CN108515664B - Automatic injection molding system - Google Patents
Automatic injection molding system Download PDFInfo
- Publication number
- CN108515664B CN108515664B CN201810454644.6A CN201810454644A CN108515664B CN 108515664 B CN108515664 B CN 108515664B CN 201810454644 A CN201810454644 A CN 201810454644A CN 108515664 B CN108515664 B CN 108515664B
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- Prior art keywords
- magnetic
- injection molding
- double
- disc
- finished product
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 177
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 30
- 230000007306 turnover Effects 0.000 claims description 14
- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 210000001503 joint Anatomy 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic injection molding system, which comprises: the device comprises an injection molding machine, wherein a feeding mechanism is arranged on the left side of the injection molding machine, a discharging mechanism is arranged on the right side of the injection molding machine, and a material taking and discharging manipulator portal frame mechanism is arranged between the feeding mechanism and the discharging mechanism; the feeding mechanism can realize the clamping, transferring and positioning of the magnetic ring full disc, the magnetic ring strips in the disc are taken, placed and arranged, then, split charging of the magnetic rings is carried out to prepare for grabbing the magnetic rings, and stacking and transferring of empty discs are carried out; the blanking mechanism can realize lifting, transferring and positioning of finished product empty trays, placing finished products into the finished product trays after the finished products are arranged, and stacking and transferring of finished product full trays; the material taking and placing manipulator portal frame mechanism realizes the placement and taking of the magnetic ring before and after injection molding. Through the mode, the automatic placing and taking of the cylindrical magnetic rings before and after injection molding can be realized, 8 magnetic rings are placed and taken simultaneously, and the precision and the stability are high.
Description
Technical Field
The invention belongs to the technical field of injection molding production equipment, and particularly relates to an injection molding automatic system.
Background
At present, the existing injection molding equipment is used for putting in and taking out magnetic rings before and after injection molding of products, and the steps of arranging trays of finished products, stacking full trays and the like are all completed manually, so that the labor intensity of workers is high, and the labor cost is high.
Therefore, how to solve the above problems has been the focus of research by those skilled in the art.
Disclosure of Invention
The invention aims to provide an automatic injection molding system which can completely solve the defects in the prior art.
The aim of the invention is achieved by the following technical scheme:
the utility model provides an automatic system moulds plastics, includes the injection molding machine, the injection molding machine left side is provided with feed mechanism, and the right side is provided with feed mechanism, be provided with between feed mechanism and the feed mechanism and get blowing manipulator gantry mechanism, feed mechanism include that charging frame, magnetic ring are full to be got mechanism, single dish clamp get the mechanism, single dish location elevating system, magnetic stripe get and put arrangement mechanism, magnetic ring partial shipment mechanism, empty disc stacking mechanism, empty disc transport mechanism and feed mechanism electrical control part, feed mechanism includes unloading frame, finished product empty disc elevating system, finished product dish push mechanism, finished product put mechanism, finished product arrange put mechanism, finished product are full to be put mechanism, finished product full disc stacking mechanism and unloading mechanism and gantry mechanism's electrical control part, get blowing manipulator gantry mechanism include that the material is taken, manipulator, CCD camera subassembly and two first linear modules.
Preferably, the magnetic ring full disc lifting mechanism comprises two second linear modules and a first driving motor which are distributed left and right, and the first driving motor drives the two second linear modules to lift at least 16 magnetic ring full discs through a first synchronous belt; the single-disc clamping mechanism comprises a paw consisting of four first double-shaft cylinders and used for clamping a magnetic ring full disc and a lifting table consisting of a second double-shaft cylinder and two linear bearings, wherein two to-be-clamped disc lifting travel switches are arranged below the lifting table; the single-disc positioning lifting mechanism comprises two air cylinders for pushing the placed magnetic ring to fully disc to achieve the positioning purpose; the magnetic stripe picking and placing arrangement mechanism (15) comprises a third double-shaft air cylinder, a magnetic coupling air cylinder and a suction block picking and placing magnetic stripe, wherein the third double-shaft air cylinder simultaneously lifts and lowers four suction blocks to pick and place the magnetic stripe, the magnetic coupling air cylinder performs position arrangement on the four suction blocks, and finally the magnetic coupling air cylinder performs transfer through a linear module; the magnetic ring split charging mechanism comprises a material distribution disc with four semicircular grooves and a turnover plate with two rows of four round holes, and the four semicircular grooves on the material distribution disc are in butt joint with the upper round holes and the lower round holes of the turnover plate at the vertical position through a double-screw double-slider lifting mechanism and a cylinder pushing mechanism; four semicircular grooves on the material distribution disc are provided with four push rods, and the four magnetic strips are driven by the linear module to push one magnetic strip into 8 round holes of the turnover plate; the turnover plate comprises a 90-degree rotary cylinder and a fourth double-shaft cylinder, the conversion between the horizontal position and the vertical position of the turnover plate is realized, and when the turnover plate is positioned at the horizontal position, the fourth double-shaft cylinder below the turnover plate extends out to eject the magnetic strips in the 8 round holes. .
