CN208758556U - Corrugated sheet rivet automatic feed dividing and feeding device - Google Patents

Corrugated sheet rivet automatic feed dividing and feeding device Download PDF

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Publication number
CN208758556U
CN208758556U CN201821284358.1U CN201821284358U CN208758556U CN 208758556 U CN208758556 U CN 208758556U CN 201821284358 U CN201821284358 U CN 201821284358U CN 208758556 U CN208758556 U CN 208758556U
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China
Prior art keywords
rivet
sub
feeding
unit
push rod
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Active
Application number
CN201821284358.1U
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Chinese (zh)
Inventor
甘德昌
李嘉玮
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HASCO Powertrain Components Systems Shanghai Co Ltd
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Shanghai Sachs Powertrain Components Systems Co Ltd
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Priority to CN201821284358.1U priority Critical patent/CN208758556U/en
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Abstract

The utility model discloses a kind of corrugated sheet rivet automatic feed dividing and feeding device, including rivet is sent into feed roller-way cocurrent and rotated into at rivet sub-material unit guide pad by rivet feeding unit vibrating bunker;Rivet sub-material unit rotary components driving material separating disc rotates counterclockwise brings rivet in rivet locating slot from guide pad into, rotates a circle and completes rivet sub-material, the synchronous detection of sub-material process photoelectric sensor, and sending out after the completion of feeding allows material grasping signal to give rivet feeding unit material;Rivet feeding unit material robot device reaches material grasping position under lifting cylinder driving, and by rising after manipulator completion rivet material grasping, according to number of rivets correctness, servo electric cylinders will send manipulator level to rivet positioning tool disk or rivet eliminating passage, and lifting cylinder drives robot device to drop to discharge position and completes feeding or rivet rejecting under push rod effect.The utility model has the advantages that improving automated production degree, and effective mistake proofing is carried out, prevents defect part from flowing into next procedure.

