CN203720093U - Detection system for bearing rolling body - Google Patents
Detection system for bearing rolling body Download PDFInfo
- Publication number
- CN203720093U CN203720093U CN201320404893.7U CN201320404893U CN203720093U CN 203720093 U CN203720093 U CN 203720093U CN 201320404893 U CN201320404893 U CN 201320404893U CN 203720093 U CN203720093 U CN 203720093U
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- rolling body
- travelling belt
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- cleaning
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Abstract
The utility model discloses a detection system for a bearing rolling body. The detection system consists of an automatic cleaning device and an automatic detection device, wherein the automatic cleaning device performs cleaning, blow-dry, demagnetization and the like on a rolling body to be detected and allows the rolling body to enter the automatic detection device; the automatic detection device comprises a material conveying platform; a blanking bin is arranged at a feeding end of the material conveying platform; a kick-out device is arranged at an outlet end of the blanking bin; the rolling body is conveyed to the material conveying platform by the kick-out device according to a certain rule; and a clamping mechanical hand, an end face image detection mechanism, an end face clamping mechanism and an excircle image detection mechanism are sequentially arranged along a conveying direction of the material conveying platform. The automatic cleaning device is configured in the system, the automatic operations, such as cleaning, blow-dry and demagnetization, on the rolling body can be realized by the cleaning device, iron residues and other scraps on the surface of the rolling body are effectively cleaned, the treatment time is fast, and the rolling body can rapidly enter a subsequent detection link, so the production efficiency of enterprises is greatly improved.
Description
Technical field
The utility model relates to bearing roller detection field, specifically a kind of detection system for bearing roller.
Background technology
At present, bearing roller detection system is gradually by the widespread use of roller processing enterprise, this system can greatly reduce waste product by automatic monitoring means and enter follow-up processing link, because this system is carried out examinations by image comparison technological means, therefore this system conventionally need to be cleaned the roller after processing before detecting, just can make its surface be photographed clearly by camera, but all do not configure automatic flushing device in conventional detection system, conventionally adopt manually or mechanical component is realized the cleaning to rolling body, then need manual oven dry just can carry out follow-up detection, therefore degree is not high automatically, detection efficiency is very low.
Utility model content
For solving the problems of the technologies described above, the utility model provides a kind of image detecting system for bearing roller, and this system architecture is simple, and automaticity is high, has greatly improved detection efficiency.
The technical scheme that the utility model adopts is: for the detection system of bearing roller, formed by automatic flushing device and automatic detection device, rolling body after processing is after automatic flushing device is processed, enter automatic detection device, described automatic flushing device comprises that service sink and one are for transmitting the travelling belt of rolling body, in service sink, be provided with the cleansing medium for cleaning rolling body, on the transmission plane of described travelling belt, be evenly provided with the groove for placing rolling body, described travelling belt comprises feed zone, cleaning section, raising section and discharging section, cleaning section is arranged in service sink and is positioned at below liquid level, on the cleaning section position of corresponding travelling belt, in described service sink, be provided with circulation flushing mechanism, the top that is positioned at raising section is provided with blower fan, on the transmission plane of the corresponding raising section of air outlet of blower fan, a side at the discharging section of described travelling belt is provided with demagnetizer, the rolling body of processing through demagnetization enters in the blanking bin of automatic detection device,
Described automatic detection device comprises a mass transport platform, feed end at mass transport platform is provided with blanking bin, the endpiece that is positioned at blanking bin is provided with setting gauge, setting gauge becomes certain rule to be delivered on mass transport platform rolling body, along being provided with successively clamping manipulator on the throughput direction of mass transport platform, end view drawing is as testing agency, end face clamping device and cylindrical image detection mechanism, also be provided with a computing machine for the image information that reception end face image detection mechanism and cylindrical image detection mechanism gather in real time, move to the station of end view drawing as testing agency for the clamping manipulator of clamping rolling body external cylindrical surface, end view drawing as testing agency by gather end view drawing as input information computing machine, computing machine compares this image information and the pictorial information of storage in advance, think when product to be detected is qualified, computer control end face clamping device moves on the station of end view drawing as testing agency, move to the station of cylindrical image detection mechanism for clamping the end face clamping device of rolling body end face, cylindrical image detection mechanism is by the rolling body cylindrical image information input computing machine gathering, computing machine compares this image information and the pictorial information of storage in advance, while thinking qualified, computer control end face clamping device is delivered to rolling body on certified products conveying belt.
Described circulation flushing mechanism comprises water pump, high pressure nozzle and connecting line, and water pump is connected with the water inlet of high pressure nozzle by connecting line, and the rolling body position in the corresponding cleaning section of water delivering orifice of high pressure nozzle arranges.
