CN207789770U - Plastic uptake product automation system of processing - Google Patents
Plastic uptake product automation system of processing Download PDFInfo
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- CN207789770U CN207789770U CN201721857714.XU CN201721857714U CN207789770U CN 207789770 U CN207789770 U CN 207789770U CN 201721857714 U CN201721857714 U CN 201721857714U CN 207789770 U CN207789770 U CN 207789770U
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Abstract
The utility model discloses a kind of plastic uptake product automation systems of processing, including control device；Feed device；Device for labeling；Milling type system；Blanking device；Sanding glue-spraying device and plastic uptake system.By the first product conveyor structure plastic uptake product is conveyed from trend device for labeling；Labelling machine completes labeling processing, and plastic uptake product is delivered to milling type system automatically by the second product conveyor structure later；The plastic uptake product that milling type machines is delivered to blanking device by milling type system automatically by third product conveyor structure；The blanking instruction of blanking bench receiving control device output, is transported to sanding glue-spraying device by plastic uptake product and handles；The plastic uptake product for completing sanding and glue spraying processing is delivered to Packing Machine by the 4th product conveyor structure, completes plastic uptake processing.Thus, it is possible to realize automation transhipment of the plastic uptake product between different manufacturing procedures, product turnaround speed is improved, improves production efficiency, while reducing labor intensity, reduces human cost expenditure.
Description
Technical field
The utility model is related to automate processing technique field, system is processed more particularly to a kind of plastic uptake product automation
System.
Background technology
Currently, the plastic uptake product such as pallet, vacuum formed box is since Forming Quality is good, manufacturing cost is low etc., advantages are answered extensively
For in the industries such as electronics, food.The production procedure of traditional plastic uptake product is substantially：Sawing sheet man-handling of materials → labelling → people
Work transhipment → machine milling type → man-handling of materials → sanding/glue spraying → man-handling of materials → craft wobble plate → plastic uptake → cleaning → completion.
However the traditional processing technology has the disadvantage that：The factor of man-handling of materials is excessive, cause product different manufacturing procedures it
Between turnaround speed it is slow, extreme influence production efficiency, while hand labor intensity is big, human cost expenditure is high.
Utility model content
Based on this, the utility model can realize that plastic uptake produces it is necessary to provide a kind of plastic uptake product automation system of processing
Automation transhipment of the product between different manufacturing procedures, improves product turnaround speed, improves production efficiency, while reducing worker's labor
Fatigue resistance reduces human cost expenditure.
Its technical solution is as follows：
A kind of plastic uptake product automation system of processing, including：
Control device；
Feed device, the feed device include the material lifting platform being electrically connected with the control device and with it is described
First product conveyor structure of material lifting platform connection；
Device for labeling, the device for labeling include the labelling machine being electrically connected with the control device and with the labeling
Second product conveyor structure of machine connection, the labelling machine are also connect with the first product conveyor structure；
Milling type system, the milling type system and the control device be electrically connected and with the second product conveyor structure
Connection；
Blanking device, the blanking device include the blanking bench being electrically connected with the control device and are connected to described
Third product conveyor structure between blanking bench and the milling type system；
Sanding glue-spraying device, the sanding glue-spraying device are connect with the blanking bench；And
Plastic uptake system, the plastic uptake system include the Packing Machine being electrically connected with the control device and are connected to described
The 4th product conveyor structure between Packing Machine and the sanding glue-spraying device.
When the above-mentioned plastic uptake product automation system of processing of application carries out the processing of plastic uptake product, material lifting platform receives first
The feeding instruction of control device output conveys plastic uptake product by the first product conveyor structure from trend device for labeling；And then,
The labeling of labelling machine receiving control device output instructs and completes labeling processing, automatically will later by the second product conveyor structure
Plastic uptake product is delivered to milling type system；The milling type instruction of milling type system receiving control device output, later machines milling type
Plastic uptake product blanking device is delivered to by third product conveyor structure automatically；The blanking of blanking bench receiving control device output
Plastic uptake product is transported to sanding glue-spraying device and carries out sanding and glue spraying processing by instruction；Complete the plastic uptake of sanding and glue spraying processing
Product is delivered to Packing Machine by the 4th product conveyor structure, completes plastic uptake processing.Thus, it is possible to realize plastic uptake product in difference
Automation transhipment between manufacturing procedure, improves product turnaround speed, improves production efficiency, while reducing labor intensity,
Reduce human cost expenditure.
