CN210233768U - Automatic unloader that goes up of screw rubber coating - Google Patents
Automatic unloader that goes up of screw rubber coating Download PDFInfo
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- CN210233768U CN210233768U CN201920887351.7U CN201920887351U CN210233768U CN 210233768 U CN210233768 U CN 210233768U CN 201920887351 U CN201920887351 U CN 201920887351U CN 210233768 U CN210233768 U CN 210233768U
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Abstract
The utility model provides an automatic loading and unloading device for encapsulating screws, which comprises a loading mechanism, an injection molding mechanism, a unloading mechanism and a conveying mechanism for connecting the loading mechanism and the injection molding mechanism, wherein the loading mechanism comprises a vibrating disc and a distributing mechanism, the distributing mechanism comprises a distributing guide rail with one end connected with a discharge port of the vibrating disc and a limiting mechanism arranged at the other end of the distributing guide rail, the injection molding mechanism comprises an injection molding machine body, a turntable and an injection mold, and the injection mold comprises a lower mold arranged on the turntable and an upper mold connected with the injection molding machine body; the blanking mechanism comprises a hopper and a material taking mechanism, the material taking mechanism comprises a magnetic suction mechanism and a material clamping mechanical arm, the magnetic suction mechanism is arranged above the hopper, and a first material distributing groove, a second material distributing groove and a rotating baffle plate capable of shielding the first material distributing groove or the second material distributing groove are arranged below the hopper. The utility model discloses a full-automatic screw automatic feeding realizes finished product and mouth of a river and takes out the separation, realizes unmanned production, so not only improves production efficiency and reduces the cost of labor simultaneously, great reduction product cost.
Description
Technical Field
The utility model relates to a screw rubber coating field of moulding plastics especially relates to an automatic unloader that goes up of screw rubber coating.
Background
At present, the screws are placed into an injection mold manually for injection molding and encapsulation of the screws, and after injection molding is finished, finished products and water gaps need to be taken out from the mold manually and are respectively placed into different material boxes, so that the production efficiency is extremely low, the labor intensity of workers is high, and the cost of the products is very high. Meanwhile, the injection molding production needs manual operation, and is easy to have adverse effects on lives and properties of workers. Due to long-time work, workers are fatigued in the production process, misoperation is easy to occur, the damage to the die can be caused, and the normal production is seriously influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem in the prior art, the utility model provides a higher automatic unloader that goes up of screw rubber coating of production efficiency.
The utility model provides an automatic unloader that goes up of screw rubber coating, including feed mechanism, injection moulding mechanism, unloading mechanism and be used for connecting feed mechanism with injection moulding mechanism's conveying mechanism, feed mechanism includes vibration dish and feed mechanism, feed mechanism includes the branch material guide rail that one end is connected with the discharge gate of vibration dish and locates the stop gear of the branch material guide rail other end, injection moulding mechanism includes injection moulding organism, carousel and injection mould, injection mould is including locating the lower mould on the carousel and the last mould that is connected with injection moulding organism; the blanking mechanism comprises a hopper and a material taking mechanism, the material taking mechanism comprises a magnetic suction mechanism and a material clamping mechanical arm, the magnetic suction mechanism is arranged above the hopper, and a first distributing groove, a second distributing groove and a rotating baffle capable of shielding the first distributing groove or the second distributing groove are arranged below the hopper.
As a further improvement, the limiting mechanism includes the material separating cylinder and with the material separating cylinder is connected and is pressed from both sides in divide the first baffle and the second baffle of material guide rail, first baffle with the second baffle is equipped with first separation blade and the second separation blade of crisscross setting from top to bottom respectively.
