CN107952856A - Automatic turning spinning machine - Google Patents
Automatic turning spinning machine Download PDFInfo
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- CN107952856A CN107952856A CN201711179954.3A CN201711179954A CN107952856A CN 107952856 A CN107952856 A CN 107952856A CN 201711179954 A CN201711179954 A CN 201711179954A CN 107952856 A CN107952856 A CN 107952856A
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- 238000009987 spinning Methods 0.000 title claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000011324 bead Substances 0.000 claims abstract description 12
- 238000009826 distribution Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/14—Spinning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种旋压机,特别是涉及一种自动调头旋压机。The invention relates to a spinning machine, in particular to an automatic turning machine.
背景技术Background technique
目前,旋压机由于其低成本和高效率,被广泛应用于工业生产中。在旋压机加工过程中,经常要对零件两端进行加工,通常需要人工对零件进行下料,然后再调头上料,作业麻烦,存在安全隐患,且浪费人工和时间,提高了生产成本,降低机器的生产效率,不适应现代化的生产需求。At present, spinning machines are widely used in industrial production due to their low cost and high efficiency. During the processing of the spinning machine, it is often necessary to process both ends of the parts. Usually, it is necessary to manually unload the parts, and then turn around and load the materials. Reduce the production efficiency of the machine, not suitable for modern production needs.
专利CN201620659823.X公开了一种数控旋压机,通过主轴卡盘和尾顶的作用对工件进行旋压加工,但是当需要对工件进行调头再加工时,该装置需要手动下料、调头、上料,操作复杂,效率低。Patent CN201620659823.X discloses a CNC spinning machine, which performs spinning on the workpiece through the action of the spindle chuck and tail top, but when the workpiece needs to be turned around and reprocessed, the device needs to be manually unloaded, turned, material, complicated operation and low efficiency.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决上述技术问题。为此,本发明提出一种高自动化、高效率的自动调头旋压机。The present invention aims to solve the above-mentioned technical problems at least to a certain extent. For this reason, the present invention proposes a kind of highly automated, high-efficiency automatic U-turn spinning machine.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种自动调头旋压机,包括机架和控制装置,所述机架上表面一端设置有旋压主轴,另一端设置有旋压进给装置,所述机架侧部设置有上下料装置;所述旋压主轴用于装夹工件进行旋压加工并将加工完的工件推出,其一端连接有主轴驱动机构,另一端与所述旋压进给装置相对,所述机架在旋压主轴上方设置有自动调头装置;所述自动调头装置设置有可旋转且能升降的接料槽以及可将工件从所述接料槽推出至旋转主轴的推板,所述接料槽连接有调头驱动机构,所述推板连接有推料驱动机构;所述旋压进给装置包括旋压轮或珠以及带动所述旋压轮或珠进给加工的进给驱动机构;所述控制装置分别与主轴驱动机构、调头驱动机构、推料驱动机构以及进给驱动机构连接以控制其工作。An automatic U-turn spinning machine, comprising a frame and a control device, one end of the upper surface of the frame is provided with a spinning spindle, the other end is provided with a spinning feeding device, and the side of the frame is provided with a loading and unloading device; The spinning spindle is used to clamp the workpiece for spinning and push out the finished workpiece. One end is connected with a spindle drive mechanism, and the other end is opposite to the spinning feeding device. The frame is positioned on the spinning spindle. An automatic U-turn device is provided above; the automatic U-turn device is provided with a rotatable and liftable material receiving trough and a push plate that can push the workpiece from the material receiving trough to the rotating spindle, and the material receiving trough is connected with a U-turn drive mechanism, the push plate is connected with a pushing drive mechanism; the spinning feeding device includes a spinning wheel or a bead and a feed driving mechanism that drives the spinning wheel or bead to be processed; the control device is respectively connected with The main shaft drive mechanism, the U-turn drive mechanism, the pushing material drive mechanism and the feed drive mechanism are connected to control their work.