The technical solution of the application is further described below：
The milling type system includes the first numerical control mill being electrically connected with the control device in one of the embodiments,
Type machine, the first numerical control milling type machine are connected between the second product conveyor structure and the third product conveyor structure.
It can not only so realize automatic operating of the plastic uptake product between the first numerical control milling type machine and labelling machine, improve production efficiency,
High-precision high-efficiency processing can be carried out to door hinge hole, the glass guide channel etc. on product simultaneously.
In one of the embodiments, the milling type system further include the 5th product conveyor structure and with the control device
The panel turnover machine of electric connection, the 5th product conveyor structure be connected to the first numerical control milling type machine and the panel turnover machine it
Between, the panel turnover machine is connect with the third product conveyor structure.The automatic turning that manpower realizes plastic uptake product can so be substituted
Turn, convenient for carrying out multiple location processing to product, thus solution speed of production is slow, labor intensity is big, and is easy manual turnover panel damage
Bad problem.
In one of the embodiments, the milling type system further include the 6th product conveyor structure and with the control device
The second numerical control milling type machine being electrically connected, the 6th product conveyor structure are connected to the panel turnover machine and second numerical control mill
Between type machine, the second numerical control milling type machine is connect with the third product conveyor structure.It so can be another to plastic uptake product
Slot, pore structure on face carry out high-precision high-efficiency processing, it is ensured that product processing quality promotes processing efficiency and reliability.
Further include code reader in one of the embodiments, the code reader is set to the panel turnover machine and described first
It is communicated to connect between numerical control milling type machine and with the control device.So work as and is contaminated with different processing requests on production line
When product, whether code reader can need plastic uptake product to carry out turnover panel progress intelligent recognition, it is ensured that system meets to different productions
The processing of product needs, and ensures product processing quality, lifting system processing performance.
The panel turnover machine includes engine base, the overturning actuator that is set on the engine base, sets in one of the embodiments,
The turning guide rail being placed on the engine base, the transmission for being set on the turning guide rail and being drivingly connected with the overturning actuator
Chain and be set on the turning guide rail and with the roll-over table of the transmission chain link.It can so realize that plastic uptake product determines angle
Degree, high-precision attitude overturning, it is ensured that the product form after overturning meets processing technology requirement, it is ensured that product processing quality.
The plastic uptake system further includes wobble plate workbench in one of the embodiments, and the wobble plate workbench is connected to
Between the Packing Machine and the 4th product conveyor structure.Can so regular tune be carried out to the processing sequence of plastic uptake product
Section avoids that stacking or disorderly arranged occurs, it is ensured that the fluency and reliability of system of processing.
The plastic uptake system further includes plastic uptake dressing table in one of the embodiments, and the plastic uptake dressing table is connected to
The downstream of the Packing Machine.Corner, bubble and the irregular position of product after capable of so being processed to plastic uptake are cleared up, and are carried
High product processing quality.
The control device is equipped with working station indicator in one of the embodiments,.So can it is more intuitive and
The clear operating status for informing personnel systems.
The control device is additionally provided with fault alarm in one of the embodiments,.So when some processing of system
When link breaks down, alarm can be sent out in time and informs that staff eliminates danger hidden danger.
Description of the drawings
Fig. 1 is the structural schematic diagram of the plastic uptake product automation system of processing described in the utility model embodiment.