Description

Corrugated sheet rivet automatic feed dividing and feeding device
Technical field
It is the utility model relates to a kind of rivet automatic feed dividing and the mechanical device of feeding, in particular to a kind of to use automatic dress The corrugated sheet rivet automatic feed dividing and feeding device from assembly are produced with equipment.
Background technique
Currently, mainly complete the assembly and riveting work of corrugated sheet and steel disc from general assembly the end of a thread procedure, assembly by Two operators, which cooperate, to complete, and needs to complete the feeding of 12,16 and 24 rivets, press after artificial loading according to product specification Riveting.Following problems can be generated in this process: since number of rivets is more and cooperates feeding for two people, there are rivet neglected loading wind Danger, need manually to identify and then carry out to tear open afterwards it is useless, and without prior precautionary measures.It is that the application need to focus on improved ground above Side.
Utility model content
Technical problem to be solved in the utility model is to provide for a kind of high degree of automation, improves the wave of production efficiency Shape piece rivet automatic feed dividing and feeding device.
In order to solve problem above, the utility model provides a kind of corrugated sheet rivet automatic feed dividing and feeding device, packet It includes:
1) rivet feed unit: including vibrating bunker and feed roller-way, vibrating bunker by mode of vibration by rivet successively It is sent into feed roller-way, and send circulation to feed roller-way terminal discharge mouth;
2) rivet sub-material unit: the rotary components of tool component and lower end including upper end, rotary components pass through mounting plate It is connect with the material separating disc in the tool component of upper end, mounting plate is connect with power drive assem, realizes rotation sub-material;Upper end tooling group Guide pad in part is docked with feed roller-way terminal discharge mouth, and rivet enters feeding port, and rotary components drive sub-material disc spins, will The locating slot that rivet is sent on material separating disc completes sub-material, and rivet sub-material process photoelectric sensor is detected and counted, and is issued Corresponding signal gives rivet feeding unit material;
3) rivet feeding unit material: including rivet robot device, rivet feeding unit material completes rivet by robot device Feeding and feeding movement.Rivet robot device rises or falls movement and is driven by lifting cylinder, goes up and down after receiving feeding signal Cylinder driving manipulator device reaches rivet sub-material unit, and robot device is completed to rise after picking up rivet by vacuum cups, Robot device level is sent to positioning tool disk rivet and is positioned at groove location or rivet eliminating passage by servo electric cylinders, and in machine The lower completion rivet feeding of push rod effect or rivet on tool arm device are rejected;
Rivet feed unit, rivet sub-material unit, positioning tool disk and rivet eliminating passage on the same line and are kept Level, wherein rivet feeding unit material is fixed on the top of rivet sub-material unit, positioning tool disk and rivet eliminating passage by gantry.
The tool component of the rivet sub-material unit includes material separating disc, guide pad, photoelectric sensor and limit plate, and described point Uniformly distributed rivet locating slot, the limit plate are fixed in base positioning block on the excircle of charging tray, and guide pad is fixed on limit plate On, multiple groups photoelectric sensor is fixed on the upper and lower ends of guide pad by sensor stand.
The photoelectric sensor that number of rivets is detected when being equipped with sub-material on the downside of the guide pad, the guide pad upside Equipped with the photoelectric sensor that confirmation rivet feeding sub-material is completed, and whether there is or not the photoelectric sensings for leaving rivet for confirmation material separating disc sub-material Device.The tally function of rivet realizes that amplifier is installed on amplifier bracket, amplifier by the amplifier connecting with sensor Bracket is installed on limit plate.
The rotary components are fixed on base support by pinboard, and the mounting plate is fixed on speed reducer, are slowed down Machine is connect by flange with servo motor.