Described groove is formed by multiple spaced fins, and this fin is arranged on the transmission plane of travelling belt and evenly arranges along direction of transfer, and the direction of transfer of fin and travelling belt is perpendicular.
Also comprise an airtight housing, described service sink, travelling belt, blower fan and demagnetizer are arranged in housing, and the feed zone of travelling belt and discharging section are respectively through charging aperture and discharging opening corresponding on housing.
Described end view drawing is made up of two image acquisition units as testing agency, two end face settings of two image acquisition units rolling bodys that corresponding clamping manipulator is clamped respectively.
Described cylindrical image detection mechanism is made up of at least two image acquisition units, the external cylindrical surface setting of the rolling body that the equal corresponding end face clamping device of each image acquisition units is clamped.
Described end face clamping device is provided with two and synchronously drives the top of rotation by actuating unit, rolling body to be detected be clamped in two top between.
The beneficial effects of the utility model are:
In one, this system, configure automatic flushing device, this cleaning device can realize rolling body cleaning, automation mechanized operation dries up, demagnetizes, effectively the chips such as the scum on rolling body surface are processed clean, processing time is fast, can enter fast follow-up detection, therefore greatly improve the production efficiency of enterprise.
Two, this entire system is simple in structure, easy to operate, and can complete testing process by one man operation, has saved labour, has realized the automation mechanized operation of producing.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the front view of automatic flushing device.
Fig. 3 is the upward view of automatic flushing device.
Fig. 4 is the structural representation with the automatic flushing device of housing.
Mark in figure: 1, service sink, 2, travelling belt, 201, feed zone, 202, cleaning section, 203, raising section, 204, discharging section, 3, groove, 4, fin, 5, circulation flushing mechanism, 501, water pump, 502, high pressure nozzle, 503, connecting line, 6, blower fan, 7, demagnetizer, 8, housing, 801, charging aperture, 802, discharging opening, 9, mass transport platform, 10, blanking bin, 11, setting gauge, 12, clamping manipulator, 13, end view drawing is as testing agency, 14, end face clamping device, 1401, top, 15, cylindrical image detection mechanism, 16, computing machine.
Embodiment
below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
As shown in the figure, for the detection system of bearing roller, formed by automatic flushing device and automatic detection device, rolling body after processing is after automatic flushing device is processed, enter automatic detection device, described automatic flushing device comprises that service sink 1 and one are for transmitting the travelling belt 2 of rolling body, in service sink 1, be provided with the cleansing medium for cleaning rolling body, cleansing medium can adopt water or wet goods, on the transmission plane of described travelling belt 2, be evenly provided with the groove 3 for placing rolling body, described travelling belt 2 comprises feed zone 201, cleaning section 202, raising section 203 and discharging section 204, cleaning section 202 is arranged in service sink 1 and is positioned at below liquid level, to ensure that cleaning section 202 belows and service sink bottom have certain spacing simultaneously, on cleaning section 202 positions of corresponding travelling belt, in described service sink 1, be provided with circulation flushing mechanism 5, the effect of circulation flushing mechanism 5 is the rolling bodys that rinse in cleaning section 202, the top that is positioned at raising section 203 is provided with blower fan 6, on the transmission plane of the corresponding raising section 203 of air outlet of blower fan 6, a side at the discharging section 204 of described travelling belt is provided with demagnetizer 7, demagnetizer used herein is existing equipment, a side that is arranged on discharging section 204 is mainly to play the effect of de-magnetic, because rolling body phase mutual friction meeting in the process of rinsing produces certain magnetic, multiple rolling bodys can be inhaled and affect follow-up detection together, the rolling body of processing through demagnetization enters in the blanking bin 10 of automatic detection device,
Described automatic detection device comprises a mass transport platform 9, be provided with blanking bin 10 at the feed end of mass transport platform 9, the endpiece that is positioned at blanking bin 10 is provided with setting gauge 11, setting gauge 11 becomes certain rule to be delivered on mass transport platform 9 rolling body, so facilitate clamping manipulator to clamp the cylindrical of rolling body to be detected, along being provided with successively clamping manipulator 12 on the throughput direction of mass transport platform 9, end view drawing is as testing agency 13, end face clamping device 14 and cylindrical image detection mechanism 15, also be provided with a computing machine 16 for the image information that reception end face image detection mechanism 13 and cylindrical image detection mechanism 15 gather in real time, computing machine can be controlled the action of clamping manipulator 12 and end face clamping device 14 simultaneously, first, the external cylindrical surface that clamping manipulator 12 is clamped rolling body moves on the station of end view drawing as testing agency 13, simultaneously end view drawing as testing agency 13 by the end view drawing gathering as input information computing machine, computing machine compares this image information and the pictorial information of storage in advance, when defective, computer control clamping manipulator 12 is delivered to substandard product on waste product conveying belt, as while thinking qualified, computer control end face clamping device 14 moves on the station of end view drawing as testing agency 13, now, the both ends of the surface that end face clamping device 14 clamps rolling body move on the station of cylindrical image detection mechanism 15, cylindrical image detection mechanism 15 is by the rolling body cylindrical image information input computing machine gathering, computing machine compares this image information and the pictorial information of storage in advance, while thinking qualified, computer control end face clamping device is delivered to rolling body on certified products conveying belt, same this step detects when defective and delivers on waste product conveying belt.