Preferably, the finished empty disc lifting mechanism consists of two third linear modules distributed left and right, two linear sliding rails and a second driving motor, and the second motor drives the two third linear modules to lift at least 20 finished empty discs through a second synchronous belt; the finished disc pushing mechanism consists of a magnetic coupling cylinder and a push plate; the finished product placing mechanism is provided with a finished product disc pushing limiting frame and an upper plane flattening and positioning mechanism driven by two fifth double-shaft cylinders. The finished product arranging and placing mechanism rearranges the placed 8 magnetic ring finished products through transparent hoses, and the finished products are displaced by two rows.
Preferably, the discharging manipulator is driven by a fourth linear module at the lower part to move left and right, 8 magnetic rings are taken out from the feeding mechanism and then are put into 8 mould holes of the injection molding machine, the sixth double-shaft cylinder is driven by a sixth double-shaft cylinder in butt joint, the sixth double-shaft cylinder is connected with 8 pushing rods to push the 8 magnetic rings into 8 mould holes of the injection molding machine, the material taking manipulator is driven by a fifth linear module at the upper part to move left and right, 8 magnetic ring finished products are taken out from 8 mould holes of the injection molding machine and then are put into 8 mould holes of the discharging mechanism, the seventh double-shaft cylinder is driven by a seventh double-shaft cylinder, and the seventh double-shaft cylinder is connected with 8 pushing rods to push the 8 magnetic ring finished products into 8 mould holes of the discharging mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the automatic feeding and discharging device is simple in structure and reasonable in design, and through the automatic feeding mechanism, the discharging structure and the taking and discharging manipulator portal frame mechanism, full automation of an injection molding process is realized, working pressure of workers is reduced, and labor cost is reduced.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the loading mechanism of FIG. 1;
fig. 3 is a perspective view of the blanking mechanism of fig. 1.
Reference numerals: 1-feeding mechanism, 2-discharging mechanism, 3-taking and placing manipulator portal frame mechanism, 4-injection molding machine, 11-feeding frame, 12-magnetic ring full tray lifting mechanism, 13-single tray clamping mechanism, 14-single tray positioning lifting mechanism, 15-magnetic stripe taking and placing arrangement mechanism, 16-magnetic ring split charging mechanism, 17-empty tray stacking mechanism, 18-empty tray transferring mechanism, 19-feeding mechanism electrical control part, 21-discharging frame, 22-finished product empty tray lifting mechanism, 23-finished product tray pushing mechanism, 24-finished product placing mechanism, 25-finished product arranging and placing mechanism, 26-finished product full tray stacking mechanism, 27-finished product full tray transferring mechanism, 28-discharging mechanism and electrical control part of portal frame mechanism, 31-portal frame, 32-discharging manipulator, 33-taking manipulator and 34-CCD camera assembly.
Detailed Description
The invention will be further described with reference to specific examples and figures.
As shown in fig. 1 to 3, an automatic injection molding system comprises an injection molding machine, wherein a feeding mechanism 1 is arranged on the left side of the injection molding machine 4, a discharging mechanism 2 is arranged on the right side of the injection molding machine, a material taking and discharging manipulator portal frame mechanism 3 is arranged between the feeding mechanism and the discharging mechanism, the feeding mechanism 1 comprises a feeding frame 11, a magnetic ring full tray lifting mechanism 12, a single tray clamping mechanism 13, a single tray positioning lifting mechanism 14, a magnetic strip taking and discharging arrangement mechanism 15, a magnetic ring split charging mechanism 16, an empty tray stacking mechanism 17, an empty tray transferring mechanism 18 and a feeding mechanism electrical control part 19, the blanking mechanism 2 comprises a blanking frame 21, a finished product empty tray lifting mechanism 22, a finished product tray pushing mechanism 23, a finished product placing mechanism 24, a finished product arrangement and placing mechanism 25, a finished product full tray stacking mechanism 26, a finished product full tray transferring mechanism 27, a blanking mechanism and an electric control part 28 of a portal frame mechanism, and the taking and placing mechanical arm portal frame mechanism 3 comprises a portal frame 31, a placing mechanical arm 32, a taking mechanical arm 33, a CCD camera assembly 34 and two first linear modules.
