CN204631601U - Intelligent space stack assembly robot production line - Google Patents

Intelligent space stack assembly robot production line Download PDF

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Publication number
CN204631601U
CN204631601U CN201520338240.2U CN201520338240U CN204631601U CN 204631601 U CN204631601 U CN 204631601U CN 201520338240 U CN201520338240 U CN 201520338240U CN 204631601 U CN204631601 U CN 204631601U
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CN
China
Prior art keywords
elevating mechanism
belt conveyor
circulation carrier
carrier
place
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201520338240.2U
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Chinese (zh)
Inventor
陈发添
孙少毅
吴方华
刘连桥
张曙光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN KSTOPA INTELLIGENT EQUIPMENT CO., LTD.
Original Assignee
KUNSHAN BAIAO AUTOMATION EQUIPMENT TECHNOLOGY Co Ltd
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Priority to CN201520338240.2U priority Critical patent/CN204631601U/en
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Publication of CN204631601U publication Critical patent/CN204631601U/en
Withdrawn - After Issue legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a kind of intelligent space stack assembly robot production line, comprise the robotic asssembly unit that several are arranged in order, these several the robotic asssembly unit that is arranged in order forms assembling line, be provided with the first circulation carrier elevating mechanism outside the head end of this assembling line, outside the end of this assembling line, be provided with the second circulation carrier elevating mechanism; This intelligent space stack assembly robot production line moduleization designs, and can arbitrarily recombinate, interchangeability is high, can realize remodeling fast; Versatility is wide, and after Product Process change, the change amount of equipment is less; Multiple functional, be applicable to multiple production technology; Whole line adopts bus marco, and can monitor the production status of sliver in master control, each unit has independently liquid crystal touch screen man-machine interface, simple to operate.