进一步,所述上下料装置包括基座、进料装置、以及收料斗;所述基座上端设置有进料斗,进料斗的出料端间隔设置有两个分料板,两个分料板分别连接有分料驱动机构,进料斗下方设置有滑槽;所述进料装置下端设置有与滑槽滑动连接的滑轨,所述进料装置包括进料槽和进料板以及驱动进料板移动将工件从进料槽推进至旋压主轴的进料驱动机构,所述进料装置连接有驱动其在滑槽滑动的滑动驱动机构,所述进料驱动机构和滑动驱动机构均与控制装置连接;所述收料斗固设在进料装置下端且突出进料装置侧部。Further, the loading and unloading device includes a base, a feeding device, and a hopper; the upper end of the base is provided with a feed hopper, and the discharge end of the feed hopper is provided with two distribution plates at intervals. The plates are respectively connected with a material distribution drive mechanism, and a chute is provided under the feeding hopper; a slide rail slidingly connected with the chute is provided at the lower end of the feeding device, and the feeding device includes a feeding chute, a feeding plate and a driving The movement of the feed plate pushes the workpiece from the feed trough to the feed drive mechanism of the spinning spindle. The feed device is connected with a slide drive mechanism that drives it to slide on the chute. Both the feed drive mechanism and the slide drive mechanism It is connected with the control device; the receiving hopper is fixed at the lower end of the feeding device and protrudes from the side of the feeding device.
进一步,所述进料斗突出部分在靠近旋压主轴的一端设置有让位口,所述让位口用于接收从旋压主轴加工完成后推出的工件。Further, the protruding part of the feeding hopper is provided with a relief port at one end close to the spinning spindle, and the relief port is used to receive the workpiece pushed out from the spinning spindle after processing.
进一步,所述进料槽横截面呈“V”形。Further, the cross-section of the feeding trough is in a "V" shape.
进一步,所述自动调头装置还包括基板和活动板;Further, the automatic U-turn device also includes a base plate and a movable plate;
所述基板下端固设有导柱,所述导柱安装有可在导柱上升降的活动板;所述接料槽和推板设置在活动板下端;所述接料槽与活动板旋转连接;所述推板与活动板滑动连接,设置在接料槽侧部;所述调头驱动机构包括升降驱动机构和旋转驱动机构,所述升降驱动机构与活动板连接,所述旋转驱动机构与接料槽连接。The lower end of the base plate is fixed with a guide post, and the guide post is equipped with a movable plate that can be lifted up and down on the guide post; the material receiving trough and the push plate are arranged at the lower end of the movable plate; the material receiving trough is connected to the movable plate in rotation The push plate is slidingly connected with the movable plate, and is arranged on the side of the material receiving tank; the U-turn driving mechanism includes a lifting driving mechanism and a rotating driving mechanism, the lifting driving mechanism is connected with the movable plate, and the rotating driving mechanism is connected with the connecting plate. Chute connection.
进一步,所述接料槽横截面呈“V”形。Further, the cross-section of the receiving trough is in a "V" shape.
本发明的有益效果是:通过接料槽的升降,可以接收旋压主轴加工完一端的工件,随后接料槽带动工件旋转完成调头,通过推板的作用,将工件重新推入旋压主轴进行加工,且上下料装置可以自动完成进料和收料,该机器全程自动化,提高了生产效率,无人工操作,降低人工成本且避免了人工操作带来的安全隐患。The beneficial effect of the present invention is that: through the lifting of the receiving trough, the workpiece at one end of the spinning spindle can be received, and then the receiving trough drives the workpiece to rotate to complete the U-turn, and the workpiece is re-pushed into the spinning spindle by the action of the push plate. Processing, and the loading and unloading device can automatically complete the feeding and receiving. The machine is fully automated, which improves production efficiency, without manual operation, reduces labor costs and avoids safety hazards caused by manual operation.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明安装结构示意图;Fig. 1 is a schematic diagram of the installation structure of the present invention;
图2是本发明的上下料装置结构示意图;Fig. 2 is a schematic structural view of the loading and unloading device of the present invention;
图3是本发明的自动调头装置结构示意图;Fig. 3 is the structural representation of automatic U-turn device of the present invention;
图4是图1的A处放大视图。FIG. 4 is an enlarged view of A in FIG. 1 .