The rivet robot device is fixed on the bracket of rivet feeding unit material by die shank and fixture block, is below die shank Mounting blocks are equipped with one point of air parcel in the mounting blocks upper end every side of outer profile, and each dividing above air parcel is air inlet, divides root under air parcel According to number of rivets configuration, at least two or more are divided port, divide port to connect by hose with the fast interface in lower section, fast interface It is connect with antivoid valve, antivoid valve is connected with vacuum cups, and vacuum cups is disposably grabbed by vacuum intake mode All rivets on material separating disc, are placed in positioning tool disk or in rivet eliminating passage.
The mounting blocks top configuration and the equal number of push rods of rivet, push rod penetrate through at the top of mounting blocks with vacuum cups, The upper end of push rod is configured with one group of spring and is fixed by cylindrical bolt, and the push rod is driven by independent small cylinder, and rivet is mechanical Arm device reaches the discharge position of positioning tool disk, the cutting of vacuum cups inner cavity vacuum, and independent small cylinder driving push rod decline connects Start pusher after touching rivet path, while lifting cylinder synchronization action rises rivet robot device, inhales rivet from vacuum It is detached from head;Rivet robot device rises after the completion of blowing, while the small cylinder of the independence above push rod returns, and push rod is in spring Automatic rebounding is to initial bit under active force.
The small cylinder of independence is distributed on four direction and is fixed on overhead support in 90 degree, each small cylinder of independence Decline driving force is provided to the push rod of lower section by the pressing plate being attached thereto.
The positioning tool disk is mounted on multi-station turning table, and wherein tool disk is bolted on tray substrate, Configuration is designed close to switch, working plate according to spare part outside measurement on the upside of tool disk, and rivet locating slot is according to rivet distribution situation It is evenly distributed on working plate.The rivet locating slot is designed according to product outline size.
The rivet eliminating passage is mounted among material separating disc and tool disk, connection rivet recycling below rivet eliminating passage Box, for the centralized recovery to number of rivets in material separating disc when incorrect.
Superior effect of the utility model is:
1) automated production degree is improved, realizes rivet automatic feed dividing and feeding;
2) it increases rivet and expects automatic rejection function less, eliminating human factor causes to lack rivet and circulate to lower to process The case where, and effective mistake proofing is carried out, it prevents defect part from flowing into next procedure, improves production efficiency.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide a further understanding of the present invention, this is practical Novel illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model. In the accompanying drawings:
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2A and Fig. 2 B is the structural schematic diagram of the utility model rivet sub-material unit;
Fig. 3 A and Fig. 3 B are the structural schematic diagram of the utility model rivet feeding unit material;
Fig. 4 is the structural schematic diagram of the utility model rivet positioning tool disk;
Figure label explanation:
1-rivet sub-material unit;
11-limit plates;12-mounting plates;
13-material separating discs;14-pinboards;
15-sensor stand A;16-speed reducers;
17-guide pads;18-flanges;
19-sensor stand B;110-servo motors;
111-positioning pins;112-rivet locating slots;
113-amplifier brackets;114-handles
2-rivet feeding unit materials;
21-die shanks;22-mounting blocks;
23-fixture blocks;24-air inlets;
25-push rods;26-divide port;
27-divide air parcel;28-quick connectors;
29-antivoid valves;210-vacuum cups
3-feed roller-ways;
4-rivet positioning tool disks;
41-close switches;42-tooling pallets;
43-handles;44-rivet locating slots;
45-working plates;
5-rivet feed units;
6-rivet eliminating passages;
7-vibrating bunkers.
Specific embodiment
The embodiments of the present invention are described in detail below in conjunction with attached drawing.
Fig. 1 shows the utility model general structure schematic diagram;Fig. 2A and Fig. 2 B shows the utility model rivet sub-material The structural schematic diagram of unit;Fig. 3 A and Fig. 3 B show the structural schematic diagram of this practical rivet feeding unit material;Fig. 4 shows rivet Positioning tool dish structure schematic diagram.
As shown in Figure 1, the utility model provides a kind of corrugated sheet rivet automatic feed dividing and feeding device, including rivet supplies Material unit 3, rivet sub-material unit 1, rivet feeding unit material 2, rivet positioning tool disk 4 and rivet eliminating passage 6;Each unit position Relationship are as follows: be from left to right respectively rivet feed unit 3, rivet sub-material unit 1, rivet eliminating passage 6 and rivet positioning tool Disk 4, the above each unit center on the same line and are keeping horizontal, and wherein rivet feeding unit material 2 is fixed on top by gantry, And it is realized by the linear guide on gantry in three rivet sub-material unit, rivet eliminating passage and rivet positioning tool disk positions Movement.
