CN209215247U - A kind of glass insulator quality inspection device - Google Patents

A kind of glass insulator quality inspection device Download PDF

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Publication number
CN209215247U
CN209215247U CN201821943004.3U CN201821943004U CN209215247U CN 209215247 U CN209215247 U CN 209215247U CN 201821943004 U CN201821943004 U CN 201821943004U CN 209215247 U CN209215247 U CN 209215247U
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China
Prior art keywords
supporting
glass insulator
turntable
fixed
quality inspection
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Active
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CN201821943004.3U
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Chinese (zh)
Inventor
付建新
尹义富
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SHANDONG RUITAI GLASS INSULATOR CO LTD
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SHANDONG RUITAI GLASS INSULATOR CO LTD
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Abstract

The utility model discloses a kind of glass insulator quality inspection devices, are related to glass insulator technical field.The utility model includes supporting table, supporting table upper surface is equipped with circular baffle plate, the rotation of supporting table upper surface has turntable, circumferentially array is equipped with several push plates to turntable perimeter surface, push plate is at least three, the circular baffle plate week side of supporting table is respectively equipped with feeding-passage, substandard products collection channel, tapping channel, and feeding-passage, substandard products collection channel, tapping channel surface are respectively and fixedly provided with lace conveying device.The utility model is designed by disc type supporting table, it is intermediate to be conveyed by turntable, setting charging, discharging and sorting conveyer belt in supporting table side, capture and detection apparatus directly is set above sorting conveyer belt, make the charging in isolator detecting, detection, sorting, discharging while carrying out, detection efficiency is high, and eliminates the use of robotic device, and production cost is low.

