CN107214108A - A kind of Efficient intelligent produces and processes the method for work of system - Google Patents
A kind of Efficient intelligent produces and processes the method for work of system Download PDFInfo
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- CN107214108A CN107214108A CN201710463505.5A CN201710463505A CN107214108A CN 107214108 A CN107214108 A CN 107214108A CN 201710463505 A CN201710463505 A CN 201710463505A CN 107214108 A CN107214108 A CN 107214108A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses the method for work that a kind of Efficient intelligent produces and processes system, including：Automatic feed mechanism, production line and automatic material blanking mechanism, the automatic feed mechanism and automatic material blanking mechanism are located at production line two ends, the automatic feed mechanism and automatic material blanking mechanism are connected with the control device of production line, in the present invention automatic feed mechanism and automatic material blanking mechanism are provided with by the front-end and back-end in production line, by being provided with position adjusting mechanism in automatic feed mechanism, it is allowed to be monitored and adjust the product space on supply line, avoid the occurrence of problem of misalignment, quality testing mechanism is provided with also in automatic material blanking mechanism simultaneously, the quality of production to product is detected, and it is made a distinction, eliminate artificial quality inspection, greatly improve the efficiency of its production.
Description
Technical field
The invention belongs to intelligence manufacture field, more particularly to a kind of Efficient intelligent produces and processes the method for work of system.
Background technology
With the life or the production of enterprise of the fast development of social economy, either people, intelligence is all realized mostly
It can change and modernize, particularly the production of enterprise, manually work and can not meet the demand of current social development, mostly
Several enterprises all use mechanization, automated production, although but the automation of processing can be realized on current production line,
It is that most of its feeding or blanking must be artificial, the particularly processing to parts, it often occurs in feeding process
Product arbitrary position on supply line, is so easy to during processing because product processes dislocation not caused by rest area
Problem, so not only causes the wasting of resources, while also reducing the yields of Product processing, causes the increase of production cost；
But although the automation of processing can be realized on current production line, its product processed also needs to manually go point
Pick, and can not accomplish to detect the performance of each product, production can only so may result in using the method sampled mostly
Product examine looks into not comprehensive enough, easily causes a large amount of defective products to come into the market, and can not only be brought inconvenience to buyer, influences enterprise product
The market competitiveness, serious Shenzhen can cause serious influence to the reputation of enterprise.
The content of the invention
Goal of the invention：In order to overcome the above not enough, it is it is an object of the invention to provide a kind of production and processing of Efficient intelligent
The method of work of system, its is simple in construction, reasonable in design, it is easy to produce, and automaticity is high, reduces manual labor amount, improves
Operating efficiency.
Technical scheme：To achieve these goals, the invention provides the work that a kind of Efficient intelligent produces and processes system
Make method, including：Automatic feed mechanism, production line and automatic material blanking mechanism, the automatic feed mechanism and automatic material blanking mechanism
Located at production line two ends, the automatic feed mechanism and automatic material blanking mechanism are connected with the control device of production line, wherein, institute
State and Transport Desk is provided with automatic feed mechanism, the Transport Desk is provided with a set product rest area and for adjusting product space
Feeding mechanical arm is provided with position adjusting mechanism, the position adjusting mechanism, the feeding mechanical arm is located at the both sides of Transport Desk,
And the feeding mechanical arm is provided with feeding manipulator, the Transport Desk is provided with product detection device；
Base, blanking mechanical arm and quality testing mechanism are provided with the automatic material blanking mechanism, the blanking mechanical arm is located at bottom
On seat, the quality testing mechanism is located at the end of blanking mechanical arm, and the end of the blanking mechanical arm is provided with blanking mechanical
Product hierarchy database is provided with hand, the quality testing mechanism；
The Transport Desk, position adjusting mechanism, product detection device, base, blanking mechanical arm and quality testing mechanism with
Control device is connected.
Automatic feed mechanism and automatic material blanking mechanism are provided with by the front-end and back-end in production line in the present invention, is passed through
Position adjusting mechanism is provided with automatic feed mechanism, allows it to be monitored and adjust the product space on supply line, keeps away
Exempt from problem of misalignment occur, while being provided with quality testing mechanism also in automatic material blanking mechanism, the quality of production to product is carried out
Detection, and it is made a distinction, artificial quality inspection is eliminated, the efficiency of its production is greatly improved.
It is provided with heretofore described feeding manipulator and blanking mechanical hand using flexible connection between joint, the joint,
And the feeding manipulator and blanking mechanical are provided with overcoat on hand, can effectively place manipulator and product is impacted,
To both playing certain protection effect.