Reference sign：
100, feed device, 110, material lifting platform, the 120, first product conveyor structure, 200, device for labeling, 210, patch
Mark machine, the 220, second product conveyor structure, 300, milling type system, the 310, first numerical control milling type machine, the 320, the 5th product conveyor
Structure, 330, panel turnover machine, the 340, the 6th product conveyor structure, the 350, second numerical control milling type machine, 400, blanking device, 410, blanking
Platform, 420, third product conveyor structure, 500, sanding glue-spraying device, 600, plastic uptake system, 610, Packing Machine, the 620, the 4th product
Conveying mechanism, 630, wobble plate workbench, 640, plastic uptake dressing table, 700, code reader.
Specific implementation mode
It is below in conjunction with attached drawing and specifically real to make the purpose of this utility model, technical solution and advantage be more clearly understood
Mode is applied, the utility model is described in further detail.It should be understood that the specific embodiments described herein
Only to explain the utility model, the scope of protection of the utility model is not limited.
It should be noted that when element is referred to as " being fixedly arranged on ", " being set to " or " install in " another element, it can be with
Directly on another element or there may also be elements placed in the middle.When an element is considered as " connection " another yuan
Part, it can be directly to another element or may be simultaneously present centering elements；One element and another element
The concrete mode being fixedly connected can be achieved by the prior art, and details are not described herein, it is preferred to use the fixation side of threaded connection
Formula.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with the technology for belonging to the utility model
The normally understood meaning of technical staff in domain is identical.Terminology used in the description of the utility model herein only be
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term " and or " used herein packet
Include any and all combinations of one or more relevant Listed Items.
" first " described in the utility model, " second " do not represent specific quantity and sequence, are only used for title
It distinguishes.
As shown in Figure 1, a kind of plastic uptake product automation system of processing of embodiment for the utility model displaying, including：
Control device (not shown), feed device 100, milling type system 300, blanking device 400, sanding glue-spraying device 500 and suction
Moulding system 600.
Wherein, it is PLC controller, digital control system, microcontroller chip etc. that above-mentioned control device is optional, and the present embodiment is preferably
PLC controller can be realized the automatic work of the device on each processing stations and be connected, to reduce manpower by pre-set programs
It participates in, improves processing efficiency.In addition, control device is equipped with working station indicator.Three colors are also equipped in PLC controller
Lamp, to show that green light is lighted in the different production statuses of display system, such as production, pause processing shows that amber light is lighted, and sends out
Raw malfunction coefficient red light is lighted, so being capable of operating status that is more intuitive and clearly informing personnel systems.In addition, control
Device is additionally provided with fault alarm.So when some processing link of system breaks down, alarm can be sent out in time and informed
Staff eliminates danger hidden danger.Specifically, it is audible alarm, light warning or sound and lamp that above-mentioned fault alarm is optional
The same alarm of light.
In addition, the feed device 100 include the material lifting platform 110 being electrically connected with the control device and with institute
State the first product conveyor structure 120 of the connection of material lifting platform 110；Device for labeling 200, the welt device include and the control
The labelling machine 210 that device processed is electrically connected and the second product conveyor structure 220 being connect with the labelling machine 210, the labeling
Machine 210 is also connect with the first product conveyor structure 120；The milling type system 300 is electrically connected, simultaneously with the control device
It is connect with the second product conveyor structure 220；The blanking device 400 includes under being electrically connected with the control device
Material platform 410 and the third product conveyor structure 420 being connected between the blanking bench 410 and the milling type system 300；It is described
Sanding glue-spraying device 500 is connect with the blanking bench 410；The plastic uptake system 600 includes being electrically connected with the control device
Packing Machine 610 and the 4th product conveyor structure that is connected between the Packing Machine 610 and the sanding glue-spraying device 500
620。
When the above-mentioned plastic uptake product automation system of processing of application carries out the processing of plastic uptake product, material lifting platform 110 first
The feeding instruction of receiving control device output conveys plastic uptake production by the first product conveyor structure 120 from trend device for labeling 200
Product；And then, the labeling of 210 receiving control device of labelling machine output instructs and completes labeling processing, passes through the second product later
Plastic uptake product is delivered to milling type system 300 by conveying mechanism 220 automatically；The milling type of 300 receiving control device of milling type system output
Instruction, is delivered to blanking device automatically by the plastic uptake product that milling type machines by third product conveyor structure 420 later
400；Plastic uptake product is transported to sanding glue-spraying device 500 and carries out sand by the blanking instruction of 410 receiving control device of blanking bench output
Light and glue spraying processing；The plastic uptake product for completing sanding and glue spraying processing is delivered to Packing Machine by the 4th product conveyor structure 620
610, complete plastic uptake processing.Thus, it is possible to realize automation transhipment of the plastic uptake product between different manufacturing procedures, product is improved
Turnaround speed improves production efficiency, while reducing labor intensity, reduces human cost expenditure.