1) rivet feed unit 5: including vibrating bunker 7 and feed roller-way 3, rivet is sequentially sent to supply by vibrating bunker 5 Expect roller-way 3, cocurrent goes to feed 3 terminal discharge mouth of roller-way, docks with the guide pad 17 on rivet sub-material unit 1.
2) rivet sub-material unit 1: as shown in Figure 2 A and 2 B, rivet sub-material unit 1 includes the tool component of upper end under The rotary components at end, rotary components connects by mounting plate 12 with the material separating disc 13 in the tool component of upper end, mounting plate 12 with move Rotation sub-material is realized in the connection of power drive component;Guide pad 17 and feed 3 terminal discharge mouth of roller-way in the tool component of upper end is right It connects, rivet enters feeding port, and rotary components drive material separating disc 13 to rotate, and rivet is sent into the rivet locating slot on material separating disc 13 112 complete sub-material, and multiple groups photoelectric sensor is detected and counted during rivet sub-material, and issues corresponding signal to rivet Feeding unit material 2.
The tool component of upper end needs replacing tool component according to the product of different size.The material separating disc 13 passes through spiral shell Bolt is fixed on the mounting plate 12 of rotary components, and rivet locating slot 112 is evenly distributed on 13 outer circle of material separating disc according to product requirement Zhou Shang;Limit plate 11 is mounted in the base positioning block outside material separating disc 13 by bolt, guide pad 17 and rivet feed unit 5 Feed roller-way 3 dock, and be fixed on limit plate 11, multiple groups photoelectric sensor passes through sensor stand A17 and sensor branch Frame B19 is separately fixed at the two sides up and down of guide pad 17.The rotary components of lower end are fixed on base support by pinboard 14, Mounting plate 12 is fixed on 16 interface of speed reducer, and speed reducer 16 connects servo motor 110 by flange 18.
Totally three groups of the photoelectric sensor, the two sides up and down of guide pad are fixed on by sensor stand respectively, wherein under One group of side is used to detect number of rivets when rivet sub-material, and two groups of upside confirms the completion of rivet feeding sub-material and sub-material respectively Rivet was left without last time in rivet locating slot 112 when disk sub-material.The tally function of rivet is by being mounted on amplifier bracket 113 Amplifier realize.
3) rivet feeding unit material 2: rivet feeding unit material rises and lowering action is realized by the lifting cylinder on bracket, water It square is realized to movement by servo electric cylinders.Rivet feeding unit material 2 carries out rivet material grasping and feeding, root by robot device It is different according to rivet specification and distribution, need replacing positioning tool disk.If number of rivets is correct on material separating disc 13, servo electric cylinders are by machine Tool arm device is sent to 4 rivet locating slot of rivet positioning tool disk, 44 position, and 210 vacuum of vacuum cups is cut off by solenoid valve, independent Rivet path is simultaneously released vacuum cups inner cavity by the small decline of cylinder driving push rod 25, and at the same time, lifting cylinder drives manipulator Device rising ensures that rivet is smoothly detached from from vacuum cups, and after the completion of feeding, the small cylinder of independence of 25 top of push rod is retreated, push rod 25 automatically return to initial position under the action of the spring.If number of rivets mistake, servo electric cylinders, which send robot device to rivet, is picked Except 6 top of channel, robot device rejects rivet into channel under the effect of push rod 25, and the rivet being removed automatically falls into riveting It follows closely in recycling box.
As shown in Figure 3A and Figure 3B, robot device material grasping is solid by die shank 21 and fixture block 23 by vacuum material grasping mode It is scheduled on feeding unit material bracket, is mounting blocks 22 below die shank 21, be four points of air parcels 27 in 22 upper end outer profile of mounting blocks, often A to divide for air inlet 24 above air parcel 27, lower section divides port 26 according to number of rivets difference, configuration 2-4, port 26 is divided to pass through Hose is connect with the fast interface 28 in lower section, and fast interface 28 is connect with antivoid valve 29, antivoid valve 29 and vacuum cups 210 conductings, vacuum cups disposably grab all rivets on material separating disc by vacuum intake mode.