As a further improvement of the present invention, the conveying mechanism comprises a conveying support frame and a material pressing support frame arranged above the conveying support frame, the lower end of the conveying support frame is provided with a conveying lifting mechanism, the upper end of the conveying support frame is provided with a translation support frame, a screw rod mechanism is arranged between the translation support frame and the conveying support frame, the translation support frame is provided with a tray and a tray baffle plate, the tray is provided with a plurality of material bearing holes, the tray baffle plate is provided with material discharging holes and material stopping portions matched with the material bearing holes, and the translation support frame is further provided with a material discharging cylinder connected with the tray baffle plate; the material pressing support frame is provided with a pressing plate and a material pressing cylinder connected with the pressing plate, and the lower end of the pressing plate is provided with a thimble matched with the material bearing hole.
As a further improvement of the utility model, the translation support still be equipped with the translation cylinder that the tray is connected, the translation support is equipped with two parallel arrangement's translation backup pad, the tray is fixed upper end between two translation backup pads, the tray baffle with still be equipped with the track of sliding between two translation backup pad lower extremes.
As a further improvement, the mechanism of moulding plastics still includes the board of moulding plastics, the carousel reaches the organism of moulding plastics is all fixed on the board of moulding plastics, it is located to go up the mould carousel one side top, the injection molding machine be equipped with go up the last mould elevating system that the mould is connected, the lower mould is located on the carousel and can with the lower mould adaptation.
As a further improvement of the utility model, the mechanism is inhaled to magnetism includes the magnetism suction disc and locates the magnetic conduction board of magnetism suction disc lower extreme, the magnetism suction disc be equipped with the magnetic conduction board lift cylinder that the magnetic conduction board is connected.
As a further improvement, the material clamping manipulator comprises a clamping jaw and a clamping jaw cylinder, the clamping jaw cylinder is fixed on the magnetic attraction plate, the magnetic conduction plate is equipped with and the clamping jaw hole of clamping jaw adaptation.
As a further improvement, the unloading mechanism still includes the unloading support and fixes unloading lift cylinder and unloading translation cylinder on the unloading support, the hopper is fixed on the unloading support, magnetism inhale the mechanism with press from both sides the material manipulator and all fix on the unloading translation cylinder, unloading translation cylinder is fixed on the unloading lift cylinder.
As a further improvement, the rotating baffle is provided with a rotating cylinder.
As a further improvement of the present invention, the conveying mechanism further includes an industrial camera, and the shooting direction of the industrial camera corresponds to the lower mold position.
The utility model has the advantages that: the utility model discloses a full-automatic screw automatic feeding, automated inspection product position, automatic realization finished product and mouth of a river take out the separation, realize unmanned production, so not only improve production efficiency and reduce the cost of labor simultaneously, great reduction product cost.
Drawings
Fig. 1 is a schematic view of the overall structure of the automatic screw-coating feeding and discharging device of the present invention;
fig. 2 is a schematic structural view of a feeding mechanism and a conveying mechanism of the automatic screw-coating feeding and discharging device of the present invention;
fig. 3 is a schematic structural view of an injection molding mechanism of the automatic screw-coating feeding and discharging device of the present invention;
fig. 4 is a schematic structural view of a distributing mechanism of a feeding mechanism of the automatic screw-coating feeding and discharging device of the present invention;
fig. 5 is a schematic structural view of another angle of the material distributing mechanism of the automatic screw-coating feeding and discharging device of the present invention;
fig. 6 is a schematic structural view of a conveying mechanism of the automatic screw-coating feeding and discharging device of the present invention;
fig. 7 is a schematic structural view of the blanking mechanism of the automatic feeding and discharging device for screw encapsulation.
Reference numerals: 1-a feeding mechanism; 2-an injection molding mechanism; 3-a blanking mechanism; 4-a conveying mechanism; 5-an industrial camera; 11-a vibrating disk; 12-a distribution guide rail; 13-a limiting mechanism; 21-an injection molding machine; 22-injection molding machine body; 23-a turntable; 24-lower die; 25-upper mould; 131-a material distributing cylinder; 132-a second baffle; 133-a first baffle; 134-a second baffle plate; 135-a first baffle plate; 31-a magnetic attraction plate; 32-a magnetically permeable plate; 33-a jaw cylinder; 34-a hopper; 35-a first material dividing groove; 36-a second sub-trough; 37-magnetic conductive plate lifting cylinder; 38-a blanking translation cylinder; 39-blanking lifting cylinder; 41-conveying a support frame; 42-pressing support frame; 43-a translating carriage; 44-a tray; 45-tray baffle; 46-a platen; 47-a conveying lifting mechanism; 441-a translation cylinder; 451-a blanking cylinder; 461-pressing cylinder.