Please continue to refer to Fig. 1, in one embodiment, the milling type system 300 includes electrically connecting with the control device
The the first numerical control milling type machine 310 connect, the first numerical control milling type machine 310 are connected to the second product conveyor structure 220 and institute
It states between third product conveyor structure 420.It can not only so realize plastic uptake product in the first numerical control milling type machine 310 and labelling machine
Automatic operating between 210 improves production efficiency, while can carry out high-precision high-efficiency to door hinge hole, the glass guide channel etc. on product
Processing.
In addition, the milling type system 300 further includes the 5th product conveyor structure 320 and is electrically connected with the control device
Panel turnover machine 330, the 5th product conveyor structure 320 is connected to the first numerical control milling type machine 310 and the panel turnover machine
Between 330, the panel turnover machine 330 is connect with the third product conveyor structure 420.Manpower can so be substituted and realize plastic uptake production
The automatic turning of product, convenient for carrying out multiple location processing to product, thus solution speed of production is slow, labor intensity is big, and is easy
The problem of manual turnover panel damage.
In the above-described embodiments, the panel turnover machine 330 includes engine base, the overturning actuator being set on the engine base, sets
The turning guide rail being placed on the engine base, the transmission for being set on the turning guide rail and being drivingly connected with the overturning actuator
Chain and be set on the turning guide rail and with the roll-over table of the transmission chain link.It can so realize that plastic uptake product determines angle
Degree, high-precision attitude overturning, it is ensured that the product form after overturning meets processing technology requirement, it is ensured that product processing quality.Specifically
, above-mentioned overturning actuator is motor, is set with gear on the output shaft of motor, and transmission chain is preferably chain, by with
Rotation is realized in the engagement of gear, and then roll-over table is driven to rotate synchronously；Specific flip angle is controlled by PLC controller, specifically
It is that the turnning circle correspondence of output shaft is converted to flip angle angle value.For example, the corresponding transmission chain of one circle of output shaft rotation rotates 5
Degree then needs to turn over when turning 90 degrees, and corresponding output shaft needs 14 circle of rotation.
Further, the milling type system 300 further includes the 6th product conveyor structure 340 and electrical with the control device
Second numerical control milling type machine 350 of connection, the 6th product conveyor structure 340 are connected to the panel turnover machine 330 and described second
Between numerical control milling type machine 350, the second numerical control milling type machine 350 is connect with the third product conveyor structure 420.So can
To on plastic uptake product another side slot, pore structure carry out high-precision high-efficiency processing, it is ensured that product processing quality, promoted processing efficiency with
Reliability.
It is understood that it is pulley mechanism, sprocket wheel that the above-mentioned first, second to the 6th product conveyor structure 340 is optional
Mechanism, web wheel mechanism etc., the present embodiment is preferably pulley mechanism, has simple in structure, and transmission is steady, is suitble to long-distance transportation
Deng.It also may be selected to install motor additional, so that motor is electrically connected with PLC controller, realize the automatic conveying of product.