When the injection molding machine is used for production, a magnetic ring full tray with the size not larger than 16 discs (capable of being arranged) is manually placed into a tray of the magnetic ring full tray lifting mechanism 12 of the feeding mechanism 1, a finished product empty tray with the size not larger than 20 discs (capable of being arranged) is manually placed into a tray frame of the finished product empty tray lifting mechanism 22 of the discharging mechanism 2, and automatic production is started after a confirmation button is pressed. The specific embodiments of each mechanism are as follows.
Specific embodiments of the feeding mechanism 1 are as follows: the second linear module in the magnetic ring full disc lifting mechanism 12 drives the magnetic ring full disc to lift up until the uppermost disc touches the travel switch of the single disc clamping mechanism 13 and then stops, the four first double-shaft cylinders of the single disc clamping mechanism 13 shrink and clamp four sides of the magnetic ring full disc simultaneously, and then the other lifting second double-shaft cylinder shrinks to lift up the magnetic ring full disc; the second linear module drives the single-disc clamping mechanism 13 to horizontally translate to the position above the single-disc positioning lifting mechanism 14 and put into a tray, and the single-disc clamping mechanism 13 returns; the cylinder of the single-disc positioning lifting mechanism 14 contracts to position the magnetic ring in a full disc manner, and then the second linear module drives the single-disc positioning lifting mechanism 14 to lift to the material taking station; the magnetic stripe taking-placing-arranging mechanism 15 is driven by a linear module to descend, an iron core in the middle of the magnetic stripe taking-placing-arranging mechanism is driven by a magnetic stripe taking-arranging mechanism to ascend after the four magnetic rings in the magnetic ring are filled with the magnetic ring, and a magnetic coupling cylinder is used for driving the four sucking blocks to rearrange the distance to the semicircular slot distance of a material distributing disc of the magnetic ring split-charging mechanism 16; the linear module drives the magnetic stripe taking and placing arrangement mechanism 15 to the position above the distributing disc of the magnetic ring split charging mechanism 16, and four magnetic stripes are released by descending, and the magnetic stripe taking and placing arrangement mechanism 15 returns; the magnetic ring split charging mechanism 16 is characterized in that a split charging tray ascends under the drive of a second linear module, the rotating plate rotates to a vertical position under the drive of a rotating cylinder, and four semicircular arc grooves of the split charging tray are aligned with four holes in the lower row of the rotating plate; the cylinder drives the material distributing disc assembly to be in butt joint with the rotating plate, push rods in four semicircular arc grooves of the material distributing disc push first magnetic rings in four magnetic strips into four holes in the lower row of the rotating plate under the drive of the linear module, and the material distributing disc ascends to push second magnetic rings into four holes in the upper row of the rotating plate; the material distributing disc descends and returns, the rotating plate rotates to the horizontal position, and the material discharging manipulator 32 waits for taking out the 8 magnetic rings; the empty trays on the tray of the single-tray positioning lifting mechanism 14 are clamped by the single-tray clamping mechanism 13 and then transferred to the tray of the empty tray stacking mechanism 17, and then the tray is lowered by an empty tray distance; when the number of empty trays of the empty tray stacking mechanism 17 reaches a set number, the trays are driven by the linear module to descend, so that the empty trays fall on the trays of the empty tray transferring mechanism 18; the empty disc transferring mechanism 18 is driven by the magnetic coupling air cylinder to transfer the empty disc to the lower front part of the feeding mechanism 1, and prompts the staff to take the empty disc.