Detailed Description
As shown in fig. 1 to 7, the utility model discloses an automatic loading and unloading device for encapsulating screws, which comprises a loading mechanism 1, an injection molding mechanism 2, a unloading mechanism 3, a conveying mechanism 4 for connecting the loading mechanism 1 with the injection molding mechanism 2, and a controller, wherein the loading mechanism 1 comprises a vibrating disk 11 and a distributing mechanism, in the embodiment, the vibrating disk 11 and the distributing mechanism are arranged in parallel, and the distributing mechanism comprises a distributing guide rail 12 with one end connected with a discharge port of the vibrating disk 11 and a limiting mechanism 13 arranged at the other end of the distributing guide rail 12; the injection molding mechanism 2 comprises an injection molding machine body 22, a turntable 23 and an injection mold, wherein the injection mold comprises a lower mold 24 arranged on the turntable 23 and an upper mold 25 connected with the injection molding machine body 22; the blanking mechanism 3 comprises a hopper 34 and a material taking mechanism, the material taking mechanism comprises a magnetic suction mechanism and a material clamping manipulator which are arranged above the hopper 34, and a first material distributing groove 35, a second material distributing groove 36 and a rotating baffle plate capable of shielding the first material distributing groove 35 or the second material distributing groove 36 are arranged below the hopper 34.
When the machine works, screws needing to be subjected to injection molding and encapsulation are placed into the vibrating disc 11, the screws enter the material distribution guide rail 12 of the material distribution mechanism from the material outlet of the vibrating disc 11 through the vibrating disc 11 in sequence and are conveyed and moved to the position of the limiting mechanism 13 of the material distribution mechanism, the limiting mechanism 13 can control the number of the screws falling onto the conveying mechanism 4, the conveying mechanism 4 conveys the screws onto the lower die 24 of the injection mold, then the rotary disc 23 rotates to drive the lower die 24 to rotate to the position below the upper die 25 connected with the injection molding machine body 22 and to be subjected to injection molding and encapsulation with the upper die 25, after the injection molding and encapsulation of the screws are completed, the rotary disc 23 drives the lower die 24 to return to an initial material loading position, at the moment, the magnetic suction mechanism and the material clamping mechanical arm of the material taking mechanism respectively suck the encapsulated screws and the clamping water gaps on the lower die 24 and then sequentially place the encapsulated screws and the clamping water gaps, and after the whole processing process is finished, automatically entering the next working cycle. The utility model discloses a full-automatic screw automatic feeding, automated inspection product position, automatic realization finished product and mouth of a river take out the separation, realize unmanned production, so not only improve production efficiency and reduce the cost of labor simultaneously, great reduction product cost.
In the technical scheme, the limiting mechanism 13 includes a material separating cylinder 131, and a first baffle 133 and a second baffle 132 connected to the material separating cylinder 131 and clamped to the material separating guide rail 12, the first baffle 133 and the second baffle 132 are respectively provided with a first baffle 135 and a second baffle 134 which are staggered up and down, the first baffle 135 and the second baffle 134 are alternately inserted into the material separating guide rail 12 to limit the screws, so that the sequential blanking of the screws can be controlled by one material separating cylinder 131, initially, the second baffle 134 at the lower end is inserted into the material separating guide rail 12, when blanking is required, the second baffle 134 is moved out of the material separating guide rail 12, the screw at the lowest end drops, the first baffle 135 is inserted into the material separating guide rail 12 to limit the screws thereon while the second baffle 134 is moved out, because the first baffle 135 and the second baffle 134 are staggered up and down, the middle of the feeding device is spaced by a screw distance, so that the feeding device can ensure that one screw falls off every time, and is simple in structure and control.