Visual inspection machine structure, range check mechanism and performance detection machine are provided with heretofore described product detection device
Structure, the visual inspection machine structure is located at the front end of Transport Desk, and the range check mechanism is upper provided with Transport Desk by connector
Side, the performance detection mechanism can carry out comprehensive inspection to product and detect, greatly improve its life on Transport Desk
Produce the precision of detection, it is to avoid cause the waste of the resources of production.
At least 2 groups of heretofore described blanking mechanical arm, respectively for the first mechanical arm of detection and for capturing
The second mechanical arm of blanking, the second mechanical arm is movably connected with the base, and realizes the division of labor well, it is to avoid bug occur
Disorderly, the efficiency of its production is effectively improved.
Appearance delection device and performance evaluation instrument, the outward appearance detection dress are provided with heretofore described quality testing mechanism
Put and be connected with performance evaluation instrument with control device
Heretofore described Transport Desk is provided with switching mechanism, the preceding station and rear station of the switching mechanism and is equipped with one group
Product detection device, the outward appearance to its another side that can be effectively to product progress upset is detected, while also being played to it
The purpose of compression test.
Heretofore described automatic material blanking mechanism also includes workbench, and the workbench in a ring, is set on the workbench
There is product rest area, and one end of the product rest area is provided with transport establishment, reasonable in design can effectively ensure that product
It can normally detect, and be easy to the placement of product.
The porch of heretofore described transport establishment is provided with camera and inspection provided with device, described check is checked in device
Instrument is surveyed, the camera and detector are connected with control device, carry out multiple detection, further improve the accurate of its detection
Property.
Feeding control module, producing line control module, blanking control module and control are provided with heretofore described control device
Device module processed, wherein, it is single provided with transportation control unit, position adjustment control unit, detection control in the feeding control module
Provided with mechanical arm control module and feeding manipulator control mould in member and upset control unit, the position adjustment control module
Provided with outward appearance detection control module, range check control module and performance detection control module in block, the detection control module,
The transport control module is connected with Transport Desk, and mechanical arm control module and feeder are provided with the position adjustment control module
Tool hand control module is connected with feeding mechanical arm and feeding manipulator respectively, and control is detected provided with outward appearance in the detection control module
Molding block, range check control module and performance detection control module respectively with the visual inspection machine in the product detection device
Structure, range check mechanism and the connection of performance detection mechanism, the upset control module are connected with switching mechanism, the transport control
Module, position adjustment control module, detection control module and upset control module are connected with controller module；
Provided with base control module, mechanical arm control module, manipulator control module, quality inspection control in the blanking control module
Module, control module and transport control module are checked, provided with detection control module and performance evaluation in the quality inspection control module
Instrument control module, the base control module is connected with base, and the mechanical arm control module is connected with blanking mechanical arm, described
Manipulator control module is connected with blanking mechanical hand, detection control module and performance evaluation instrument control in the quality inspection control module
Molding block is connected with appearance delection device and performance evaluation instrument respectively, described to check control module and be connected with checking device, described
Transport control module is connected with transport establishment；
Provided with transportation control unit, position adjustment control unit, detection control unit and upset control in the feeding control module
Unit processed, base control module, mechanical arm control module, manipulator control module, quality inspection control module, check control module and
Transport control module is connected with controller module
A kind of heretofore described Efficient intelligent produces and processes the method for work of system, it is characterised in that：Specific work
Method is as follows：
（1）：Staff assembles to it first, then by the robot for the feeding being completed and follow-up production equipment
Spliced；
（2）：After after installation in previous step, into working condition, that is, pass through controller module order feeding Mechanical course
Module control feeding manipulator operation, product is placed on Transport Desk；
（3）：Then Transport Desk starts to transport product, during Product transport, and controller module will order inspection
Control module control product detection device is surveyed to start working；
（4）：Under detection control module control, visual inspection machine structure, range check mechanism and performance detection mechanism will be to productions