The specific embodiment of the blanking mechanism 2 is as follows: third in the finished empty tray lifting mechanism 22 the linear module drives the finished empty tray frame to ascend, the finished product tray pushing mechanism 23 pushes a push plate to push the uppermost finished product empty tray into a limit frame of the finished product placing mechanism 24, and the positioning pressing plate is driven by a cylinder to descend to flatten and position the finished product empty tray; in the material taking and placing manipulator portal frame mechanism 3, a material taking manipulator 33 die plate is in butt joint with a finished product arranging and placing mechanism 25 die plate on the driving of a cylinder, and 8 push rods are driven by the material taking manipulator 33 cylinder to extrude 8 magnetic ring finished products to fall into 8 holes of the finished product arranging and placing mechanism 25 die plate; the 8 magnetic ring finished products are sucked by the iron core after being rearranged into a row in the finished product arranging and placing mechanism 25, and then are rotated into a required direction by the rotary cylinder; the two-dimensional translation mechanism in the finished product placing mechanism 24 drives the finished product arranging and placing mechanism 25 to translate 8 magnetic ring finished products to corresponding placing positions above the finished product tray, the air cylinder drives 8 magnetic ring finished products to descend into 8 grooves of the finished product tray, and the air cylinder drives the iron core to release the magnetic ring finished products; the finished product arrangement and placement mechanism 25 returns to wait for the next finished product placement; after the finished product empty tray is fully filled, the drawing plate below the finished product tray is drawn away by the magnetic coupling cylinder, the finished product tray falls on the tray of the finished product full tray stacking mechanism 26, after the finished product tray reaches the set number on the tray, the tray is driven by the linear module to descend to the bottom, and the push plate in the finished product full tray transfer mechanism 27 pushes the finished product tray to the lower front part of the blanking mechanism 2 under the drive of the magnetic coupling cylinder and prompts the staff to take away.
Specific implementation mode of the portal frame mechanism 3 of the material taking and placing manipulator is as follows: the die plate of the discharging manipulator 32 is in butt joint with the rotary plate of the magnetic ring split charging mechanism 16 under the driving of the air cylinder, 8 magnetic rings are pushed upwards into the die plate of the discharging manipulator 32 by the air cylinder below the rotary plate, then the die plate rises, after the discharging signal is given out by the injection molding machine, the discharging manipulator 32 is horizontally moved to the position right above the die of the injection molding machine under the driving of the linear die set, the die plate is in butt joint with the die of the injection molding machine under the driving of the air cylinder, 8 magnetic rings are pushed into the 8 holes of the die of the injection molding machine by the pushing of the other air cylinder, and the discharging manipulator 32 returns after the die plate rises; before and after the placement, CCD photographs are taken to confirm that the placement is correct, after the injection molding of the magnetic ring is finished, the CCD shoots to confirm whether the injection molding is normal or not; after the injection molding machine gives a material taking signal, the material taking manipulator 33 is driven by the linear module to translate to the position right above the injection molding machine die, the cylinder drives the die plate to be in butt joint with the injection molding machine die, the ejector pins in the injection molding machine die jack 8 magnetic ring finished products into the die plate 8 holes, then the die plate rises, the material taking manipulator 33 returns, and the next butt joint with the finished product arrangement and putting mechanism 25 is prepared.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (4)
1. An automatic injection molding system, characterized in that: comprises an injection molding machine, a feeding mechanism (1) is arranged on the left side of the injection molding machine (4), a discharging mechanism (2) is arranged on the right side, a material taking and discharging manipulator portal frame mechanism (3) is arranged between the feeding mechanism and the discharging mechanism,
the feeding mechanism (1) comprises a feeding frame (11), a magnetic ring full tray lifting mechanism (12), a single tray clamping mechanism (13), a single tray positioning lifting mechanism (14), a magnetic stripe picking and placing arrangement mechanism (15), a magnetic ring split charging mechanism (16), an empty tray stacking mechanism (17), an empty tray transferring mechanism (18) and an electric control part (19) of the feeding mechanism,
the blanking mechanism (2) comprises a blanking frame (21), a finished product empty tray lifting mechanism (22), a finished product tray pushing mechanism (23), a finished product placing mechanism (24), a finished product arranging and placing mechanism (25), a finished product full tray stacking mechanism (26), a finished product full tray transferring mechanism (27) and an electrical control part (28) of the blanking mechanism and a portal frame mechanism,