Description

Intelligent space stack assembly robot production line
Technical field
The utility model relates to a kind of processing, assembly line automatically, relates to a kind of intelligent space stack assembly robot production line specifically.
Background technology
Along with the high speed development of science and technology, the production of various product, processing and assembling are progressively automated alternative, various automatic production line also arises at the historic moment thereupon, but existing automatic production line is difficult to the strong linking realizing multiple operation, or it is cumbersome that each operation carries out increase and decrease, the different demands of multiple product cannot be adapted to.
Summary of the invention
In order to overcome above-mentioned defect, the utility model provides a kind of intelligent space stack assembly robot production line, can, according to the demand of product, arbitrarily recombinate, and versatility be wide.
The utility model in order to the technical scheme solving its technical matters and adopt is:
A kind of intelligent space stack assembly robot production line, comprise the robotic asssembly unit that several are arranged in order, these several the robotic asssembly unit that is arranged in order forms assembling line, be provided with the first circulation carrier elevating mechanism outside the head end of this assembling line, outside the end of this assembling line, be provided with the second circulation carrier elevating mechanism;
Described first circulation carrier elevating mechanism comprises the first oscilaltion cylinder and the first elevating mechanism belt conveyor, this the first elevating mechanism belt conveyor is provided with circulation carrier, this circulation carrier is transported to this first elevating mechanism belt conveyor from leading portion streamline, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism, described circulation carrier is also transported on the backflow carrier pipeline of the frame lower of next workshop section and described robotic asssembly unit by the upset of this first elevating mechanism belt conveyor,
Described robotic asssembly unit comprises charging tray gripping feeding distribution mechanism, robot material fetching mechanism, standard belt pipeline, image system and apparatus control system, is provided with CCD in this image system; Empty charging tray by product charging tray automatic loading/unloading, and reclaims stacking by described charging tray gripping feeding distribution mechanism; Product takes out from charging tray and moves to CCD detection and automatically adjusts and load in the circulation carrier on described standard belt pipeline after detection angles and position by described robot material fetching mechanism; The circulation carrier that leading portion puts in place by described standard belt pipeline is delivered to the product place of picking and placeing and carries out secondary location, opens, and can store on the carrier backflow belt conveyor line below a circulation carrier to the frame being positioned at described robotic asssembly unit; Described apparatus control system comprises image control system and PLC control system;
Described second circulation carrier elevating mechanism comprises the second oscilaltion cylinder and the second elevating mechanism belt conveyor, circulation carrier is transported to the second elevating mechanism belt conveyor from leading portion streamline, and drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder, then by the second elevating mechanism belt conveyor upset, circulation carrier is transported on the backflow carrier pipeline of next workshop section's frame lower.
As further improvement of the utility model, described image system is made up of Liang Zu CCD testing agency, each is organized this CCD testing agency and comprises camera, camera lens, light source and CCD, wherein one group of CCD is for detecting the product space on described robot material fetching mechanism, CCD is for detecting the circulation carrier position on described standard belt pipeline for another group, and two groups of CCD are controlled by same industrial computer and mutually can exchange signal.
As further improvement of the utility model, described robotic asssembly unit be six-joint robot assembling unit and four axle robotic asssembly units one of them.Four axle robotic asssembly units can realize angular setting and the assembling in XYZ and R direction, are good at and pick and place at a high speed; Six-joint robot assembling unit can realize special angle product and pick and place and assemble, and has more freedom of action degree than four axle robots.
As further improvement of the utility model, described four axle robotic asssembly units are provided with grasping mechanism, and this grasping mechanism is moved automatically by the position that described control system is given.Thus product is taken out from charging tray and moves to CCD detection automatically adjust and load in the circulation carrier on belt conveyor line after detection angles and position.
As further improvement of the utility model, described apparatus control system is provided with operation interface, and this operation interface is operated by 17 cun of industrial touch screen that protective cover is inlayed.
As further improvement of the utility model, described first elevating mechanism belt conveyor is provided with first and puts in place detection fiber, described circulation carrier to be transported to this first elevating mechanism belt conveyor from leading portion streamline and after the detection fiber that puts in place by first responds to and put in place, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism; Described second elevating mechanism belt conveyor is provided with second and puts in place detection fiber, described circulation carrier to be transported to the second elevating mechanism belt conveyor from leading portion streamline and after the detection fiber that puts in place by second responds to and put in place, drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder.
As further improvement of the utility model, the product feeding place of the charging tray gripping feeding distribution mechanism of described robotic asssembly unit is provided with secondary detent mechanism and is clamped by charging tray.
The beneficial effects of the utility model are:
1, modular design, can arbitrarily recombinate, interchangeability is high, can realize remodeling fast.
2, versatility is wide, and after Product Process change, the change amount of equipment is less.
3, multiple functional, be applicable to multiple production technology.
4, whole line adopts bus marco, and can monitor the production status of sliver in master control, each unit has independently liquid crystal touch screen man-machine interface, simple to operate.
5, equipment many places adopt CCD to carry out differentiating and (deficient purchase, production run are bad etc. monitor differentiation in real time) ensure production constant product quality.
6, product material adopts truck auto feed, material machine automatic loading/unloading dish, and robot automatic clamping and placing material, automaticity is high, saving manpower, and investment repayment is high.
Accompanying drawing explanation