Whether the performance beyond the rest area of product and product is detected for the outward appearance of product, product, and the data of detection are sent to
In controller module；
（5）：Then the data processor in controller module will be analyzed the data received, if the product detected
Outward appearance either performance there is problem, then control order feeding machine control modules control feeding manipulator operation, lead to
Feeding manipulator is crossed to take problematic product away；
（6）：If detecting product beyond product rest area, then controller module order feeding manipulator control unit work
Make, then feeding manipulator control unit will order feeding machine control modules control feeding manipulator operation, pass through feeding
Manipulator is adjusted to the position of product, is adjusted in product placement region；
（7）：Then product opposite side is detected, i.e., controller first passes through upset control unit order switching mechanism upset,
Product is overturn to next placement region；
（8）：After product is placed, start repeat step（3）Extremely（7）, detection line position of going forward side by side is carried out to product another side and puts tune
It is whole, it is ensured that the region that outward appearance does not have and product is placed has no problem, follow-up production of being allowed for access；
（9）：When product is after production line is processed, position of the controller module command position detection means to product on supply line
Detected, then the positional information of product is sent in controller module, pass through the data processor in controller module
The information received is analyzed；
（10）：Then the product space message command feeding mechanical arm control module that controller module is drawn according to analysis starts work
Make, the position specified in producing line is reached by feeding mechanical arm control module order first mechanical arm and second mechanical arm；
（11）：Treat that product passes through first mechanical arm, controller will be detected outside control module by the outward appearance in quality inspection control module
See detection means to detect the outward appearance of product, then send the data that outward appearance is detected to controller, controller module is stood
The appearance data received is analyzed；
（12）：During the analysis of previous step, enter follow-up process if outward appearance detection is qualified so, if outward appearance
The unqualified so controller of detection will pass through mechanical arm control module and manipulator control module order second mechanical arm respectively
Started working with blanking mechanical hand, i.e., suitable position is moved to by second mechanical arm, then will not by blanking mechanical hand
Non-defective unit grabs defective products region；
（13）：Step（11）In when product appearance detection it is qualified after, pass through performance evaluation instrument into follow-up detection, i.e. controller
Control module order performance analyzer is detected to the performance of product, and the data of detection are sent in controller, is passed through
Data processor in controller is analyzed the data of detection, and is compared with product hierarchy database, according to analysis
Mutual performance judge its product for belonging to which rank on earth；
（14）：Then according to the performance drawn of analysis, ordered respectively by mechanical arm control module and manipulator control module
Make second mechanical arm and blanking mechanical hand start working, i.e., suitable position is moved to by second mechanical arm, then under
Material manipulator will produce and grab corresponding product rest area；
（15）：After product reaches the product rest area specified, controller will check device pair by checking control module control
Product carries out core inspection again, and the data that then core is examined are sent in controller, pass through the data processor in controller
Data are analyzed；
（16）：After the result that analysis is drawn shows qualified, product transports packing region by transport establishment, if detection knot
Fruit shows unqualified, then it secondary will pass through blanking mechanical hand（34）Grabbed defective products region.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1st, the present invention in be provided with automatic feed mechanism and automatic material blanking mechanism by the front-end and back-end in production line, by
Position adjusting mechanism is provided with automatic feed mechanism, allows it to be monitored and adjust the product space on supply line, it is to avoid
There is problem of misalignment, while being provided with quality testing mechanism also in automatic material blanking mechanism, the quality of production to product is examined
Survey, and it is made a distinction, eliminate artificial quality inspection, greatly improve the efficiency of its production.
2nd, visual inspection machine structure, range check mechanism and performance detection machine are provided with heretofore described product detection device
Structure, the visual inspection machine structure is located at the front end of Transport Desk, and the range check mechanism is upper provided with Transport Desk by connector
Side, the performance detection mechanism can carry out comprehensive inspection to product and detect, greatly improve its life on Transport Desk
Produce the precision of detection, it is to avoid cause the waste of the resources of production.
3rd, heretofore described Transport Desk is provided with switching mechanism, the preceding station and rear station of the switching mechanism and is all provided with
There is a set product detection means, the outward appearance to its another side that can be effectively to product progress upset is detected, while also right
It serves the purpose of compression test.