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
参照图1至图4,本发明的一种自动调头旋压机,包括机架5和控制装置;机架5上表面一端设置有旋压主轴3,另一端设置有旋压进给装置4,机架侧部设置有上下料装置2;旋压主轴3用于装夹工件进行旋压加工并将加工完的工件推出,其一端连接有主轴驱动机构,另一端与旋压进给装置4相对,所述机架5在旋压主轴3上方设置有自动调头装置1。Referring to Figures 1 to 4, an automatic turning spinning machine of the present invention includes a frame 5 and a control device; one end of the upper surface of the frame 5 is provided with a spinning spindle 3, and the other end is provided with a spinning feed device 4, There is a loading and unloading device 2 on the side of the frame; the spinning spindle 3 is used to clamp the workpiece for spinning and push out the processed workpiece. One end is connected to the spindle drive mechanism, and the other end is opposite to the spinning feed device 4 , the frame 5 is provided with an automatic U-turn device 1 above the spinning spindle 3 .
上下料装置2用于将工件推进至旋压主轴3以及接收从旋压主轴3推出的工件;上下料装置2包括基座25、进料装置23、以及收料斗24;基座25上端设置有进料斗21,进料斗21的出料端间隔设置有两个分料板27,两个分料板27分别连接有分料驱动机构,进料斗21下方设置有滑槽;进料装置23下端设置有与滑槽滑动连接的滑轨22,进料装置23包括进料槽23a和进料板23b以及驱动进料板23b移动将工件从进料槽23a推进至旋压主轴3的进料驱动机构,进料装置23连接有驱动其在滑槽滑动的滑动驱动机构;收料斗24固设在进料装置23下端且突出进料装置23侧部;进料斗24突出部分在靠近旋压主轴3的一端设置有让位口24a,让位口24a用于接收从旋压主轴3加工完成后推出的工件,上述分料驱动机构、进料驱动机构和滑动驱动机构均为气缸。The loading and unloading device 2 is used to push the workpiece to the spinning spindle 3 and receive the workpiece released from the spinning spindle 3; the loading and unloading device 2 includes a base 25, a feeding device 23, and a receiving hopper 24; the upper end of the base 25 is provided with Feed hopper 21, the discharge end of feed hopper 21 is provided with two material distribution plates 27 at intervals, and two material distribution plates 27 are respectively connected with a material distribution drive mechanism, and a chute is provided below the feed hopper 21; The lower end of 23 is provided with a slide rail 22 that is slidably connected to the chute, and the feed device 23 includes a feed trough 23a and a feed plate 23b and drives the feed plate 23b to move the workpiece from the feed trough 23a to the feeding of the spinning spindle 3. Material driving mechanism, the feeding device 23 is connected with a sliding driving mechanism that drives it to slide in the chute; the receiving hopper 24 is fixed at the lower end of the feeding device 23 and protrudes from the side of the feeding device 23; One end of the press spindle 3 is provided with a relief port 24a, which is used to receive the workpiece pushed out from the spinning spindle 3 after processing. The above-mentioned material distribution drive mechanism, feed drive mechanism and slide drive mechanism are all cylinders.