Travelling belt 2 as herein described only plays band is cleaned to the function that rolling body transmits; therefore; according to our technical scheme; can in a groove, only transmit a rolling body; can improve like this quality of cleaning; certainly longitudinally arrange that in order to raise the efficiency also can adopt two to three rolling bodys so arrange, as long as the improvement of doing according to this thinking all belongs to the scope of the utility model protection.
Described circulation flushing mechanism 5 comprises water pump 501, high pressure nozzle 502 and connecting line 503, water pump 501 is connected with the water inlet of high pressure nozzle 502 by connecting line 503, rolling body position in the corresponding cleaning section 202 of water delivering orifice of high pressure nozzle 502 arranges, the cleansing medium that this structure ensured service sink 1 is set to be circulated all the time, therefore the flushing of high pressure nozzle adds the acting in conjunction that circulates of cleansing medium, has greatly improved the cleaning efficiency of this device.
For realizing optimum efficiency, described blower fan 6 can arrange multiple, and the quantity of this blower fan can rationally be determined according to the length of raising section 203.
The utility model, the effect of described groove 3 is mainly used for limiting the position of rolling body at driving-belt, to prevent that rolling body to be cleaned from dropping from driving-belt, groove 3 can be formed by multiple spaced fins 4, this fin 4 is arranged on the transmission plane of travelling belt 2 and evenly arranges along direction of transfer, and fin 4 is perpendicular with the direction of transfer of travelling belt 2.
In order to ensure follow-up accuracy of detection, clean cleaning operation environment is provided, further optimize this technical scheme, can also be at airtight housing 8 of automatic flushing device outer setting, described service sink 1, travelling belt 2, blower fan 6 and demagnetizer 7 are arranged in housing 8, and the feed zone 201 of travelling belt 2 and discharging section 204 are respectively through charging aperture 801 and discharging opening 802 corresponding on housing 8; Only need charging and discharging to complete at housing outward, other operate in housing and complete, so just ensure that whole cleaning carries out in airtight cavity, prevented that the floating chip in workshop is stained with the rolling body surface of cleaning again, greatly improved follow-up precision and efficiency of detecting.
The utility model, described end view drawing is made up of two image acquisition units as testing agency 13, two end face settings of two image acquisition units rolling bodys that corresponding clamping manipulator is clamped respectively.
The utility model, described cylindrical image detection mechanism 15 is made up of at least two image acquisition units, the external cylindrical surface setting of the rolling body that the equal corresponding end face clamping device of each image acquisition units is clamped, in order to realize better effect, can also on described end face clamping device 14, be provided with two and synchronously drive top 1401 of rotation by actuating unit, rolling body to be detected is clamped between two top 1401, thus, rolling body rotates on end face clamping device 14, without being set, more image acquisition units also can flutter the image information of grasping complete roller external cylindrical surface.
Image detection mechanism mentioned above also comprises secondary light source, and secondary light source contributes to image acquisition units to flutter more clearly to grasp the surface image information of rolling body, and this image acquisition units can adopt commercially available camera.