4th, heretofore described Efficient intelligent produces and processes the method for work of system, and automatic feed mechanism therein leads to
Crossing product appearance testing agency and performance detection mechanism will detect to the outward appearance and properties of product of product, if detection
The outward appearance of the product gone out either its performance or outward appearance and performance are problematic in that feeding manipulator will be problematic product
Take away, if testing result has no problem, then follow-up processing will be entered；At the same time, the feeding robot is also provided with
Range check mechanism, if detecting that product, beyond product rest area, is adjusted by feeding manipulator to the position of product
It is whole, it is adjusted in product placement region, whole work process is simple and convenient, greatly improves the effect of its work
Rate, is prevented effectively from its occupancy to following process resource, so as to serve the effect of good energy-conserving and environment-protective；Wherein, under automatic
Material mechanism detects that the outward appearance to product is detected first by quality testing mechanism to product, then to the property of product
Energy index is detected, is allowed it to be detected from outward appearance and performance to it, is realized the differentiation of non-defective unit and defective products, allow it to realize
Intelligent and automation, reduces substantial amounts of workload, decreases the outfit of personnel, replaces artificial by equipment, improves it
The precision of detection；Meanwhile, it is capable to be detected to the product of each production, it is easy to the product in later stage to follow the trail of, it is whole worked
Journey is simple and convenient, can be good at meeting the demand of enterprise's production.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is the structural representation of automatic feed mechanism in the present invention；
Fig. 3 is the structural representation of automatic material blanking mechanism in the present invention；
Fig. 4 is the structural representation of the workbench of automatic material blanking mechanism in the present invention；
Fig. 5 for the present invention in be electrically connected schematic diagram.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment 1
A kind of Efficient intelligent as depicted produces and processes the method for work of system, including：Automatic feed mechanism 1, production line 2
With automatic material blanking mechanism 3, the automatic feed mechanism 1 and automatic material blanking mechanism 3 are located at the two ends of production line 2, the automatic charging
The control device of mechanism 1 and automatic material blanking mechanism 3 with production line 2 is connected, wherein, provided with fortune in the automatic feed mechanism 1
Defeated 11, the Transport Desk 11 is provided with a set product rest area and the position adjusting mechanism 12 for adjusting product space, institute
State and feeding mechanical arm 121 is provided with position adjusting mechanism 12, the feeding mechanical arm 121 is located at the both sides of Transport Desk 11, and institute
Feeding mechanical arm 121 is stated provided with feeding manipulator 122, the Transport Desk 11 is provided with product detection device 13；
Base 31, blanking mechanical arm 32 and quality testing mechanism 33, the blanking mechanical arm are provided with the automatic material blanking mechanism 3
32 on base 1, and the quality testing mechanism 33 is located at the end of blanking mechanical arm 32, and the end of the blanking mechanical arm 32
Portion, which is provided with blanking mechanical hand 34, the quality testing mechanism 33, is provided with product hierarchy database；
The Transport Desk 11, position adjusting mechanism 12, product detection device 13, base 31, blanking mechanical arm 32 and quality inspection
Mechanism 33 is surveyed to be connected with control device.
It is provided with feeding manipulator 122 described in the present embodiment and blanking mechanical hand 34 between joint, the joint using work
Dynamic connection, and the feeding manipulator 22 and blanking mechanical hand 34 are provided with overcoat.
Visual inspection machine structure 131, range check mechanism 132 and property are provided with product detection device 13 described in the present embodiment
Energy testing agency 133, the visual inspection machine structure 131 is located at the front end of Transport Desk 11, and the range check mechanism 132 passes through even
Fitting is provided with the top of Transport Desk 11, and the performance detection mechanism 133 is on Transport Desk 11.
At least 2 groups of blanking mechanical arm described in the present embodiment 32, the respectively first mechanical arm 321 and use for detection
In the second mechanical arm 322 of crawl blanking, the second mechanical arm 322 is flexibly connected with base 1.
Appearance delection device 331 and performance evaluation instrument 332 are provided with quality testing mechanism described in the present embodiment 33, it is described
Appearance delection device 331 and performance evaluation instrument 332 are connected with control device
Transport Desk 11 described in the present embodiment is provided with switching mechanism 14, the preceding station and rear station of the switching mechanism 14
Provided with a set product detection means 13.
Automatic material blanking mechanism 3 described in the present embodiment also include workbench 35, the workbench 35 in a ring, the work
Platform 35 is provided with product rest area 36, and one end of the product rest area 36 is provided with transport establishment 37.
The porch of transport establishment 37 described in the present embodiment is described to check in device 38 provided with taking the photograph provided with checking device 38
As head and detector, the camera and detector are connected with control device.
In control device 4 described in the present embodiment provided with feeding control module, producing line control module, blanking control module and
Controller module, wherein, provided with transportation control unit, position adjustment control unit, detection control in the feeding control module
Provided with mechanical arm control module and feeding manipulator control mould in unit and upset control unit, the position adjustment control module
Provided with outward appearance detection control module, range check control module and performance detection control module in block, the detection control module,
The transport control module is connected with Transport Desk 11, and mechanical arm control module and feeding are provided with the position adjustment control module
Manipulator control module is connected with feeding mechanical arm 121 and feeding manipulator 122 respectively, provided with outer in the detection control module
See detection control module, range check control module and performance detection control module respectively with the product detection device 13
Visual inspection machine structure 131, range check mechanism 132 and performance detection mechanism 133 are connected, the upset control module and tipper
Structure 14 is connected, it is described transport control module, position adjustment control module, detection control module and upset control module with control
Device module connection processed；
Provided with base control module, mechanical arm control module, manipulator control module, quality inspection control in the blanking control module
Module, control module and transport control module are checked, provided with detection control module and performance evaluation in the quality inspection control module
Instrument control module, the base control module is connected with base 1, and the mechanical arm control module is connected with blanking mechanical arm 32,
The manipulator control module is connected with blanking mechanical hand 35, the detection control module and performance in the quality inspection control module point
Analyzer control module is connected with appearance delection device 331 and performance evaluation instrument 332 respectively, described to check control module and check dress
38 connections are put, the transport control module is connected with transport establishment 37；In the feeding control module provided with transportation control unit,
Position adjustment control unit, detection control unit and upset control unit, base control module, mechanical arm control module, machinery
Hand control module, quality inspection control module, check control module and transport control module be connected with controller module.