In the technical scheme, the conveying mechanism 4 comprises a conveying support frame 41 and a material pressing support frame 42 arranged above the conveying support frame 41, a conveying lifting mechanism 47 used for controlling the conveying support frame 41 to lift is arranged at the lower end of the conveying support frame 41, a translation support frame 43 is arranged at the upper end of the conveying support frame 41, a screw rod mechanism is arranged between the translation support frame 43 and the conveying support frame 41, a tray 44 and a tray baffle 45 are arranged on the translation support frame 43, a plurality of material bearing holes are formed in the tray 44 and used for bearing screws, a material discharging hole and a material blocking part matched with the material bearing holes are formed in the tray baffle 45, and a material discharging cylinder 451 connected with the tray baffle 45 is further arranged on the translation support frame 43; the pressing support frame 42 is provided with a pressing plate 46 and a pressing cylinder 461 connected with the pressing plate 46, and the lower end of the pressing plate 46 is provided with an ejector pin matched with the material bearing hole. When the automatic material receiving machine works, the translation support 43 is driven by the screw rod mechanism to move to the position below the material distributor to enable the tray 44 to receive materials, the material blocking part of the tray baffle plate 45 corresponds to the material receiving hole on the tray 44, after the material receiving is finished, the translation support 43 moves to the position above the lower die 24 to enable the tray 44 and the tray baffle plate 45 to be arranged above the lower die 24, the blanking air cylinder 451 works to drive the tray baffle plate 45 to move to enable the material receiving hole of the tray 44 to correspond to the material receiving hole of the tray, the material pressing air cylinder 461 drives the pressing plate 46 to move downwards, the ejector pin at the lower end of the pressing plate 46 pushes a product onto the lower die 24, the conveying lifting mechanism 47 works to drive the conveying support frame 41 to move upwards to drive the translation support 43, the tray 44 and the tray baffle plate 45 to move upwards, so that the screw of the translation support frame is completely separated from the tray 44, then the pressing plate 46 is lifted, the conveying mechanism 4 is more reliable in conveying screws and higher in efficiency.
In this technical scheme, translation support 43 still be equipped with the translation cylinder 441 that tray 44 is connected, translation cylinder 441's direction of motion and translation support 43's direction of motion are mutually perpendicular in the horizontal direction, translation support 43 is equipped with two parallel arrangement's translation backup pad, tray 44 is fixed upper end between two translation backup pads can set up multirow material bearing hole on tray 44 like this, just can realize moving about tray 44 through translation cylinder 441 control and make its multirow material bearing hole homoenergetic bear the screw of unloading, and conveying efficiency is higher, tray baffle 45 with still be equipped with the track that slides between two translation backup pad lower extremes, it is spacing to slide.
In this technical scheme, mechanism 2 still includes the board 21 of moulding plastics, carousel 23 reaches the organism 22 of moulding plastics all fixes on the board 21 of moulding plastics, it is located to go up mould 25 carousel 23 one side top, the injection molding machine be equipped with go up the mould elevating system that mould 25 is connected, lower mould 24 is located on the carousel 23 and can with 24 adaptations of lower mould.
Among this technical scheme, state magnetism and inhale mechanism and include magnetism and inhale board 31 and locate magnetism conduction plate 32 of magnetism and inhale board 31 lower extreme, magnetism inhale board 31 be equipped with the magnetic conduction plate lift cylinder 37 that magnetic conduction plate 32 is connected, like this when absorbing the screw, magnetic conduction plate 32 and the laminating of magnetism board 31 are inhaled, inhale the mechanism after absorbing and accomplish after removing the hopper 34 top with the screw, magnetic conduction plate lift cylinder 37 control magnetic conduction plate 32 separates with magnetism board 31, and the screw will fall in the hopper 34 this moment, and its unloading is more simple and convenient.
