CN207671272U - A kind of digital full-automatic material flow line of lean production - Google Patents
A kind of digital full-automatic material flow line of lean production Download PDFInfo
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- CN207671272U CN207671272U CN201721684833.XU CN201721684833U CN207671272U CN 207671272 U CN207671272 U CN 207671272U CN 201721684833 U CN201721684833 U CN 201721684833U CN 207671272 U CN207671272 U CN 207671272U
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Abstract
The utility model discloses a kind of digital full-automatic material flow lines of lean production, baffle, driving motor, visualization display screen, conveying Roller conveyor, the dimensional code scanner that discharges, the dimensional code scanner that feeds intake, lifting transfer mechanism and drum-type conveyer belt, entire automatic logistics process can control to include transport station, feeding station, material station, verification is made to show station, feed station, quality inspection metrology station and discharge station including feeding manipulator, blanking mechanical hand, PLC.The utility model is using manipulator automatic charging, each station intelligent control, manipulator automatic blanking, scanner automatically scanning and the fully-automatic production management mode assembly line for putting into the modules such as product, display screen real-time display manufacturing schedule information composition, and by software and hardware perfect adaptation, realize digitlization and automation pull type SC and flexible production pattern.
Description
Technical field
The utility model is related to production field, the digital full-automatic material flow line of especially a kind of lean production.
Background technology
Cap is almost the necessity dressed in people's life, and the style and type of present cap are also more and more, generally
The making of cap is then Cloth Cutting is stitched together at polylith splice by needlework first.Pervious cap is most
It is sewn by hand, production efficiency is very low, and lack of standardization.A present cap part all uses gluing and suture to be made by mixing
Method, this kind of production method process is more, and process is more complex, and required operating personnel are more, and production efficiency is not high, and quality can not
Ensure.
Since the process of conventional discrete type hatting industry is more trifling, and some processes need reflux operation, each process
Activity duration difference it is big, line balance gets up relatively difficult, using conventional belt formula or pushes away bucket formula pipelining, more
Operation field can be caused chaotic, there are many production efficiencys and problems of management.Especially for now a small amount of various order and
Personalized customization order is even more to have no way of corresponding in the increase that the inefficiency of production and personnel and process waste.
Utility model content
The problems such as in order to overcome conventional pipeline station balance difficulties, production efficiency low and personnel's waste, this practicality is new
Type provides a kind of digital full-automatic material flow line of lean production, and actively brake is used using manipulator automatic charging, each station
Device, manipulator automatic blanking, scanner automatically scanning input product and completion product, display screen real-time display manufacturing schedule are believed
The full automatic manufacturing management system assembly lines such as breath, and software and hardware is combined to realize digitlization and automation pull type SC and flexibility
Production model.
Technical solution adopted by the utility model to solve its technical problems is：A kind of digital full-automatic of lean production
Material flow line, including feeding manipulator, blanking mechanical hand, PLC can control baffle, driving motor, visualization display screen, conveying roller
Line, the dimensional code scanner that discharges, the dimensional code scanner that feeds intake, lifting transfer mechanism and drum-type conveyer belt, the feeding machinery
Hand is located at the front end of conveying Roller conveyor, and the blanking mechanical hand is located at the end of production line, and the PLC can control baffle and discharging
Dimensional code scanner, the dimensional code scanner that feeds intake, visualization display screen communication connection, it includes first controllable that PLC, which can control baffle,
Baffle, the second controllable baffle, the controllable baffle of third and the 4th controllable baffle processed, it is defeated that the PLC can control baffle to be located at
Between feed roller line, the feeding manipulator and blanking mechanical hand include mechanical paw, the first mechanical arm, the second mechanical arm
With mechanical arm pedestal, the visualization display location is in the top of feeding manipulator.
A kind of digital full-automatic material flow line of above-mentioned lean production, the lifting transfer mechanism are located at conveying Roller conveyor
Between, it can move up and down.
A kind of digital full-automatic material flow line of above-mentioned lean production, the machine of the feeding manipulator and blanking mechanical hand
Tool arm pedestal is removable, and when work is fixed on the ground.
The digital full-automatic material flow line of above-mentioned a kind of lean production, between the mechanical paw and the first mechanical arm
There is connecting mechanism for rotating, there is connecting mechanism for rotating, the second mechanical arm and machine between the first mechanical arm and the second mechanical arm
There is connecting mechanism for rotating between tool arm pedestal.
A kind of digital full-automatic material flow line of above-mentioned lean production, the PLC, which can control, is equipped with detectable substance at baffle
The infrared sensor of material.
A kind of digital full-automatic material flow line of above-mentioned lean production, the first controllable baffle, second can control
Baffle, third can control baffle and the 4th controllable baffle to be equidistantly positioned between conveying Roller conveyor.