Robot device feeding is realized by push rod 25, according to number of rivets in the configuration of 22 top of mounting blocks and rivet etc. The push rod 25 of quantity, push rod 25 penetrate through at the top of mounting blocks with vacuum cups part, and 25 upper end of push rod is configured with one group of spring simultaneously It is fixed by cylindrical bolt;Robot device reaches tool disk discharge position, i.e. rivet head contacts rivet locating slot 44, vacuum The cutting of 210 inner cavity vacuum of suction nozzle, the independent small decline of cylinder driving push rod 25 start pusher after contacting rivet path, go up and down with opportunity Cylinder synchronization action makes robot device rising guarantee that rivet is normally detached from from vacuum cups 210;Manipulator after the completion of blowing Device rises, while the independent small cylinder in the top of push rod 25 returns, push rod 25 under spring action automatic rebounding to initial bit.
By four groups, independently small cylinder driving, independent small cylinder are distributed in four direction in 90 degree and fix the pusher structure Above on bracket, four small cylinders of independence provide decline power to lower section push rod 25 by four pieces of pressing plates being attached thereto
The rivet positioning tool disk 4 is designed according to product external characteristics, is fixed on automatic turntable.As shown in figure 4, tooling Consolidation body is bolted on 42 bottom plate of pallet, is configured close to switch 41 on the upside of tool disk to ensure that tool disk is installed to Position, working plate 45 are designed according to spare part outside measurement, and rivet locating slot 44 is evenly distributed on working plate according to rivet distribution situation On 45.
When the rivet eliminating passage 6 is incorrect for number of rivets on rivet material separating disc, rivet robot device according to Rivets all on material separating disc 13 are grabbed and are put into this channel, connection rivet below channel by the signal that rivet sub-material unit 1 provides Recycling box, convenient for being recycled after rivet recycling.
The course of work of the utility model: 5 vibrating bunker of rivet feed unit is sent rivet from hopper by mode of vibration Enter to be fed roller-way 3, rivet reaches the guide pad 17 of rivet sub-material unit 1 by feed roller-way 3;The servo of rivet sub-material unit 3 Motor 110 drives material separating disc 13 to rotate counterclockwise, the rivet that will be sent on rivet material separating disc 13 from the rivet that guide pad 17 comes out In locating slot 112, material separating disc 13, which rotates a circle, completes rivet sub-material;The upper one group of photoelectric sensor of sensor stand B19 is to riveting Nail quantity is detected, and the upper one group of photoelectric sensor of sensor stand A15 confirms material issuance completion status;Sensor stand Whether the upper another group of photoelectric sensor of A15 leaves rivet in the synchronous detection rivet locating slot of material separating disc rotary course.
Rivet feeding unit material 2 receives after allowing material grasping signal, and robot device reaches material grasping under lifting cylinder driving Position, the vacsorb rivet under electromagnetism valve action of vacuum cups 210, lifting cylinder drive robot device to rise.If rivet Quantity is correct, and servo electric cylinders send robot device to 4 position of rivet positioning tool disk, lifting cylinder driving manipulator dress It sets and reaches 44 position of tool disk rivet locating slot, rivet head contacts rivet locating slot 44, at this time 210 vacuum state of vacuum cups Cut off by solenoid valve, independent small cylinder driving push rod 25 declines at the top of vacuum cups 210,25 stress of push rod by rivet path from It releases 210 inner cavity of vacuum cups;Meanwhile lifting cylinder drives robot device to synchronize slowly rising to ensure rivet smoothly from true It is detached from suction head 210.After the completion of feeding, the small cylinder of independence of 25 top of push rod is received as robot device uphill process is synchronous Contracting, push rod 25 automatically return to initial position under spring effect.
If number of rivets is incorrect, servo electric cylinders send robot device to 6 top of rivet eliminating passage, and lifting cylinder drives Rivet release is fallen into channel collection port under independent small cylinder driving and flowed by dynamic robot device to discharge position, push rod 25 In rivet recycling box.
The foregoing is merely the preferred embodiments of the utility model, are not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (9)