Claims (4)
1. for the detection system of bearing roller, formed by automatic flushing device and automatic detection device, rolling body after processing is after automatic flushing device is processed, enter automatic detection device, in this automatic detection device, be also provided with a computing machine (16) that receives image information and process in real time, it is characterized in that:
Described automatic flushing device comprises that service sink (1) and one are for transmitting the travelling belt (2) of rolling body, in service sink (1), be provided with the cleansing medium for cleaning rolling body, on the transmission plane of described travelling belt (2), be evenly provided with the groove (3) for placing rolling body, described travelling belt (2) comprises feed zone (201), cleaning section (202), raising section (203) and discharging section (204), cleaning section (202) is arranged in service sink (1) and is positioned at below liquid level, on cleaning section (202) position of corresponding travelling belt, in described service sink (1), be provided with circulation flushing mechanism (5), the top that is positioned at raising section (203) is provided with blower fan (6), on the transmission plane of the corresponding raising section of air outlet (203) of blower fan (6), a side at the discharging section (204) of described travelling belt is provided with demagnetizer (7), the rolling body of processing through demagnetization enters in the blanking bin (10) of automatic detection device,
Described automatic detection device comprises a mass transport platform (9), be provided with blanking bin (10) at the feed end of mass transport platform (9), the endpiece that is positioned at blanking bin (10) is provided with setting gauge (11), setting gauge (11) becomes certain rule to be delivered on mass transport platform (9) rolling body, along being provided with successively clamping manipulator (12) on the throughput direction of mass transport platform (9), end view drawing is as testing agency (13), end face clamping device (14) and cylindrical image detection mechanism (15), described end view drawing is made up of two image acquisition units as testing agency (13), two end face settings of two image acquisition units rolling bodys that corresponding clamping manipulator is clamped respectively, described end face clamping device (14) is provided with two top (1401) that synchronously driven rotation by actuating unit, rolling body to be detected is clamped between two top (1401), described cylindrical image detection mechanism (15) is made up of at least two image acquisition units, the external cylindrical surface setting of the rolling body that the equal corresponding end face clamping device of each image acquisition units is clamped, end view drawing inputs to computing machine (16) as testing agency (13) and cylindrical image detection mechanism (15) by the image information of collection.
2. the detection system for bearing roller according to claim 1, it is characterized in that: described circulation flushing mechanism (5) comprises water pump (501), high pressure nozzle (502) and connecting line (503), water pump (501) is connected with the water inlet of high pressure nozzle (502) by connecting line (503), and the rolling body position in the corresponding cleaning section of water delivering orifice (202) of high pressure nozzle (502) arranges.
3. the detection system for bearing roller according to claim 2, it is characterized in that: described groove (3) is formed by multiple spaced fins (4), this fin (4) is arranged on the transmission plane of travelling belt (2) and evenly arranges along direction of transfer, and fin (4) is perpendicular with the direction of transfer of travelling belt (2).
4. the detection system for bearing roller according to claim 1, it is characterized in that: also comprise an airtight housing (8), described service sink (1), travelling belt (2), blower fan (6) and demagnetizer (7) are arranged in housing (8), and the feed zone (201) of travelling belt (2) and discharging section (204) are respectively through upper corresponding charging aperture (801) and the discharging opening (802) of housing (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320404893.7U CN203720093U (en) | 2013-07-09 | 2013-07-09 | Detection system for bearing rolling body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320404893.7U CN203720093U (en) | 2013-07-09 | 2013-07-09 | Detection system for bearing rolling body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203720093U true CN203720093U (en) | 2014-07-16 |
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ID=51159233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320404893.7U Expired - Fee Related CN203720093U (en) | 2013-07-09 | 2013-07-09 | Detection system for bearing rolling body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203720093U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105606151A (en) * | 2015-12-28 | 2016-05-25 | 韦士肯（厦门）检测科技有限公司 | Car bearing ring intelligent comprehensive test system |
| CN106353329A (en) * | 2016-09-29 | 2017-01-25 | 武汉易视维科技有限公司 | Filter rod cross section detection device and method |
| CN108015046A (en) * | 2017-12-26 | 2018-05-11 | 新昌县江北轴承有限公司 | A kind of cleaning-drying all-in-one machine of rolling element |
| CN108507443A (en) * | 2017-02-27 | 2018-09-07 | 苏州德乾辰精工科技有限公司 | Stub shaft diameter automatic detection system |
-
2013
- 2013-07-09 CN CN201320404893.7U patent/CN203720093U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105606151A (en) * | 2015-12-28 | 2016-05-25 | 韦士肯（厦门）检测科技有限公司 | Car bearing ring intelligent comprehensive test system |
| CN106353329A (en) * | 2016-09-29 | 2017-01-25 | 武汉易视维科技有限公司 | Filter rod cross section detection device and method |
| CN108507443A (en) * | 2017-02-27 | 2018-09-07 | 苏州德乾辰精工科技有限公司 | Stub shaft diameter automatic detection system |
| CN108015046A (en) * | 2017-12-26 | 2018-05-11 | 新昌县江北轴承有限公司 | A kind of cleaning-drying all-in-one machine of rolling element |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20200709 |
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| CF01 | Termination of patent right due to non-payment of annual fee |