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the structural representation of the first circulation carrier elevating mechanism described in the utility model;
Fig. 3 is the structural representation of the second circulation carrier elevating mechanism described in the utility model;
Fig. 4 is the structural representation of four axle robotic asssembly units described in the utility model;
Fig. 5 is the structural representation of six-joint robot described in the utility model assembling unit;
Fig. 6 is the structural representation of charging tray gripping feeding distribution mechanism described in the utility model;
Fig. 7 is the structural representation of standard belt pipeline described in the utility model;
Fig. 8 is the structural representation of image system described in the utility model;
Fig. 9 is the structural representation of apparatus control system described in the utility model.
By reference to the accompanying drawings, make the following instructions:
1---the first circulation carrier elevating mechanism
2---robotic asssembly unit
3---the second circulation carrier elevating mechanism
4---circulation carrier
11---the first oscilaltion cylinder
12---the first elevating mechanism belt conveyor
13---first puts in place detection fiber
21---charging tray gripping feeding distribution mechanism
22---robot material fetching mechanism
23---standard belt pipeline
24---image system
25---apparatus control system
31---the second oscilaltion cylinder
32---the second elevating mechanism belt conveyor
33---second puts in place detection fiber
241---camera
242---camera lens
243---light source
244——CCD
251---touch display screen
Embodiment
Below in conjunction with accompanying drawing, a preferred embodiment of the present utility model is elaborated.But protection domain of the present utility model is not limited to following embodiment, the simple equivalence namely in every case done with the utility model claim and description changes and modifies, and all still belongs within the utility model patent covering scope.
Refer to Fig. 1-9, a kind of intelligent space stack assembly robot production line, comprise the robotic asssembly unit 2 that several are arranged in order, these several the robotic asssembly unit that is arranged in order forms assembling line, be provided with the first circulation carrier elevating mechanism 1 outside the head end of this assembling line, outside the end of this assembling line, be provided with the second circulation carrier elevating mechanism 3.
Described first circulation carrier elevating mechanism comprises the first oscilaltion cylinder 11 and the first elevating mechanism belt conveyor 12, this the first elevating mechanism belt conveyor is provided with circulation carrier 4, this circulation carrier is transported to this first elevating mechanism belt conveyor from leading portion streamline, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism, described circulation carrier is also transported on the backflow carrier pipeline of the frame lower of next workshop section and described robotic asssembly unit by the upset of this first elevating mechanism belt conveyor,
Described robotic asssembly unit comprises charging tray gripping feeding distribution mechanism 21, robot material fetching mechanism 22, standard belt pipeline 23, image system 24 and apparatus control system 25, is provided with CCD in this image system; Empty charging tray by product charging tray automatic loading/unloading, and reclaims stacking by described charging tray gripping feeding distribution mechanism; Product takes out from charging tray and moves to CCD detection and automatically adjusts and load in the circulation carrier on described standard belt pipeline after detection angles and position by described robot material fetching mechanism; The circulation carrier that leading portion puts in place by described standard belt pipeline is delivered to the product place of picking and placeing and carries out secondary location, opens, and can store on the carrier backflow belt conveyor line below a circulation carrier to the frame being positioned at described robotic asssembly unit; Described apparatus control system comprises image control system and PLC control system;
Described second circulation carrier elevating mechanism comprises the second oscilaltion cylinder 31 and the second elevating mechanism belt conveyor 32, circulation carrier is transported to the second elevating mechanism belt conveyor from leading portion streamline, and drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder, then by the second elevating mechanism belt conveyor upset, circulation carrier is transported on the backflow carrier pipeline of next workshop section's frame lower.
Adopt between robotic asssembly unit and flexibly connect, and can increase and decrease according to the demand of actual product, thus the demand of different product can be adapted to.
Described image system is made up of Liang Zu CCD testing agency, each is organized this CCD testing agency and comprises camera 241, camera lens 242, light source 243 and CCD244, wherein one group of CCD is for detecting the product space on described robot material fetching mechanism, CCD is for detecting the circulation carrier position on described standard belt pipeline for another group, and two groups of CCD are controlled by same industrial computer and mutually can exchange signal.
Described robotic asssembly unit is six-joint robot assembling unit or four axle robotic asssembly units.Four axle robotic asssembly units can realize angular setting and the assembling in XYZ and R direction, are good at and pick and place at a high speed; Six-joint robot assembling unit can realize special angle product and pick and place and assemble, and has more freedom of action degree than four axle robots.
Described four axle robotic asssembly units are provided with grasping mechanism, and this grasping mechanism is moved automatically by the position that described control system is given.Thus product is taken out from charging tray and moves to CCD detection automatically adjust and load in the circulation carrier on belt conveyor line after detection angles and position.
Described apparatus control system is provided with operation interface, and this operation interface is operated by 17 cun of industrial touch screen 251 that protective cover is inlayed.Electricity, gas respectively have independently inlet point.
Described first elevating mechanism belt conveyor is provided with first and puts in place detection fiber 13, described circulation carrier to be transported to this first elevating mechanism belt conveyor from leading portion streamline and after the detection fiber 13 that puts in place by first responds to and put in place, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism; Described second elevating mechanism belt conveyor is provided with second and puts in place detection fiber 33, described circulation carrier to be transported to the second elevating mechanism belt conveyor from leading portion streamline and after the detection fiber 33 that puts in place by second responds to and put in place, drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder.
The product feeding place of the charging tray gripping feeding distribution mechanism of described robotic asssembly unit is provided with secondary detent mechanism and is clamped by charging tray.