Embodiment 2
A kind of Efficient intelligent as depicted produces and processes the method for work of system, including：Automatic feed mechanism 1, production line 2
With automatic material blanking mechanism 3, the automatic feed mechanism 1 and automatic material blanking mechanism 3 are located at the two ends of production line 2, the automatic charging
The control device of mechanism 1 and automatic material blanking mechanism 3 with production line 2 is connected, wherein, provided with fortune in the automatic feed mechanism 1
Defeated 11, the Transport Desk 11 is provided with a set product rest area and the position adjusting mechanism 12 for adjusting product space, institute
State and feeding mechanical arm 121 is provided with position adjusting mechanism 12, the feeding mechanical arm 121 is located at the both sides of Transport Desk 11, and institute
Feeding mechanical arm 121 is stated provided with feeding manipulator 122, the Transport Desk 11 is provided with product detection device 13；
Base 31, blanking mechanical arm 32 and quality testing mechanism 33, the blanking mechanical arm are provided with the automatic material blanking mechanism 3
32 on base 1, and the quality testing mechanism 33 is located at the end of blanking mechanical arm 32, and the end of the blanking mechanical arm 32
Portion, which is provided with blanking mechanical hand 34, the quality testing mechanism 33, is provided with product hierarchy database；
The Transport Desk 11, position adjusting mechanism 12, product detection device 13, base 31, blanking mechanical arm 32 and quality inspection
Mechanism 33 is surveyed to be connected with control device.
It is provided with feeding manipulator 22 described in the present embodiment and blanking mechanical hand 34 between joint, the joint using activity
Connection, and the feeding manipulator 22 and blanking mechanical hand 34 are provided with overcoat.
Visual inspection machine structure 131, range check mechanism 132 and property are provided with product detection device 13 described in the present embodiment
Energy testing agency 133, the visual inspection machine structure 131 is located at the front end of Transport Desk 11, and the range check mechanism 132 passes through even
Fitting is provided with the top of Transport Desk 11, and the performance detection mechanism 133 is on Transport Desk 11.
At least 2 groups of blanking mechanical arm described in the present embodiment 32, the respectively first mechanical arm 321 and use for detection
In the second mechanical arm 322 of crawl blanking, the second mechanical arm 322 is flexibly connected with base 1.
Appearance delection device 331 and performance evaluation instrument 332 are provided with quality testing mechanism described in the present embodiment 33, it is described
Appearance delection device 331 and performance evaluation instrument 332 are connected with control device
Transport Desk 11 described in the present embodiment is provided with switching mechanism 14, the preceding station and rear station of the switching mechanism 14
Provided with a set product detection means 13.
Automatic material blanking mechanism 3 described in the present embodiment also include workbench 35, the workbench 35 in a ring, the work
Platform 35 is provided with product rest area 36, and one end of the product rest area 36 is provided with transport establishment 37.
The porch of transport establishment 37 described in the present embodiment is described to check in device 38 provided with taking the photograph provided with checking device 38
As head and detector, the camera and detector are connected with control device.
In control device 4 described in the present embodiment provided with feeding control module, producing line control module, blanking control module and
Controller module, wherein, provided with transportation control unit, position adjustment control unit, detection control in the feeding control module
Provided with mechanical arm control module and feeding manipulator control mould in unit and upset control unit, the position adjustment control module
Provided with outward appearance detection control module, range check control module and performance detection control module in block, the detection control module,
The transport control module is connected with Transport Desk 11, and mechanical arm control module and feeding are provided with the position adjustment control module
Manipulator control module is connected with feeding mechanical arm 121 and feeding manipulator 122 respectively, provided with outer in the detection control module
See detection control module, range check control module and performance detection control module respectively with the product detection device 13
Visual inspection machine structure 131, range check mechanism 132 and performance detection mechanism 133 are connected, the upset control module and tipper
Structure 14 is connected, it is described transport control module, position adjustment control module, detection control module and upset control module with control
Device module connection processed；
Provided with base control module, mechanical arm control module, manipulator control module, quality inspection control in the blanking control module
Module, control module and transport control module are checked, provided with detection control module and performance evaluation in the quality inspection control module
Instrument control module, the base control module is connected with base 1, and the mechanical arm control module is connected with blanking mechanical arm 32,
The manipulator control module is connected with blanking mechanical hand 35, the detection control module and performance in the quality inspection control module point
Analyzer control module is connected with appearance delection device 331 and performance evaluation instrument 332 respectively, described to check control module and check dress
38 connections are put, the transport control module is connected with transport establishment 37；Transportation control unit, position in the feeding control module
Put adjustment control unit, detection control unit, overturn control unit and the base control module in blanking control module, machinery
Arm control module, manipulator control module, quality inspection control module, check control module and transport control module with controller mould
Block is connected.