Description

A kind of glass insulator quality inspection device
Technical field
The utility model belongs to glass insulator technical field, more particularly to a kind of glass insulator quality inspection device.
Background technique
For supporting conducting wire and the device of its insulation being made to be known as insulator, the insulator device made of glass, referred to as glass Glass insulator;Being presently used in is most widely toughened glass insulator in route, toughened glass insulator in the fabrication process, by In the influence of many factors, glass devices generate sometimes bubble crackle, it is damaged the defects of.Currently, toughened glass insulator lacks Sunken detection is using artificial visual method mostly, and not only great work intensity, working efficiency are low for this detection method, and be easy by It is influenced to testing staff's technology, experience and the factors such as eyes resolution capability and fatigue, causes missing inspection and erroneous detection, it is difficult to meet big rule Mould, automated production needs.Also have and shot using CCD industrial camera, carry out insulator quality inspection using image comparison detection method Equipment, this kind of quality inspection equipment needs to cooperate industry mechanical arm equipment to carry out substandard products sorting to reject, and when detection, insulator is placed on On turntable, insulator rotating one week one group of photo is shot by CCD camera, after testing out after substandard product, PLC control Stepper motor stops operating detection, after waiting manipulator sorting, restores detection, currently, such equipment lacks efficient charging, goes out Material and sortation process design, collocation manipulator also improve production cost, and control difficulty is also larger, and same detection efficiency is not high.
Utility model content
The purpose of this utility model is to provide a kind of glass insulator quality inspection devices, solve existing glass insulator matter The problem of examining high production cost, low efficiency.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
The utility model is a kind of glass insulator quality inspection device, including supporting table, and the supporting table upper surface is equipped with circle Shape baffle, the supporting table upper surface rotation have turntable, and circumferentially array is equipped with several push plates to the turntable perimeter surface, described to push away Plate is at least three, and the circular baffle plate week side of the supporting table is respectively equipped with feeding-passage, substandard products collection channel, discharges and lead to Road, the feeding-passage, substandard products collection channel, tapping channel surface are respectively and fixedly provided with lace conveying device, and the substandard products are collected logical One end upper surface that road is communicated with circular baffle plate is fixed with bracket, and the rack surface is fixedly installed with acquisition module.
Further, the spacing between adjacent two push plates can only accommodate a glass insulator.
Further, the lace conveying device includes driving motor, deflector roll and conveyer belt, the driving motor output shaft Be sequentially connected by deflector roll and conveyer belt, the feeding-passage, substandard products collection channel, the deflector roll both ends on tapping channel respectively with The rotation connection of channel two sides, described conveyer belt one end extend to below turntable perimeter surface, the conveyer belt upper surface and supporting table Upper surface flushes, and the driving motor is individually fixed in feeding-passage, substandard products collection channel, tapping channel side.
Further, the supporting table upper surface and be located at turntable inside be fixed with the first stepper motor, the turntable shaft The shaft with supporting table rotation connection is fixed at the heart, first stepper motor output shaft one end passes through gear and rotating shaft transmission Connection.
Further, the acquisition module includes second stepper motor, mounting plate, two CCD cameras and LED light source, institute It states second stepper motor and is fixed on rack surface, second stepper motor output shaft one end is fixedly connected with mounting plate, two institutes It states CCD camera and is symmetrically fixedly installed in mounting plate lower surface, the LED light source is fixed on mounting plate lower surface, the acquisition mould The CCD camera of block is connect with computer, and LED light source is connect with light source controller, and the feeding-passage, goes out substandard products collection channel Driving motor, the first stepper motor, the second stepper motor in material channel are all connected with PLC controller.
Further, the supporting table lower surface is fixed with supporting leg.
The working principle of the utility model are as follows: when work, the lace conveying device of the feeding-passage conveys glass to be detected Glass insulator, the first stepping motor driven turntable intermittent rotation, when glass insulator to be detected is delivered between two push plates, Push plate drives insulator rotating to advance, when insulator is advanced to below acquisition module, the second stepper motor driving of acquisition module Mounting plate rotation rotates two CCD cameras one week and carries out shooting, collecting photo, two CCD cameras to insulator surface Insulator dynamic image is continuously acquired respectively, and dynamic image is transmitted in computer by USB interface and is handled, to each frame In image-detection process, if intermediate any frame image detection arrives defect, then it is assumed that insulator is off quality, immediately after stopping Continuous detection, exports the information such as defect kind, quantity, at this point, the drive on PLC order feeding-passage, tapping channel over the display Dynamic motor and the first stepper motor stop working, and open the driving motor on substandard products recovery approach, substandard products insulator quilt Lace conveying device on substandard products recovery approach is delivered at substandard products recycling, after the completion of waiting bad part eject operation, is turned off secondary Driving motor on product recovery approach, and feeding-passage, the driving motor on tapping channel and the first stepper motor are opened, it carries out The detection of next insulator;If detection is up-to-standard, it is defeated that insulator directly turns to the belt on tapping channel with push plate It send on device, is sent at qualified products collection, so far, complete one-time detection work.
The utility model has the following beneficial effects:
The utility model is designed by disc type supporting table, centre by turntable convey, supporting table side setting feed, Discharging and sorting conveyer belt, are directly arranged capture and detection apparatus above sorting conveyer belt, make charging in isolator detecting, Detection, discharges while carrying out at sorting, and detection efficiency is high, and eliminates the use of robotic device, and production cost is low.
Certainly, any product for implementing the utility model does not necessarily require achieving all the advantages described above at the same time.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, make required for being described below to embodiment Attached drawing is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention, For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Other attached drawings.
Fig. 1 is a kind of structural schematic diagram of glass insulator quality inspection device of the utility model;
Fig. 2 is the structural schematic diagram at the right view visual angle Fig. 1;
Fig. 3 is a kind of top view of glass insulator quality inspection device of the utility model;
Fig. 4 is the structural schematic diagram inside turntable;
Fig. 5 is the structural schematic diagram of lace conveying device.
In attached drawing, parts list represented by the reference numerals are as follows:
1- supporting table, 2- turntable, 3- lace conveying device, 4- acquisition module, 101- circular baffle plate, 102- feeding-passage, 103- substandard products collection channel, 104- tapping channel, 105- bracket, 106- supporting leg, 201- push plate, the first stepper motor of 202-, 203- shaft, 301- driving motor, 302- deflector roll, 303- conveyer belt, 401- second stepper motor, 402- mounting plate, 403-CCD Camera, 404-LED light source.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts All other embodiment obtained, fall within the protection scope of the utility model.
It please refers to shown in Fig. 1-5, the utility model is a kind of glass insulator quality inspection device, including supporting table 1, supporting table 1 upper surface is equipped with circular baffle plate 101, and the rotation of 1 upper surface of supporting table has turntable 2, and circumferentially array is equipped with eight to 2 perimeter surface of turntable Push plate 201,101 weeks sides of circular baffle plate of supporting table 1 are respectively equipped with feeding-passage 102, substandard products collection channel 103, discharge and lead to Road 104, feeding-passage 102, substandard products collection channel 103,104 surface of tapping channel are respectively and fixedly provided with lace conveying device 3, and substandard products are received One end upper surface that collection channel 103 is communicated with circular baffle plate 101 is fixed with bracket 105, and 105 surface of bracket is fixedly installed with acquisition Module 4.
Wherein, the spacing between adjacent two push plate 201 can only accommodate a glass insulator.
Wherein, lace conveying device 3 includes driving motor 301, deflector roll 302 and conveyer belt 303, and driving motor 301 exports Axis is sequentially connected by deflector roll 302 and conveyer belt 303, feeding-passage 102, substandard products collection channel 103, on tapping channel 104 302 both ends of deflector roll are rotatablely connected with channel two sides respectively, and 303 one end of conveyer belt extends to below 2 perimeter surface of turntable, conveyer belt 303 upper surfaces are flushed with 1 upper surface of supporting table, and driving motor 301 is individually fixed in feeding-passage 102, substandard products collection channel 103,104 side of tapping channel.
Wherein, 1 upper surface of supporting table and it is located inside turntable 2 and is fixed with the first stepper motor 202, consolidates at 2 axle center of turntable Surely there is the shaft 203 being rotatablely connected with supporting table 1,202 output shaft one end of the first stepper motor is driven by gear and shaft 203 Connection.
Wherein, acquisition module 4 includes second stepper motor 401, mounting plate 402, two CCD cameras 403 and LED light sources 404, second stepper motor 401 is fixed on 105 surface of bracket, and 401 output shaft one end of second stepper motor and mounting plate 402 are fixed Connection, two CCD cameras 403 are symmetrically fixedly installed in 402 lower surface of mounting plate, and LED light source 404 is fixed on 402 following table of mounting plate The CCD camera 403 in face, acquisition module 4 is connect with computer, and LED light source 404 is connect with light source controller, feeding-passage 102, Substandard products collection channel 103, the driving motor 301 of tapping channel 104, the first stepper motor 202, second stepper motor 401 connect Connect PLC controller.
Wherein, 1 lower surface of supporting table is fixed with supporting leg 106.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one of the utility model In embodiment or example.In the present specification, schematic expression of the above terms be not necessarily referring to identical embodiment or Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more embodiment or examples In can be combined in any suitable manner.
The preferred embodiment in the utility model disclosed above is only intended to help to illustrate the utility model.Preferred embodiment is simultaneously There is no the details that detailed descriptionthe is all, also not limiting the utility model is only the specific embodiment.Obviously, according to this theory The content of bright book can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably The principles of the present invention and practical application are explained, so that skilled artisan be enable to better understand and utilize this Utility model.The utility model is limited only by the claims and their full scope and equivalents.