the magnetic ring full-disc lifting mechanism (12) comprises two second linear modules and a first driving motor which are distributed left and right, and the first driving motor drives the two second linear modules to lift at least 16 magnetic rings full discs through a first synchronous belt; the single-disc clamping mechanism (13) comprises a paw consisting of four first double-shaft cylinders and used for clamping a magnetic ring full disc and a lifting table consisting of a second double-shaft cylinder and two linear bearings, wherein two disc to be clamped and lifted travel switches are arranged below the lifting table; the single-disc positioning lifting mechanism (14) comprises two air cylinders for pushing the placed magnetic ring to fully cover the disc to achieve the positioning purpose; the magnetic stripe picking and placing arrangement mechanism (15) comprises a third double-shaft air cylinder, a magnetic coupling air cylinder and a suction block picking and placing magnetic stripe, wherein the third double-shaft air cylinder simultaneously lifts and lowers four suction blocks to pick and place the magnetic stripe, the magnetic coupling air cylinder performs position arrangement on the four suction blocks, and finally the magnetic coupling air cylinder performs transfer through a linear module; the magnetic ring split charging mechanism (16) comprises a material distribution disc with four semicircular grooves and a turnover plate with two rows of four round holes, and the material distribution disc is in butt joint with the upper round holes and the lower round holes of the turnover plate at the vertical position through a double-screw double-slider lifting mechanism and a cylinder pushing mechanism; four semicircular grooves on the material distribution disc are provided with four push rods, and the four magnetic strips are driven by the linear module to push one magnetic strip into 8 round holes of the turnover plate; the turnover plate comprises a 90-degree rotary cylinder and a fourth double-shaft cylinder, the conversion between the horizontal position and the vertical position of the turnover plate is realized, and when the turnover plate is positioned at the horizontal position, the fourth double-shaft cylinder below the turnover plate extends out to eject the magnetic strips in the 8 round holes.
2. An injection molding automated system of claim 1, wherein: the material taking and placing manipulator portal frame mechanism (3) comprises a portal frame (31), a material placing manipulator (32), a material taking manipulator (33), a CCD camera assembly (34) and two first linear modules.
3. An injection molding automated system of claim 1, wherein: the finished empty disc lifting mechanism (22) consists of two third linear modules distributed left and right, two linear sliding rails and a second driving motor, and the second motor drives the two third linear modules to lift at least 20 finished empty discs through a second synchronous belt; the finished disc pushing mechanism (23) consists of a magnetic coupling cylinder and a push plate; the finished product placing mechanism (24) is provided with a finished product disc pushing limiting frame and an upper plane flattening and positioning mechanism driven by two fifth double-shaft air cylinders, and the finished product arranging and placing mechanism (25) rearranges the placed 8 magnetic ring finished products through transparent hoses and shifts the finished products by two rows.
4. An injection molding automated system of claim 2, wherein: the discharging manipulator (32) is driven by a fourth linear module at the lower part to move left and right, 8 magnetic rings are taken out from the feeding mechanism (1) and then put into 8 mould holes of the injection molding machine, the sixth double-shaft cylinder is driven by a sixth double-shaft cylinder in butt joint, the 8 push rods are connected with the sixth double-shaft cylinder to push the 8 magnetic rings into 8 mould holes of the injection molding machine, the material taking manipulator (33) is driven by a fifth linear module at the upper part to move left and right, 8 magnetic ring finished products are taken out from the 8 mould holes of the injection molding machine and then put into 8 mould holes of the discharging mechanism (2), the seventh double-shaft cylinder is driven by a seventh double-shaft cylinder, and the 8 magnetic ring finished products can be pushed into 8 mould holes of the discharging mechanism (2) by the seventh double-shaft cylinder connected with the 8 push rods.
Priority Applications (1)
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CN201810454644.6A CN108515664B (en) | 2018-05-14 | 2018-05-14 | Automatic injection molding system |
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CN201810454644.6A CN108515664B (en) | 2018-05-14 | 2018-05-14 | Automatic injection molding system |
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CN108515664A CN108515664A (en) | 2018-09-11 |
CN108515664B true CN108515664B (en) | 2024-02-02 |
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CN113459394A (en) * | 2021-06-11 | 2021-10-01 | 广东造裕力讯智能科技有限公司 | Water pipe joint external thread injection molding embedding machine |
CN114801033A (en) * | 2022-04-12 | 2022-07-29 | 深圳市鼎星精密科技有限公司 | Production device for realizing automatic feeding, injection molding and punching of cylindrical magnets |
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