In this technical scheme, it includes clamping jaw and clamping jaw cylinder 33 to press from both sides the material manipulator, clamping jaw cylinder 33 is fixed on the magnetic attraction board 31, magnetic conduction board 32 be equipped with the clamping jaw hole of clamping jaw adaptation, the clamping jaw is used for pressing from both sides the mouth of a river.
In this technical scheme, unloading mechanism 3 still includes the unloading support and fixes unloading lift cylinder 39 and unloading translation cylinder 38 on the unloading support, hopper 34 is fixed on the unloading support, the mechanism is inhaled to magnetism with the material clamping manipulator is all fixed on unloading translation cylinder 38, unloading translation cylinder 38 is fixed on unloading lift cylinder 39, realizes that magnetism inhales the mechanism and presss from both sides the upper and lower and back-and-forth movement of material manipulator.
In this technical scheme, rotation baffle is equipped with the rotation cylinder, thereby rotation cylinder drives rotation baffle and rotates the realization to the sheltering from of first branch silo 35 or the sheltering from of second branch silo 36 to realize the unloading respectively of screw and mouth of a river, simple structure, control is convenient.
In this technical scheme, conveying mechanism 4 still includes industry camera 5, the shooting direction of industry camera 5 with 24 positions of lower mould are corresponding, and after the screw fell on lower mould 24, industry camera 5 took a picture, and the picture conveys the image recognition system of controller and carries out the analysis, detects whether enough or the screw condition of putting partially is put, prevents the damage of equipment and the condition of the bad product of appearing.
The utility model discloses a full-automatic screw automatic feeding, automated inspection product position, automatic realization finished product and mouth of a river take out the separation, realize unmanned production, so not only improve production efficiency and reduce the cost of labor simultaneously, great reduction product cost.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (10)
1. The utility model provides an unloader in screw rubber coating automation which characterized in that: the injection molding machine comprises a feeding mechanism, an injection molding mechanism, a discharging mechanism and a conveying mechanism, wherein the conveying mechanism is used for connecting the feeding mechanism and the injection molding mechanism, the feeding mechanism comprises a vibrating disc and a distributing mechanism, the distributing mechanism comprises a distributing guide rail and a limiting mechanism, one end of the distributing guide rail is connected with a discharge hole of the vibrating disc, the limiting mechanism is arranged at the other end of the distributing guide rail, the injection molding mechanism comprises an injection molding machine body, a rotary disc and an injection mold, and the injection mold comprises a lower mold and an upper mold, the lower mold is arranged on the rotary disc, and the upper; the blanking mechanism comprises a hopper and a material taking mechanism, the material taking mechanism comprises a magnetic suction mechanism and a material clamping mechanical arm, the magnetic suction mechanism is arranged above the hopper, and a first distributing groove, a second distributing groove and a rotating baffle capable of shielding the first distributing groove or the second distributing groove are arranged below the hopper.
2. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the limiting mechanism comprises a material distributing cylinder, a first baffle and a second baffle, wherein the first baffle and the second baffle are connected with the material distributing cylinder and clamped on the material distributing guide rail, and the first baffle and the second baffle are respectively provided with a first blocking piece and a second blocking piece which are arranged in a vertically staggered mode.
3. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the conveying mechanism comprises a conveying support frame and a material pressing support frame arranged above the conveying support frame, a conveying lifting mechanism is arranged at the lower end of the conveying support frame, a translation support frame is arranged at the upper end of the conveying support frame, a screw rod mechanism is arranged between the translation support frame and the conveying support frame, a tray and a tray baffle are arranged on the translation support frame, a plurality of material bearing holes are formed in the tray, a material discharging hole and a material blocking part matched with the material bearing holes are formed in the tray baffle, and a material discharging cylinder connected with the tray baffle is further arranged on the translation support frame; the material pressing support frame is provided with a pressing plate and a material pressing cylinder connected with the pressing plate, and the lower end of the pressing plate is provided with a thimble matched with the material bearing hole.