A kind of method of work of the method for work of Efficient intelligent production and processing system described in the present embodiment, specifically
Method of work is as follows：
（1）：Staff assembles to it first, then by the robot for the feeding being completed and follow-up production equipment
Spliced；
（2）：After after installation in previous step, into working condition, that is, pass through controller module order feeding Mechanical course
Module control feeding manipulator 22 is run, and product is placed into Transport Desk 11）On；
（3）：Then Transport Desk 11 starts to transport product, during Product transport, and controller module will be ordered
Detection control module control product detection device 23 is started working；
（4）：Under detection control module control, visual inspection machine structure 231, range check mechanism 232 and performance detection mechanism 233
Will to the outward appearance of product, product, whether the performance beyond the rest area of product and product is detected, and by the number of detection
According to sending in controller module；
（5）：Then the data processor in controller module will be analyzed the data received, if the product detected
Outward appearance either performance there is problem, then control order feeding machine control modules control feeding manipulator 22 run,
Problematic product is taken away by feeding manipulator 22；
（6）：If detecting product beyond product rest area, then controller module order feeding manipulator control unit work
Make, then feeding manipulator control unit will order feeding machine control modules control feeding manipulator 22 run, by upper
Material manipulator 22 is adjusted to the position of product, is adjusted in product placement region；
（7）：Then product opposite side is detected, i.e., controller first passes through upset control unit order switching mechanism 14 and turned over
Turn, product is overturn to next placement region；
（8）：After product is placed, start repeat step（3）Extremely（7）, detection line position of going forward side by side is carried out to product another side and puts tune
It is whole, it is ensured that the region that outward appearance does not have and product is placed has no problem, follow-up production of being allowed for access；
（9）：When product by production line 2 processing after, position of the controller module command position detection means to product on supply line
Put and detected, then the positional information of product is sent in controller module, pass through the data processing in controller module
Device is analyzed the information received；
（10）：Then the product space message command feeding mechanical arm control module that controller module is drawn according to analysis starts work
Make, the position specified in producing line is reached by feeding mechanical arm control module order first mechanical arm 321 and second mechanical arm 322
Put；
（11）：Treat that product passes through first mechanical arm 321, controller will detect control module by the outward appearance in quality inspection control module
Appearance delection device 331 is detected to the outward appearance of product, then sends the data that outward appearance is detected to controller, controller mould
Block is analyzed the appearance data received immediately；
（12）：During the analysis of previous step, enter follow-up process if outward appearance detection is qualified so, if outward appearance
The unqualified so controller of detection will pass through mechanical arm control module and manipulator control module order second mechanical arm respectively
322 and blanking mechanical hand 34 start working, i.e., suitable position is moved to by second mechanical arm 322, then passes through blanking machine
Defective products is grabbed defective products region by tool hand 34；
（13）：Step（11）In when product appearance detection it is qualified after, pass through performance evaluation instrument into follow-up detection, i.e. controller
Control module order performance analyzer 332 is detected to the performance of product, and the data of detection are sent in controller, is led to
The data processor crossed in controller is analyzed the data of detection, and is compared with product hierarchy database, according to point
The mutual performance of analysis judges its product for belonging to which rank on earth；
（14）：Then according to the performance drawn of analysis, ordered respectively by mechanical arm control module and manipulator control module
Make second mechanical arm 322 and blanking mechanical hand 34 start working, i.e., suitable position is moved to by second mechanical arm 322, so
It will be produced by blanking mechanical hand 34 afterwards and grab corresponding product rest area 36；
（15）：After product reaches the product rest area 36 specified, controller will check device by checking control module control
38 pairs of products carry out core inspection again, and the data that then core is examined are sent in controller, at the data in controller
Reason device is analyzed data；
（16）：After the result that analysis is drawn shows qualified, product transports packing region by transport establishment 37, if detection
As a result show unqualified, then it by blanking mechanical hand 34 is grabbed defective products region by secondary..