Compared to the prior art, the utility model has the beneficial effects that：
The utility model is automatic using manipulator automatic charging, each station intelligent control, manipulator automatic blanking, scanner
Scan and put into the fully-automatic production management mode flowing water of the modules such as product, display screen real-time display manufacturing schedule information composition
Line makes defect ware rate reduce 70%, and production scene can be made easily to complete 6S management, waste rate reduction 65%, improved efficiency
50% or more, and the perfect combination of software and hardware realizes digitlization and automation pull type SC and flexible production pattern,
Solves the problems such as conventional pipeline station balance difficulties, production efficiency are low and personnel waste.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the utility model front view；
Fig. 2 is the utility model vertical view；
Fig. 3 is manipulator schematic diagram.
1. feeding manipulator in figure, 2. blanking mechanical hands, 3. first controllable baffles, 4. second controllable baffles, 5.
Three controllable baffles, 6. the 4th controllable baffles, 7. driving motors, 8. visualization display screens, 9. mechanical paws, 10. first machines
Tool arm, 11. second mechanical arms, 12. mechanical arm pedestals, 13. conveying Roller conveyors, 14. feed intake dimensional code scanner, and 15.
Discharge dimensional code scanner, 16. lifting transfer mechanisms, 17. drum-type conveyer belts.
Specific implementation mode
It is below in conjunction with the accompanying drawings and specific real to make those skilled in the art be better understood from the technical solution of the utility model
Mode is applied to elaborate to the utility model.
A kind of digital full-automatic material flow line of lean production, including feeding manipulator 1, blanking mechanical hand 2, PLC are controllable
Baffle processed, driving motor 7, visualization display screen 8, conveying Roller conveyor 13, the dimensional code scanner that feeds intake 14, discharging two-dimensional code scanning
Device 15, lifting transfer mechanism 16 and drum-type conveyer belt 17, the feeding manipulator 1 are located at the front end of conveying Roller conveyor 13, institute
The end that blanking mechanical hand 2 is located at production line is stated, the PLC can control baffle and discharging dimensional code scanner 15, feed intake two dimension
Code scanner 14, the visualization communication connection of display screen 8, PLC can control baffle controllable including the first controllable baffle 3, second
Baffle 4, third can control 5 and the 4th controllable baffle 6 of baffle, the PLC to can control baffle between conveying Roller conveyor 13,
The feeding manipulator 1 and blanking mechanical hand 2 include mechanical paw 9, the first mechanical arm 10, the second mechanical arm 11 and machinery
Arm pedestal 12, the visualization display screen 8 are located at the top of feeding manipulator 1；The lifting transfer mechanism 16 is located at conveying
Between Roller conveyor 13, it can move up and down；The mechanical arm pedestal 12 of the feeding manipulator 1 and blanking mechanical hand 2 is removable, work
It is fixed on the ground when making；There are connecting mechanism for rotating, the first mechanical arm 10 between the mechanical paw 9 and the first mechanical arm 10
And second have connecting mechanism for rotating between mechanical arm 11, has rotation to connect between the second mechanical arm 11 and mechanical arm pedestal 12
Connection mechanism；The PLC can control the infrared sensor that detection material is equipped at baffle；The first controllable baffle 3, second can
Control baffle 4, third can control 5 and the 4th controllable baffle 6 of baffle to be equidistantly positioned between conveying Roller conveyor.
When work, the Automatic Guided Vehicle of automatic transportation station will be equipped with material and post Quick Response Code corresponding with material information
Or the material box of RFID electronic label is transported at specific bit, and feeding manipulator 1 is waited for work.The feeding manipulator of feeding station
1 takes out the material box on carrier on the designated position for the conveying Roller conveyor 13 for being positioned over PLC controls, and conveying Roller conveyor 13 will
Material box is pushed in the first controllable baffle 3 of automatic logistics line.Enter at this time and material station, verification is made to show station and conveying
Station, the dimensional code scanner that feeds intake 14 can carry out barcode scanning to the Quick Response Code being affixed on material box automatically and transfer data to ERP
Designated program on, as the production ordering input cumulative data and be shown in visualization display screen 8 on, make manager real-time
Grasp manufacturing schedule.Infrared sensor at the first controllable baffle 3 communicates information to PLC after sensing material, at this time
First controllable baffle 3 can rise and block material box advance automatically, and material is taken out and carries out special processing by staff.Work
Make personnel and process after the completion of operation to press PLC and be material button automatically, the automatic sinking of the first controllable baffle 3, material box exist at this time
Advance to the second controllable baffle 4 under the transmission of conveying Roller conveyor 13.When material box is pushed to the second of automatic logistics line can
When control baffle 4, the infrared sensor at the second controllable baffle 4 communicates information to PLC after sensing material, and at this time second
Controllable baffle 4 can rise and block material box advance automatically, and material is taken out and carries out special processing by staff.Work people
PLC is pressed after the completion of member's processing operation and is material button automatically, and the second controllable baffle 4 sinks automatically at this time, and material box is in conveying
Baffle 5 can control to advance to third under the transmission of Roller conveyor.When material box is pushed to the controllable gear of third of automatic logistics line
When plate 5, third communicates information to PLC after can control the infrared sensor at baffle 5 to sense material, and third is controllable at this time
Baffle 5 can rise and block material box advance automatically, and material is taken out and carries out special processing by staff.Staff processes
PLC is pressed after the completion of operation and is material button automatically, and third can control baffle 5 to sink automatically at this time, and material box is in conveying Roller conveyor
Advance to the 4th controllable baffle 6 under 13 transmission.When material box enters four controllable baffles 6, quality inspection metrology station
Discharging dimensional code scanner 15 can carry out barcode scanning to the Quick Response Code being affixed on material box automatically and transfer data to the specified of ERP
In program, as the production ordering completion cumulative data and be shown in visualization display screen 8 on, allow manager to grasp life in real time
Schedule and abnormal show situation are produced, and calculates the operation wage of the same day all stations automatically.Material box after scanned
It is transferred on drum-type conveyer belt 17 by lifting transfer mechanism 16, drum-type conveyer belt 17 is carried it to blanking mechanical hand 2
The material of machined completion on automatic logistics line and material box taking-up are positioned over and are removed by the blanking mechanical hand 2 at place, discharge station
It transports on vehicle, carrier carries material to specified location automatically.
