;
As shown in figure 1, dissipating cigarette cigarette bag by artificial loading on Belt Conveying equipment, Belt Conveying equipment can be according to whole line
Traffic demand arranges one or more, arranges artificial removal's piece of sack station by Belt Conveying equipment, dissipates cigarette bag in artificial removal
Upper piece of sack station is transported to downstream overturning and conveying equipment after removing the upper piece of sack, and overturning and conveying equipment has been removed the upper piece of sack
Scattered cigarette cigarette bag upset 180 degree, arrange after overturning and conveying equipment under artificial removal piece of sack station will under the piece of sack remove.People
After work removes the piece of sack, dissipate cigarette cigarette bag and scattered cigarette cigarette bag is made thinner by the equipment of making thinner that scatters automatically, the scattered cigarette after making thinner enters cigarette
Stem-butts laying station being chosen at the beginning of leaf, stem-butts laying station just being chosen and respective numbers can be arranged according to whole linear flow rate, the scattered cigarette bag after making thinner just is choosing pendulum
Station is carried out choosing at the beginning of the preliminary hand picking of unqualified B classes cigarette, each two have at stem-butts laying station one with stem-butts laying belt conveyor hang down
The Belt Conveying equipment of straight overlap joint, the unqualified B classes cigarette that hand picking goes out is sent, the unqualified B that each two station is picked out
The unqualified B classes for choosing at the beginning of downstream conveying equipment, multichannel that stem-butts laying station is picked out are aggregated into after the band conveying equipment conveying of class cigarette percutaneous
Cigarette is manually rechecked again, and the unqualified B classes cigarette after collecting enters luggage basket and labels, and is manually rechecked the qualified Nicotiana tabacum L. Jing for choosing
Being aggregated into after a series of conveying equipment conveyings after just choose stem-butts laying station and entering downstream original cigarette cutting apparatus, qualified stem-butts is through cutting
After equipment, stem-butts is cut off at a single blow slitting for labour contractor and is discharged leaf two parts, labour contractor and leaf respectively, and labour contractor Jing is a series of defeated
Detect and carry out automatic ration dress basket to label after sending equipment by near-infrared tobacco component analyses detector.Qualified stem-butts is passed through
Caching and constant flow device are entered after a series of leaf is collected by conveying equipments after cutting apparatus cutting, is entered afterwards and is only added
Temperature, heats wind, and the leaves moisting equipment not added water is made thinner leaf remove in leaf by being layered the equipment of making thinner again through heating
Weight is miscellaneous, and hemp thread rejecting equipment rejects flax silk, and shunting pneumatic separator removes light weight sundries, and the debris for filtering out are carried out at independent discharging
Reason.Leaf is carried out hand picking again through heat and remove debris, that what is picked out unqualified carries out individually discharging simultaneously leaf
Photoelectricity is carried out into photoelectricity impurity removing equipment after collecting to select, pick out it is qualified leaf is collected after enter leading portion it is qualified leaf master
Line, it is qualified leaf detected by near-infrared tobacco component analyses detector and carry out automatic ration dress basket label.Unqualified
Leaf is crossed near-infrared tobacco component analyses detector and detects and carry out automatic ration dress basket patch after importing the unqualified main line leaf of leading portion
Label.
Labour contractor after the cutting of qualified stem-butts is detected by near-infrared tobacco component analyses detector and carries out automatic ration
Dress basket is labelled.