Claims (6)

1. a kind of glass insulator quality inspection device, including supporting table (1), it is characterised in that: supporting table (1) upper surface is equipped with Circular baffle plate (101), supporting table (1) the upper surface rotation have turntable (2), and circumferentially array is set turntable (2) perimeter surface Have several push plates (201), all sides of the circular baffle plate (101) of the supporting table (1) are respectively equipped with feeding-passage (102), substandard products Collection channel (103), tapping channel (104), the feeding-passage (102), substandard products collection channel (103), tapping channel (104) Surface is respectively and fixedly provided with lace conveying device (3), on one end that the substandard products collection channel (103) communicates with circular baffle plate (101) Surface is fixed with bracket (105), and bracket (105) surface is fixedly installed with acquisition module (4).
2. a kind of glass insulator quality inspection device according to claim 1, which is characterized in that adjacent two push plate (201) spacing between can only accommodate a glass insulator.
3. a kind of glass insulator quality inspection device according to claim 1, which is characterized in that the lace conveying device It (3) include driving motor (301), deflector roll (302) and conveyer belt (303), driving motor (301) output shaft passes through deflector roll (302) it is sequentially connected with conveyer belt (303), described conveyer belt (303) one end extends to below turntable (2) perimeter surface, the biography Band (303) upper surface is sent to flush with supporting table (1) upper surface, the driving motor (301) is individually fixed in feeding-passage (102), substandard products collection channel (103), tapping channel (104) side.
4. a kind of glass insulator quality inspection device according to claim 1, which is characterized in that table on the supporting table (1) Face and be located at turntable (2) inside be fixed with the first stepper motor (202), be fixed at turntable (2) axle center with supporting table (1) The shaft (203) of rotation connection, described first stepper motor (202) output shaft one end are connected by gear and shaft (203) transmission It connects.
5. a kind of glass insulator quality inspection device according to claim 1, which is characterized in that acquisition module (4) packet Include second stepper motor (401), mounting plate (402), two CCD cameras (403) and LED light source (404), the second stepping electricity Machine (401) is fixed on bracket (105) surface, described second stepper motor (401) output shaft one end and mounting plate (402) fixed company It connects, two CCD cameras (403) are symmetrically fixedly installed in mounting plate (402) lower surface, and the LED light source (404) is fixed on peace Loading board (402) lower surface.
6. a kind of glass insulator quality inspection device according to claim 1, which is characterized in that supporting table (1) following table Face is fixed with supporting leg (106).
CN201821943004.3U 2018-11-23 2018-11-23 A kind of glass insulator quality inspection device Active CN209215247U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821943004.3U CN209215247U (en) 2018-11-23 2018-11-23 A kind of glass insulator quality inspection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821943004.3U CN209215247U (en) 2018-11-23 2018-11-23 A kind of glass insulator quality inspection device

Publications (1)

Publication Number Publication Date
CN209215247U true CN209215247U (en) 2019-08-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821943004.3U Active CN209215247U (en) 2018-11-23 2018-11-23 A kind of glass insulator quality inspection device

Country Status (1)

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CN (1) CN209215247U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2736523C1 (en) * 2019-11-06 2020-11-17 Акционерное Общество "Ю.М.Э.К." (Ао "Ю.М.Э.К.) Traceability system for manufacturing glass parts of glass quenched electrical insulators

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2736523C1 (en) * 2019-11-06 2020-11-17 Акционерное Общество "Ю.М.Э.К." (Ао "Ю.М.Э.К.) Traceability system for manufacturing glass parts of glass quenched electrical insulators

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