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (9)
1. a kind of Efficient intelligent produces and processes the method for work of system, it is characterised in that：Including：Automatic feed mechanism（1）, it is raw
Producing line（2）And automatic material blanking mechanism（3）, the automatic feed mechanism（1）And automatic material blanking mechanism（3）Located at production line（2）Two
End, the automatic feed mechanism（1）And automatic material blanking mechanism（3）And production line（2）Control device connection, wherein, it is described
Automatic feed mechanism（1）In be provided with Transport Desk（11）, the Transport Desk（11）Provided with a set product rest area and for adjusting
The position adjusting mechanism of product space（12）, the position adjusting mechanism（12）In be provided with feeding mechanical arm（121）, the feeding
Mechanical arm（121）Located at Transport Desk（11）Both sides, and the feeding mechanical arm（121）It is provided with feeding manipulator（122）, institute
State Transport Desk（11）It is provided with product detection device（13）；
The automatic material blanking mechanism（3）In be provided with base（31）, blanking mechanical arm（32）With quality testing mechanism（33）, it is described under
Expect mechanical arm（32）Located at base（1）On, the quality testing mechanism（33）Located at blanking mechanical arm（32）End, it is and described
Blanking mechanical arm（32）End be provided with blanking mechanical hand（34）, the quality testing mechanism（33）In be provided with product hierarchy data
Storehouse；
The Transport Desk（11）, position adjusting mechanism（12）, product detection device（13）, base（31）, blanking mechanical arm（32）
And quality testing mechanism（33）It is connected with control device；
The specific Efficient intelligent produces and processes the method for work of system：
（1）：Staff assembles to it first, then by the robot for the feeding being completed and follow-up production equipment
Spliced；
（2）：After after installation in previous step, into working condition, that is, pass through controller module order feeding Mechanical course
Module controls feeding manipulator（22）Operation, Transport Desk is placed into by product（11）On；
（3）：Then Transport Desk（11）Start to transport product, during Product transport, controller module will be ordered
Order detection control module control product detection device（23）Start working；
（4）：Under detection control module control, visual inspection machine structure（231）, range check mechanism（232）With performance detection machine
Structure（233）Will to the outward appearance of product, product, whether the performance beyond the rest area of product and product is detected, and will examine
The data of survey are sent in controller module；
（5）：Then the data processor in controller module will be analyzed the data received, if the product detected
Outward appearance either performance there is problem, then control order feeding machine control modules control feeding manipulator（22）Fortune
OK, feeding manipulator is passed through（22）Problematic product is taken away；
（6）：If detecting product beyond product rest area, then controller module order feeding manipulator control unit work
Make, then feeding manipulator control unit will order feeding machine control modules control feeding manipulator（22）Operation, passes through
Feeding manipulator（22）The position of product is adjusted, is adjusted in product placement region；
（7）：Then product opposite side is detected, i.e., controller first passes through upset control unit order switching mechanism（14）Turn over
Turn, product is overturn to next placement region；
（8）：After product is placed, start repeat step（3）Extremely（7）, detection line position of going forward side by side is carried out to product another side and puts tune
It is whole, it is ensured that the region that outward appearance does not have and product is placed has no problem, follow-up production of being allowed for access；
（9）：When product passes through production line（2）After processing, controller module command position detection means is to product on supply line
Position is detected, then the positional information of product is sent in controller module, at the data in controller module
Reason device is analyzed the information received；
（10）：Then the product space message command feeding mechanical arm control module that controller module is drawn according to analysis starts work
Make, pass through feeding mechanical arm control module order first mechanical arm（321）And second mechanical arm（322）Reach specifying in producing line
Position；
（11）：Treat that product passes through first mechanical arm（321）, the outward appearance that controller will pass through in quality inspection control module, which is detected, controls mould
Block appearance delection device（331）Outward appearance to product is detected, then sends the data that outward appearance is detected to controller, control
Device module is analyzed the appearance data received immediately；
（12）：During the analysis of previous step, enter follow-up process if outward appearance detection is qualified so, if outward appearance
The unqualified so controller of detection will pass through mechanical arm control module and manipulator control module order second mechanical arm respectively
（322）And blanking mechanical hand（34）Start working, that is, pass through second mechanical arm（322）Suitable position is moved to, is then passed through
Blanking mechanical hand（34）Defective products is grabbed into defective products region；
（13）：Step（11）In when product appearance detection it is qualified after, pass through performance evaluation instrument into follow-up detection, i.e. controller
Control module order performance analyzer（332）Performance to product is detected, and the data of detection are sent in controller,
The data of detection are analyzed by the data processor in controller, and are compared with product hierarchy database, according to
The mutual performance of analysis judges its product for belonging to which rank on earth；
（14）：Then according to the performance drawn of analysis, ordered respectively by mechanical arm control module and manipulator control module
Make second mechanical arm（322）And blanking mechanical hand（34）Start working, that is, pass through second mechanical arm（322）It is moved to suitable position
Put, then pass through blanking mechanical hand（34）Production is grabbed into corresponding product rest area（36）；
（15）：When product reaches the product rest area specified（36）Afterwards, controller will check dress by checking control module control
Put（38）Core inspection again is carried out to product, the data that then core is examined are sent in controller, pass through the number in controller
Data are analyzed according to processor；
（16）：After the result that analysis is drawn shows qualified, product passes through transport establishment（37）Packing region is transported, if inspection
Survey result and show unqualified, then it secondary will pass through blanking mechanical hand（34）Grabbed defective products region.
2. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The feeding
Manipulator（22）And blanking mechanical hand（34）In be provided with joint, using being flexibly connected between the joint, and the feeding manipulator
（22）And blanking mechanical hand（34）It is provided with overcoat.
3. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The product
Detection means（13）In be provided with visual inspection machine structure（131）, range check mechanism（132）With performance detection mechanism（133）, it is described
Visual inspection machine structure（131）Located at Transport Desk（11）Front end, the range check mechanism（132）By connector provided with transport
Platform（11）Top, the performance detection mechanism（133）Located at Transport Desk（11）On.
4. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The blanking
Mechanical arm（32）At least 2 groups, the respectively first mechanical arm for detection（321）With the second mechanical arm for capturing blanking
（322）, the second mechanical arm（322）With base（1）It is flexibly connected.
5. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The quality
Testing agency（33）In be provided with appearance delection device（331）With performance evaluation instrument（332）, the appearance delection device（331）With
Performance evaluation instrument（332）It is connected with control device.
6. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The transport
Platform（11）It is provided with switching mechanism（14）, the switching mechanism（14）Preceding station and rear station on be equipped with a set product detection
Device（13）.
7. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：It is described automatic
Cutting agency（3）Also include workbench（35）, the workbench（35）In a ring, the workbench（35）Placed provided with product
Area（36）, and the product rest area（36）One end be provided with transport establishment（37）.
8. Efficient intelligent according to claim 7 produces and processes the method for work of system, it is characterised in that：The transport
Mechanism（37）Porch provided with checking device（38）, it is described to check device（38）In be provided with camera and detector, it is described to take the photograph
As head and detector are connected with control device.
9. Efficient intelligent according to claim 1 produces and processes the method for work of system, it is characterised in that：The control
Device（4）In be provided with feeding control module, producing line control module, blanking control module and controller module, wherein, the feeding
Provided with transportation control unit, position adjustment control unit, detection control unit and upset control unit, institute's rheme in control module
Put to be provided with mechanical arm control module and feeding manipulator control module, the detection control module in adjustment control module and be provided with
Outward appearance detection control module, range check control module and performance detection control module, the transport control module and Transport Desk
（11）Connection, in the position adjustment control module provided with mechanical arm control module and feeding manipulator control module respectively with it is upper
Expect mechanical arm（121）And feeding manipulator（122）Provided with outward appearance detection control module, area in connection, the detection control module
Domain check control module and performance detection control module respectively with the product detection device（13）In visual inspection machine structure
（131）, range check mechanism（132）With performance detection mechanism（133）Connection, the upset control module and switching mechanism（14）
Connection, the transport control module, position adjustment control module, detection control module and upset control module are and controller
Module is connected；
Provided with base control module, mechanical arm control module, manipulator control module, quality inspection control in the blanking control module
Module, control module and transport control module are checked, provided with detection control module and performance evaluation in the quality inspection control module
Instrument control module, the base control module and base（1）Connection, the mechanical arm control module and blanking mechanical arm（32）Even
Connect, the manipulator control module and blanking mechanical hand（35）Connection, detection control module in the quality inspection control module and
Performance evaluation instrument control module respectively with appearance delection device（331）With performance evaluation instrument（332）Connection, it is described to check control mould
Block is with checking device（38）Connection, the transport control module and transport establishment（37）Connection；
Provided with transportation control unit, position adjustment control unit, detection control unit and upset control in the feeding control module
Unit processed, base control module, mechanical arm control module, manipulator control module, quality inspection control module, check control module and
Transport control module is connected with controller module.
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| CN201710463505.5A CN107214108A (en) | 2017-06-19 | 2017-06-19 | A kind of Efficient intelligent produces and processes the method for work of system |
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| CN113319548A (en) * | 2021-05-31 | 2021-08-31 | 无锡恒久安泰智能制造有限公司 | Intelligent automatic production method for standard knot of tower crane |
| CN117565373A (en) * | 2023-12-27 | 2024-02-20 | 东莞市裕美光电有限公司 | Mobile phone film production equipment capable of realizing automatic production |
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