Claims (7)

1. an intelligent space stack assembly robot production line, it is characterized in that: comprise the robotic asssembly unit (2) that several are arranged in order, these several the robotic asssembly unit that is arranged in order forms assembling line, be provided with the first circulation carrier elevating mechanism (1) outside the head end of this assembling line, outside the end of this assembling line, be provided with the second circulation carrier elevating mechanism (3);
Described first circulation carrier elevating mechanism comprises the first oscilaltion cylinder (11) and the first elevating mechanism belt conveyor (12), this the first elevating mechanism belt conveyor is provided with circulation carrier (4), this circulation carrier is transported to this first elevating mechanism belt conveyor from leading portion streamline, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism, described circulation carrier is also transported on the backflow carrier pipeline of the frame lower of next workshop section and described robotic asssembly unit by the upset of this first elevating mechanism belt conveyor,
Described robotic asssembly unit comprises charging tray gripping feeding distribution mechanism (21), robot material fetching mechanism (22), standard belt pipeline (23), image system (24) and apparatus control system (25), is provided with CCD in this image system; Empty charging tray by product charging tray automatic loading/unloading, and reclaims stacking by described charging tray gripping feeding distribution mechanism; Product takes out from charging tray and moves to CCD detection and automatically adjusts and load in the circulation carrier on described standard belt pipeline after detection angles and position by described robot material fetching mechanism; The circulation carrier that leading portion puts in place by described standard belt pipeline is delivered to the product place of picking and placeing and carries out secondary location, opens, and can store on the carrier backflow belt conveyor line below a circulation carrier to the frame being positioned at described robotic asssembly unit; Described apparatus control system comprises image control system and PLC control system;
Described second circulation carrier elevating mechanism comprises the second oscilaltion cylinder (31) and the second elevating mechanism belt conveyor (32), circulation carrier is transported to the second elevating mechanism belt conveyor from leading portion streamline, and drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder, then by the second elevating mechanism belt conveyor upset, circulation carrier is transported on the backflow carrier pipeline of next workshop section's frame lower.
2. intelligent space stack assembly robot production line according to claim 1, it is characterized in that: described image system is made up of Liang Zu CCD testing agency, each is organized this CCD testing agency and comprises camera (241), camera lens (242), light source (243) and CCD (244).
3. intelligent space stack assembly robot production line according to claim 1, is characterized in that: described robotic asssembly unit be six-joint robot assembling unit and four axle robotic asssembly units one of them.
4. intelligent space stack assembly robot production line according to claim 3, is characterized in that: described four axle robotic asssembly units are provided with grasping mechanism, and this grasping mechanism is moved automatically by the position that described control system is given.
5. intelligent space stack assembly robot production line according to claim 1, it is characterized in that: described apparatus control system is provided with operation interface, this operation interface is operated by 17 cun of industrial touch screen (251) that protective cover is inlayed.
6. intelligent space stack assembly robot production line according to claim 1, it is characterized in that: described first elevating mechanism belt conveyor is provided with first and puts in place detection fiber (13), described circulation carrier to be transported to this first elevating mechanism belt conveyor from leading portion streamline and after the detection fiber (13) that puts in place by first responds to and put in place, described first oscilaltion cylinder drives this circulation carrier and the first elevating mechanism belt conveyor to drop to the bottom of described first circulation carrier elevating mechanism; Described second elevating mechanism belt conveyor is provided with second and puts in place detection fiber (33), described circulation carrier to be transported to the second elevating mechanism belt conveyor from leading portion streamline and after the detection fiber (33) that puts in place by second responds to and put in place, drive circulation carrier and the second elevating mechanism belt conveyor to rise to top by the second oscilaltion cylinder.
7. intelligent space stack assembly robot production line according to claim 1, is characterized in that: the product feeding place of the charging tray gripping feeding distribution mechanism of described robotic asssembly unit is provided with secondary detent mechanism and is clamped by charging tray.
CN201520338240.2U 2015-05-22 2015-05-22 Intelligent space stack assembly robot production line Withdrawn - After Issue CN204631601U (en)

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Application Number Priority Date Filing Date Title
CN201520338240.2U CN204631601U (en) 2015-05-22 2015-05-22 Intelligent space stack assembly robot production line

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104820417A (en) * 2015-05-22 2015-08-05 昆山市佰奥自动化设备科技有限公司 Intelligent space stack type robot assembly production line
CN107808971A (en) * 2017-09-28 2018-03-16 春龙马丁工业技术南京有限公司 A kind of fuel cell assembly line
CN109828201A (en) * 2019-03-14 2019-05-31 广东泰格威机器人科技有限公司 Solenoid valve assembly detection automated package production line

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104820417A (en) * 2015-05-22 2015-08-05 昆山市佰奥自动化设备科技有限公司 Intelligent space stack type robot assembly production line
CN104820417B (en) * 2015-05-22 2017-08-01 昆山佰奥智能装备股份有限公司 Intelligent space stack puts together machines people's production line
CN107808971A (en) * 2017-09-28 2018-03-16 春龙马丁工业技术南京有限公司 A kind of fuel cell assembly line
CN107808971B (en) * 2017-09-28 2020-04-03 春龙马丁工业技术南京有限公司 Fuel cell assembly production line
CN109828201A (en) * 2019-03-14 2019-05-31 广东泰格威机器人科技有限公司 Solenoid valve assembly detection automated package production line
CN109828201B (en) * 2019-03-14 2021-02-02 广东泰格威机器人科技有限公司 Automatic production line for electromagnetic valve assembly detection packaging

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: Suzhou City, Jiangsu Province, Yushan Town, Kunshan City, 215300 Yuan Feng Road No. 232, room 8

Patentee after: KUNSHAN KSTOPA INTELLIGENT EQUIPMENT CO., LTD.

Address before: The Palestinian town of Dongrong road Kunshan city 215300 Suzhou city of Jiangsu Province

Patentee before: Kunshan Baiao Automation Equipment Technology Co., Ltd.

AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20150909

Effective date of abandoning: 20170801