当机器开始运转时,工件首先在进料斗21落入,分料驱动机构开始工作,驱动第一个分料板27上抬,待工件接触第二个分料板27时,第一个分料板27下落,第二个分料板27抬起将工件放行至下方的进料槽23a,随后滑动驱动机构驱动进料装置23整体前移,当工件到达旋压主轴3轴心附近时,进料驱动机构驱动进料板23b将进料槽23a内的工件推出至旋压主轴3,完成上料,进料装置23复位,旋压主轴3随即夹紧工件进行旋压加工。当工件加工完成后,进料驱动机构驱动进料装置23和收料斗24伸出至旋压主轴3附近,旋压主轴3将加工完的工件推出,工件从收料斗24上的让位口24a进入到收料斗24,收料斗24的出料端下方还设置有集料斗26,集料斗26出料端连接有集料装置,工件落入收料斗24后途径集料斗26最终落入集料装置,完成下料。优选地,进料槽23a横截面呈“V”形,可以适应多种规格的工件。When the machine starts to run, the workpiece first falls into the feed hopper 21, and the material distribution drive mechanism starts to work, driving the first distribution plate 27 to lift up. When the workpiece touches the second distribution plate 27, the first distribution plate The material plate 27 falls, and the second material distribution plate 27 is lifted to release the workpiece to the lower feeding trough 23a, and then the sliding drive mechanism drives the feeding device 23 to move forward as a whole. When the workpiece reaches the vicinity of the axis center of the spinning spindle 3, The feed driving mechanism drives the feed plate 23b to push the workpiece in the feed trough 23a to the spinning spindle 3. After loading is completed, the feed device 23 is reset, and the spinning spindle 3 clamps the workpiece immediately for spinning processing. After the workpiece processing is completed, the feeding drive mechanism drives the feeding device 23 and the receiving hopper 24 to stretch out to the vicinity of the spinning main shaft 3, and the spinning main shaft 3 pushes out the processed workpiece, and the workpiece is released from the opening 24a on the receiving hopper 24. After entering the collecting hopper 24, a collecting hopper 26 is also arranged below the discharge end of the collecting hopper 24, and the discharging end of the collecting hopper 26 is connected with a collecting device. After the workpiece falls into the collecting hopper 24, it passes through the collecting hopper 26 and finally falls into the collecting device. , complete blanking. Preferably, the cross-section of the feeding trough 23a is "V"-shaped, which can accommodate workpieces of various specifications.
自动调头装置1设置有可旋转且能升降的接料槽15以及可将工件从接料槽15推出至旋转主轴3的推板14,接料槽15连接有调头驱动机构,推板14连接有推料驱动机构。接料槽15可接住从旋压主轴3推出的工件,随后旋转将工件调头,推板14将工件重新推进至旋压主轴3。The automatic U-turn device 1 is provided with a rotatable and liftable material receiving chute 15 and a push plate 14 that can push workpieces from the material receiving chute 15 to the rotating main shaft 3, the material receiving chute 15 is connected with a U-turn driving mechanism, and the push plate 14 is connected with Push drive mechanism. The receiving trough 15 can catch the workpiece pushed out from the spinning spindle 3 , and then rotate to turn the workpiece around, and the push plate 14 pushes the workpiece to the spinning spindle 3 again.
具体地,自动调头装置1还包括基板11和活动板13;基板11下端固设有导柱12,导柱12安装有可在导柱12上升降的活动板13;接料槽15和推板14设置在活动板13下端;接料槽15与活动板13旋转连接;推板14与活动板滑动连接,设置在接料槽15侧部;调头驱动机构包括升降驱动机构和旋转驱动机构,升降驱动机构与活动板11连接,旋转驱动机构与接料槽15连接,接料槽15横截面呈“V”形,可以适应多种规格的工件,推料驱动机构、升降驱动机构和旋转驱动机构均为气缸驱动。Specifically, the automatic U-turn device 1 also includes a base plate 11 and a movable plate 13; the lower end of the base plate 11 is fixed with a guide post 12, and the guide post 12 is equipped with a movable plate 13 that can be lifted up and down on the guide post 12; 14 is arranged on the lower end of the movable plate 13; the material receiving chute 15 is connected in rotation with the movable plate 13; the push plate 14 is slidably connected with the movable plate, and is arranged on the side of the material receiving trough 15; The driving mechanism is connected with the movable plate 11, and the rotating driving mechanism is connected with the receiving trough 15. The cross section of the receiving trough 15 is "V" shape, which can adapt to workpieces of various specifications. The pushing driving mechanism, lifting driving mechanism and rotating driving mechanism All are cylinder driven.