On the basis of the above embodiments, further include code reader 700, the code reader 700 is set to the panel turnover machine 330
It is communicated to connect between the first numerical control milling type machine 310 and with the control device.In actual processing, some plastic uptake products
It only needs to process one side, and some plastic uptake products need two-sided processing, at this time in order to improve the production efficiency of system, it is sometimes desirable to
Said two products are seated in process line simultaneously, to improve product identification ability, single or double processing can be selected in
Identification code is made on product, such as can be Quick Response Code, bar code etc., and the identification code information is correspondingly input to control device
In code reader 700.So when being contaminated with the product of different processing requests on production line, code reader 700 can be to plastic uptake
Whether product needs to carry out turnover panel progress intelligent recognition, it is ensured that system meets the processing needs to different product, ensures that product adds
Working medium amount, lifting system processing performance.
In addition, the plastic uptake system 600 further includes wobble plate workbench 630, the wobble plate workbench 630 is connected to the suction
Between molding machine 610 and the 4th product conveyor structure 620, wherein set a table and be equipped with spaced two pieces of guide plates, two pieces are led
Plate cooperatively forms transfer passage, and the width of transfer passage is suitable only for one product of single and passes through.It so can be to plastic uptake product
Processing sequence carries out regular adjusting, avoids that stacking or disorderly arranged occurs, it is ensured that the fluency and reliability of system of processing.
Further, the plastic uptake system 600 further includes plastic uptake dressing table 640, and the plastic uptake dressing table 640 is connected to
The downstream of the Packing Machine 610.Corner, bubble and the irregular position of product after capable of so being processed to plastic uptake carry out clear
Reason improves product processing quality.It should be noted that the 640 corresponding work of above-mentioned wobble plate workbench 630 and plastic uptake dressing table
Content can be that worker manually completes or installation manipulator and its driving-controlling device realize automatic business processing, all in the utility model
Protection domain in.
The utility model also provides a kind of production method of application plastic uptake product automation system of processing as described above,
Include the following steps：The feeding instruction of 110 receiving control device of material lifting platform output, passes through the first product conveyor structure 120
Plastic uptake product is conveyed to device for labeling 200；The labeling of 210 receiving control device of labelling machine output instructs and completes labeling processing,
Plastic uptake product is delivered to by milling type system 300 by the second product conveyor structure 220 later；Milling type system 300 receives control dress
The plastic uptake product that milling type machines, is delivered to down by the milling type instruction for setting output by third product conveyor structure 420 later
Expect device 400；The blanking instruction of 410 receiving control device of blanking bench output, sanding glue-spraying device is transported to by plastic uptake product
500 carry out sanding and glue spraying processing；The plastic uptake product for completing sanding and glue spraying processing is conveyed by the 4th product conveyor structure 620
To Packing Machine 610, plastic uptake processing is completed.
When the production method of the above-mentioned plastic uptake product automation system of processing of application carries out the processing of plastic uptake product, material first
The feeding instruction of 110 receiving control device of lifting platform output, by the first product conveyor structure 120 from trend device for labeling 200
Convey plastic uptake product；And then, the labeling of 210 receiving control device of labelling machine output instructs and completes labeling processing, Zhi Houtong
It crosses the second product conveyor structure 220 and plastic uptake product is delivered to milling type system 300 automatically；300 receiving control device of milling type system
The milling type of output instructs, and is later delivered to the plastic uptake product that milling type machines automatically by third product conveyor structure 420
Blanking device 400；The blanking instruction of 410 receiving control device of blanking bench output, sanding glue-spraying device is transported to by plastic uptake product
500 carry out sanding and glue spraying processing；The plastic uptake product for completing sanding and glue spraying processing is conveyed by the 4th product conveyor structure 620
To Packing Machine 610, plastic uptake processing is completed.Thus, it is possible to realize automation transhipment of the plastic uptake product between different manufacturing procedures,
Product turnaround speed is improved, improves production efficiency, while reducing labor intensity, reduces human cost expenditure.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Above-described embodiments merely represent several embodiments of the utility model, the description thereof is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent range.It should be pointed out that for the common skill of this field
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of plastic uptake product automation system of processing, which is characterized in that including：
Control device；
Feed device, the feed device include the material lifting platform being electrically connected with the control device and with the material
First product conveyor structure of lifting platform connection；
Device for labeling, the device for labeling include the labelling machine being electrically connected with the control device and connect with the labelling machine
The the second product conveyor structure connect, the labelling machine are also connect with the first product conveyor structure；
Milling type system, the milling type system are electrically connected with the control device and are connect with the second product conveyor structure；
Blanking device, the blanking device include the blanking bench being electrically connected with the control device and are connected to the blanking
Third product conveyor structure between platform and the milling type system；
Sanding glue-spraying device, the sanding glue-spraying device are connect with the blanking bench；And
Plastic uptake system, the plastic uptake system include the Packing Machine being electrically connected with the control device and are connected to the plastic uptake
The 4th product conveyor structure between machine and the sanding glue-spraying device.