1. a kind of corrugated sheet rivet automatic feed dividing and feeding device, it is characterised in that: the device includes
Rivet feed unit: including vibrating bunker and feed roller-way, rivet is sequentially sent to supply by vibrating bunker by mode of vibration Expect roller-way, and send circulation to feed roller-way terminal discharge mouth;
Rivet sub-material unit: the rotary components of tool component and lower end including upper end, rotary components pass through mounting plate and upper end Material separating disc connection in tool component, mounting plate are connect with power drive assem, guide pad and feed in the tool component of upper end The docking of roller-way terminal discharge mouth, rivet enter feeding port, and rotary components drive sub-material disc spins, and rivet is sent on material separating disc Locating slot completes sub-material, and issues corresponding signal and give rivet feeding unit material;
Rivet feeding unit material: including rivet robot device, according to the signal that rivet sub-material unit provides, by lifting cylinder and Servo electric cylinders realize vertical and horizontal movement, and the rivet on material separating disc is sent at positioning tool disk or rivet eliminating passage, And rivet feeding or rivet rejecting are completed under the push rod effect on robot device;
Rivet feed unit, rivet sub-material unit, positioning tool disk and rivet eliminating passage on the same line and keep horizontal, Wherein rivet feeding unit material is fixed on the top of rivet sub-material unit, positioning tool disk and rivet eliminating passage by gantry.
2. corrugated sheet rivet automatic feed dividing according to claim 1 and feeding device, it is characterised in that: the rivet sub-material The tool component of unit includes material separating disc, guide pad, photoelectric sensor and limit plate, uniformly distributed riveting on the excircle of the material separating disc Locating slot is followed closely, the limit plate is fixed in base positioning block, and guide pad is fixed on limit plate, and multiple groups photoelectric sensor passes through Sensor stand is fixed on the upper and lower ends of guide pad.
3. corrugated sheet rivet automatic feed dividing according to claim 2 and feeding device, it is characterised in that: under the guide pad Side is equipped with the photoelectric sensor detected when sub-material to number of rivets, and confirmation rivet feeding sub-material is equipped on the upside of the guide pad The photoelectric sensor of completion, and whether there is or not the photoelectric sensors for leaving rivet for confirmation material separating disc sub-material.
4. corrugated sheet rivet automatic feed dividing according to claim 1 and feeding device, it is characterised in that: the rotary components It is fixed on base support by pinboard, the mounting plate is fixed on speed reducer, and speed reducer passes through flange and servo motor Connection.
5. corrugated sheet rivet automatic feed dividing according to claim 1 and feeding device, it is characterised in that: the rivet is mechanical Arm device is fixed on the bracket of rivet feeding unit material by die shank and fixture block, is mounting blocks below die shank, in mounting blocks upper end The every side of outer profile is equipped with one point of air parcel, and each dividing is air inlet above air parcel, divides below air parcel and is configured at least according to number of rivets Two or more are divided port, divide port to connect by hose with the fast interface in lower section, fast interface is connect with antivoid valve, very Empty safety valve is connected with vacuum cups, and vacuum cups disposably grabs all rivets on material separating disc by vacuum intake mode, puts It is placed in positioning tool disk or in rivet eliminating passage.
6. corrugated sheet rivet automatic feed dividing according to claim 5 and feeding device, it is characterised in that: the mounting blocks top End configuration and the equal number of push rods of rivet, push rod penetrate through at the top of mounting blocks with vacuum cups, and the upper end of push rod is configured with one group Spring is simultaneously fixed by cylindrical bolt, and the push rod is driven by independent small cylinder, and rivet robot device reaches positioning tool disk Discharge position, vacuum cutting in vacuum cups inner cavity starts pusher after independent small cylinder driving push rod decline contact rivet path, Lifting cylinder synchronization action rises rivet robot device simultaneously, is detached from rivet from vacuum cups;Riveting after the completion of blowing Nail manipulator device rises, while the small cylinder of independence above push rod returns, push rod under spring action automatic rebounding to first Beginning position.
7. corrugated sheet rivet automatic feed dividing according to claim 6 and feeding device, it is characterised in that: the independence is stingy Cylinder is distributed on four direction and is fixed on overhead support in 90 degree, and each small cylinder of independence passes through the pressing plate pair being attached thereto The push rod of lower section provides decline driving force.
8. corrugated sheet rivet automatic feed dividing according to claim 1 and feeding device, it is characterised in that: the positioning tool Disk is mounted on multi-station turning table, and wherein tool disk is bolted on tray substrate, and configuration is close on the upside of tool disk opens It closes, working plate is designed according to spare part outside measurement, and rivet locating slot is evenly distributed on working plate according to rivet distribution situation.
9. corrugated sheet rivet automatic feed dividing according to claim 1 and feeding device, it is characterised in that: the rivet is rejected Channel is mounted among material separating disc and tool disk, connection rivet recycling box below rivet eliminating passage.
CN201821284358.1U 2018-08-10 2018-08-10 Corrugated sheet rivet automatic feed dividing and feeding device Active CN208758556U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821284358.1U CN208758556U (en) 2018-08-10 2018-08-10 Corrugated sheet rivet automatic feed dividing and feeding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821284358.1U CN208758556U (en) 2018-08-10 2018-08-10 Corrugated sheet rivet automatic feed dividing and feeding device

Publications (1)

Publication Number Publication Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064726A (en) * 2019-05-29 2019-07-30 无锡迈泽科技有限公司 Riveting nut automatic assembly equipment
CN113458312A (en) * 2021-05-24 2021-10-01 浙江安吉祥泰家具有限公司 Automatic riveting machine for chair tray connecting piece and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064726A (en) * 2019-05-29 2019-07-30 无锡迈泽科技有限公司 Riveting nut automatic assembly equipment
CN113458312A (en) * 2021-05-24 2021-10-01 浙江安吉祥泰家具有限公司 Automatic riveting machine for chair tray connecting piece and working method thereof

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Address after: 201708 Qingpu District Shanghai City Huaxin Town Ji He Lu No. 3189

Patentee after: Huayu power assembly component system (Shanghai) Co., Ltd

Address before: 201708 Qingpu District Shanghai City Huaxin Town Ji He Lu No. 3189

Patentee before: SHANGHAI SACHS POWERTRAIN COMPONENTS & SYSTEM Co.,Ltd.

CP01 Change in the name or title of a patent holder