4. The automatic screw-coating feeding and discharging device as claimed in claim 3, wherein: the translation support still be equipped with the translation cylinder that the tray is connected, the translation support is equipped with two parallel arrangement's translation backup pad, the tray is fixed upper end between two translation backup pads, the tray baffle with still be equipped with the track of sliding between two translation backup pad lower extremes.
5. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the injection molding machine is characterized in that the injection molding mechanism further comprises an injection molding machine table, the rotary table and the injection molding machine body are fixed on the injection molding machine table, the upper die is located above one side of the rotary table, the injection molding machine is provided with an upper die lifting mechanism connected with the upper die, and the lower die is arranged on the rotary table and can be matched with the lower die.
6. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the magnetic attraction mechanism comprises a magnetic attraction plate and a magnetic conduction plate arranged at the lower end of the magnetic attraction plate, and the magnetic attraction plate is provided with a magnetic conduction plate lifting cylinder connected with the magnetic conduction plate.
7. The automatic screw-coating feeding and discharging device as claimed in claim 6, wherein: the clamping manipulator comprises a clamping jaw and a clamping jaw cylinder, the clamping jaw cylinder is fixed on the magnetic suction plate, and the magnetic conduction plate is provided with a clamping jaw hole matched with the clamping jaw.
8. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the blanking mechanism further comprises a blanking support, a blanking lifting cylinder and a blanking translation cylinder, the blanking lifting cylinder and the blanking translation cylinder are fixed on the blanking support, the hopper is fixed on the blanking support, the magnetic suction mechanism and the material clamping manipulator are fixed on the blanking translation cylinder, and the blanking translation cylinder is fixed on the blanking lifting cylinder.
9. The automatic screw-coating feeding and discharging device as claimed in claim 1, wherein: the rotating baffle is provided with a rotating cylinder.
10. The automatic screw-coating feeding and discharging device as claimed in claim 3, wherein: the conveying mechanism further comprises an industrial camera, and the shooting direction of the industrial camera corresponds to the position of the lower die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920887351.7U CN210233768U (en) | 2019-06-13 | 2019-06-13 | Automatic unloader that goes up of screw rubber coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920887351.7U CN210233768U (en) | 2019-06-13 | 2019-06-13 | Automatic unloader that goes up of screw rubber coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210233768U true CN210233768U (en) | 2020-04-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920887351.7U Active CN210233768U (en) | 2019-06-13 | 2019-06-13 | Automatic unloader that goes up of screw rubber coating |
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| Country | Link |
|---|---|
| CN (1) | CN210233768U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469338A (en) * | 2020-05-12 | 2020-07-31 | 东莞市奥力精密五金技术有限公司 | Full-automatic mold insert corollary equipment of moulding plastics |
| CN111688113A (en) * | 2020-06-22 | 2020-09-22 | 芜湖浩博科技有限公司 | Feeding device for four-hole pipe clamp injection molding machine |
| CN111745894A (en) * | 2020-06-29 | 2020-10-09 | 苏州盛诺邦自动化科技有限公司 | Quick feeding equipment of screw |
| CN115122570A (en) * | 2022-06-23 | 2022-09-30 | 厦门欣恩泰精密模具有限公司 | Full-automatic terminal injection molding equipment |
-
2019
- 2019-06-13 CN CN201920887351.7U patent/CN210233768U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111469338A (en) * | 2020-05-12 | 2020-07-31 | 东莞市奥力精密五金技术有限公司 | Full-automatic mold insert corollary equipment of moulding plastics |
| CN111688113A (en) * | 2020-06-22 | 2020-09-22 | 芜湖浩博科技有限公司 | Feeding device for four-hole pipe clamp injection molding machine |
| CN111745894A (en) * | 2020-06-29 | 2020-10-09 | 苏州盛诺邦自动化科技有限公司 | Quick feeding equipment of screw |
| CN115122570A (en) * | 2022-06-23 | 2022-09-30 | 厦门欣恩泰精密模具有限公司 | Full-automatic terminal injection molding equipment |
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