2. plastic uptake product automation system of processing according to claim 1, which is characterized in that the milling type system include with
The first numerical control milling type machine that the control device is electrically connected, the first numerical control milling type machine are connected to the second product conveying
Between mechanism and the third product conveyor structure.
3. plastic uptake product automation system of processing according to claim 2, which is characterized in that the milling type system further includes
5th product conveyor structure and the panel turnover machine being electrically connected with the control device, the 5th product conveyor structure are connected to institute
It states between the first numerical control milling type machine and the panel turnover machine, the panel turnover machine is connect with the third product conveyor structure.
4. plastic uptake product automation system of processing according to claim 3, which is characterized in that the milling type system further includes
6th product conveyor structure and the second numerical control milling type machine being electrically connected with the control device, the 6th product conveyor structure
It is connected between the panel turnover machine and the second numerical control milling type machine, the second numerical control milling type machine is conveyed with the third product
Mechanism connects.
5. plastic uptake product automation system of processing according to claim 3, which is characterized in that further include code reader, it is described
Code reader is set between the panel turnover machine and the first numerical control milling type machine and is communicated to connect with the control device.
6. plastic uptake product automation system of processing according to claim 3, which is characterized in that the panel turnover machine includes machine
Seat, the turning guide rail being set on the engine base, is set to the turning guide rail at the overturning actuator being set on the engine base
The upper and transmission chain that is drivingly connected with the overturning actuator and be set on the turning guide rail and with the transmission chain link
Roll-over table.
7. plastic uptake product automation system of processing according to claim 1, which is characterized in that the plastic uptake system further includes
Wobble plate workbench, the wobble plate workbench are connected between the Packing Machine and the 4th product conveyor structure.
8. plastic uptake product automation system of processing according to claim 7, which is characterized in that the plastic uptake system further includes
Plastic uptake dressing table, the plastic uptake dressing table are connected to the downstream of the Packing Machine.
9. plastic uptake product automation system of processing according to claim 1, which is characterized in that the control device is equipped with work
Make status indicator lamp.
10. the plastic uptake product automation system of processing according to claim 1 or 9, which is characterized in that the control device is also
Equipped with fault alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857714.XU CN207789770U (en) | 2017-12-25 | 2017-12-25 | Plastic uptake product automation system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857714.XU CN207789770U (en) | 2017-12-25 | 2017-12-25 | Plastic uptake product automation system of processing |
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| Publication Number | Publication Date |
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| CN207789770U true CN207789770U (en) | 2018-08-31 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161755A (en) * | 2017-12-25 | 2018-06-15 | 清远欧派集成家居有限公司 | Plastic uptake product automation production system and its production method |
| CN111716770A (en) * | 2020-05-21 | 2020-09-29 | 索菲亚家居湖北有限公司 | Optimized plate plastic suction production line |
-
2017
- 2017-12-25 CN CN201721857714.XU patent/CN207789770U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161755A (en) * | 2017-12-25 | 2018-06-15 | 清远欧派集成家居有限公司 | Plastic uptake product automation production system and its production method |
| CN108161755B (en) * | 2017-12-25 | 2020-06-26 | 清远欧派集成家居有限公司 | Automatic production system and production method of plastic suction products |
| CN111716770A (en) * | 2020-05-21 | 2020-09-29 | 索菲亚家居湖北有限公司 | Optimized plate plastic suction production line |
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