Above example is only the exemplary embodiment of the utility model, is not used in limitation the utility model, this practicality is new
The protection domain of type is defined by the claims.Those skilled in the art can be in the essence and protection domain of the utility model
It is interior, various modifications or equivalent replacements are made to the utility model, this modification or equivalent replacement also should be regarded as falling new in this practicality
In the protection domain of type.
Claims (6)
1. a kind of digital full-automatic material flow line of lean production, it is characterised in that：Including feeding manipulator (1), blanking mechanical
The controllable baffle of hand (2), PLC, driving motor (7), visualization display screen (8), conveying Roller conveyor (13), feed intake two-dimensional code scanning
Device (14), discharging dimensional code scanner (15), lifting transfer mechanism (16) and drum-type conveyer belt (17), the feeding manipulator
(1) it is located at the front end of conveying Roller conveyor (13), the blanking mechanical hand (2) is located at the end of production line, the controllable gears of the PLC
Plate and the dimensional code scanner (14) that feeds intake, discharging dimensional code scanner (15), visualization display screen (8) are communicated and are connected, and PLC is controllable
Baffle processed includes the first controllable baffle (3), the second controllable baffle (4), the controllable baffle (5) of third and the 4th controllable gear
Plate (6), the PLC can control baffle to be located between conveying Roller conveyor (13), the feeding manipulator (1) and blanking mechanical hand
(2) include mechanical paw (9), the first mechanical arm (10), the second mechanical arm (11) and mechanical arm pedestal (12), it is described go out
Expect that dimensional code scanner (15) is located at lifting transfer mechanism (16) side, the visualization display screen (8) is located at feeding manipulator
(1) top.
2. a kind of digital full-automatic material flow line of lean production according to claim 1, which is characterized in that the lifting
Transfer mechanism (16) is located between conveying Roller conveyor (13), can move up and down.
3. a kind of digital full-automatic material flow line of lean production according to claim 1, which is characterized in that the feeding
The mechanical arm pedestal (12) of manipulator (1) and blanking mechanical hand (2) is removable, and when work is fixed on the ground.
4. a kind of digital full-automatic material flow line of lean production according to claim 1, which is characterized in that the machinery
There are connecting mechanism for rotating, the first mechanical arm (10) and the second mechanical arm between paw (9) and the first mechanical arm (10)
(11) there is connecting mechanism for rotating between, have connecting mechanism for rotating between the second mechanical arm (11) and mechanical arm pedestal (12).
5. a kind of digital full-automatic material flow line of lean production according to claim 1, which is characterized in that the PLC
The infrared sensor of detection material is equipped at controllable baffle.
6. a kind of digital full-automatic material flow line of lean production according to claim 1, which is characterized in that described first
Controllable baffle (3), the second controllable baffle (4), third can control baffle (5) and the 4th controllable baffle (6) to be rolled in conveying
It is equidistantly positioned between cylinder line (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721684833.XU CN207671272U (en) | 2017-12-07 | 2017-12-07 | A kind of digital full-automatic material flow line of lean production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721684833.XU CN207671272U (en) | 2017-12-07 | 2017-12-07 | A kind of digital full-automatic material flow line of lean production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207671272U true CN207671272U (en) | 2018-07-31 |
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ID=62968438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721684833.XU Active CN207671272U (en) | 2017-12-07 | 2017-12-07 | A kind of digital full-automatic material flow line of lean production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110339951A (en) * | 2019-06-28 | 2019-10-18 | 广东晶科电子股份有限公司 | A kind of centrifuge and its delivery system |
| CN112330119A (en) * | 2020-10-27 | 2021-02-05 | 浙江大华技术股份有限公司 | Single-station flexible production system, method and device, electronic equipment and storage medium |
-
2017
- 2017-12-07 CN CN201721684833.XU patent/CN207671272U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110339951A (en) * | 2019-06-28 | 2019-10-18 | 广东晶科电子股份有限公司 | A kind of centrifuge and its delivery system |
| CN112330119A (en) * | 2020-10-27 | 2021-02-05 | 浙江大华技术股份有限公司 | Single-station flexible production system, method and device, electronic equipment and storage medium |
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