旋压进给装置4包括旋压轮或珠41以及带动旋压轮或珠41进给加工的进给驱动机构;旋压轮或珠41用于对工件旋压成型。具体地,旋压进给装置4包括推进板44,推进板44上端设置有推盘43和旋压头46,旋压头46绕其轴心均匀设置有3个摇臂42,推盘43靠近旋压主轴3一端通过连接杆45与摇臂42活动连接,摇臂42端部设置有旋压轮或珠41。推进板44与机架5滑动连接,推盘43与推进板44滑动连接,推进板44滑动方向与旋压主轴3轴线平行,推盘43滑动方向与推进板44滑动方向垂直,推盘43和推进板44分别由伺服电机驱动,上述推进板44、推盘43、摇臂42、旋压头46、连接杆45和两个伺服电机构成了带动旋压轮或珠41进给加工的进给驱动机构。The spinning feeding device 4 includes a spinning wheel or bead 41 and a feed drive mechanism that drives the spinning wheel or bead 41 to be fed and processed; the spinning wheel or bead 41 is used for spinning and forming a workpiece. Specifically, the spinning feeding device 4 includes a pusher plate 44, the upper end of the pusher plate 44 is provided with a push plate 43 and a spinning head 46, and the spinning head 46 is evenly provided with three rocker arms 42 around its axis, and the push plate 43 is close to One end of the spinning main shaft 3 is movably connected with the rocker arm 42 through a connecting rod 45 , and a spinning wheel or a bead 41 is arranged at the end of the rocker arm 42 . The push plate 44 is slidably connected with the frame 5, and the push plate 43 is slidably connected with the push plate 44. The sliding direction of the push plate 44 is parallel to the axis of the spinning spindle 3, and the sliding direction of the push plate 43 is perpendicular to the sliding direction of the push plate 44. The push plate 43 and The push plate 44 is respectively driven by a servo motor, and the above-mentioned push plate 44, push plate 43, rocker arm 42, spinning head 46, connecting rod 45 and two servo motors constitute the feeding process for driving the spinning wheel or beads 41 to be processed. Drive mechanism.
上述所有驱动机构和电机均与控制装置连接,控制装置通过控制驱动机构可合理调动各部件工作。All the above-mentioned driving mechanisms and motors are connected with the control device, and the control device can reasonably mobilize the work of each component by controlling the driving mechanism.
该装置的工作原理如下:首先上下料装置2将工件推进旋压主轴3,旋压主轴3夹紧工件开始旋转,伺服电机驱动推进板44和推盘43移动,带动旋压轮或珠41完成X、Y轴方向的进给,对工件进行加工,工件加工完后,升降驱动机构驱动自动调头装置1的活动板13下降,将接料槽15降至工件下方,随后旋压主轴3将工件推出,工件落至接料槽15,旋转驱动机构驱动接料槽15旋转完成调头,调头完成后,推板14将工件重新推进旋压主轴3,自动调头装置1复位,工件再一次进行旋压加工,工件加工完后,落入上下料装置2的收料斗24,最终落入集料装置,完成上料、加工、调头、加工、下料一套完整的加工流程。The working principle of the device is as follows: first, the loading and unloading device 2 pushes the workpiece into the spinning spindle 3, the spinning spindle 3 clamps the workpiece and starts to rotate, the servo motor drives the push plate 44 and the push plate 43 to move, and drives the spinning wheel or beads 41 to complete the process. Feed in the direction of X and Y axis to process the workpiece. After the workpiece is processed, the lifting drive mechanism drives the movable plate 13 of the automatic U-turn device 1 to descend, and lowers the receiving trough 15 to the bottom of the workpiece, and then the spinning spindle 3 turns the workpiece Push out, the workpiece falls to the receiving chute 15, the rotating drive mechanism drives the receiving trough 15 to rotate to complete the U-turn, after the U-turn is completed, the push plate 14 pushes the workpiece back into the spinning spindle 3, the automatic U-turning device 1 is reset, and the workpiece is spun again Processing, after the workpiece is processed, it falls into the receiving hopper 24 of the loading and unloading device 2, and finally falls into the collecting device to complete a complete set of processing procedures of feeding, processing, turning around, processing, and unloading.
以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。The above embodiments are only used to illustrate the technical solution of the present invention and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall fall within the scope of the technical solution of the present invention.
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