CN111038983B - Automatic resin arraying loader - Google Patents
Automatic resin arraying loader Download PDFInfo
- Publication number
- CN111038983B CN111038983B CN201911186453.7A CN201911186453A CN111038983B CN 111038983 B CN111038983 B CN 111038983B CN 201911186453 A CN201911186453 A CN 201911186453A CN 111038983 B CN111038983 B CN 111038983B
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- Prior art keywords
- feeding
- jacking
- fixedly connected
- assembly
- resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/186—Preventing escape of dust by means of non-sealed systems with aspiration means
Abstract
The utility model discloses an automatic resin arraying loader which comprises a feeding bin, a vibrating disc feeder, a feeding mechanism, a jacking mechanism and an arraying manipulator, wherein the feeding bin is provided with a feeding hole; a feeding bin is arranged above the vibrating disc feeding machine, and the vibrating disc feeding machine is connected with the feeding mechanism; the resin material enters a jacking station through a vibrating disc feeder and a feeding mechanism, the jacking mechanism jacks the resin material to a working surface, and then the resin material is put into a charging basket through an alignment manipulator, and a charging basket assembly is arranged on the alignment manipulator. The automatic resin permutation loader of this structure effectively improves the degree of automation of production process, greatly reduces staff's working strength, effectively reduces staff's direct contact resin material in the production process, has not only protected staff's healthy operational environment that has improved, has still reduced sneaking into of production process impurity, has improved product quality.
Description
Technical Field
The utility model relates to the technical field of semiconductor packaging, in particular to an automatic resin arraying and loading machine which can be used for loading qualified plastic packaging resin materials in a vibration arraying, detection and judgment mode and a manipulator loading mode.
Background
The rise of the semiconductor industry has pushed the progress of the electronic packaging technology in China, and the semiconductor manufacturing industry in China is slowly entering the mature stage. The explosion of ultra-high speed computers, digital audio-visual devices, mobile communication devices and portable electronic devices directly drives the progress of chip electronic packaging technology, and the intelligence of the manufacturing industry is higher and higher. The device makes the hopper vibrate along the vertical direction through a pulse electromagnet below the hopper of the vibration disc, the hopper does torsional vibration around a vertical shaft of the hopper due to the inclination of the spring piece, resin in the hopper rises along a spiral track under the action of the vibration until the resin is delivered to a discharge port, and then the resin is delivered into a resin rack one by one through a manipulator. The disadvantages of such a resin vibration mechanism are: the material blocking is easy to occur in the feeding process, so that the quantity of resin materials put into the hopper needs to be controlled, and the working reliability of resin vibration feeding equipment is reduced; dust generated in the process of conveying the resin material is serious, and equipment on the market is not provided with the function or the function is weak; meanwhile, one manipulator grabs and releases resin materials, so that the beat and the production time of equipment are greatly influenced, and detection and rejection of unqualified products cannot be performed on occasions with high requirements on resin quality in the chip plastic package industry.
For example, publication numbers are: CN107887316A A plastic package material feeding machine and its application method, comprising a feeding machine body, a gripper mechanism, a linear module mounting bracket, an X-axis linear module, a vibration disc, a mounting base plate, a Z-axis cylinder, a gripper rotary motor, a Y-axis linear module, and a gripper mechanism, wherein the gripper mechanism is provided with a feeding frame, a cake track, a hub, a gripper rotary motor mounting base plate, a flange disc body, a distance block, a mounting plate, a multi-gripper separating and closing cylinder, a gripper cylinder, a cake clamping jaw, a multi-gripper separating and closing cylinder track, an air nozzle, and a cylinder mounting slide rail, the cakes are arranged at the gripping opening from the vibration disc on the feeding machine body, the gripper mechanism rapidly grips a plurality of cakes from the track and places the cakes at corresponding positions, the utility model has reasonable design and high work efficiency, can grip a plurality of cakes simultaneously, and can place the same number of cakes as the number of the cakes simultaneously, greatly improving the working efficiency and saving the energy consumption. Although this scheme can snatch a plurality of resin material simultaneously, do not possess the detection function.
For another example, publication nos.: CN206885460U a resin material transfer device of integrated circuit plastic packaging equipment, including resin material feeding unit, resin material centre gripping transfer mechanism, resin material upset feeding mechanism, resin material horizontal transfer mechanism and resin material collection ejecting device, the clamping part in the centre gripping transfer mechanism is located feeding device's discharge gate department, upset feeding mechanism is located the discharge gate department at centre gripping transfer mechanism rear portion, horizontal transfer mechanism is located upset feeding mechanism's rear portion, the chamber is deposited to having a plurality of equidistant on the horizontal transfer mechanism, every back of overturning feeding mechanism 90, the resin material can both fall into the corresponding intracavity of depositing in proper order, it has a plurality of storage chambeies to collect ejecting device, when horizontal transfer mechanism moved the top of collecting ejecting device, it all falls into the storage intracavity to deposit all resin materials in the intracavity. The utility model can automatically arrange the resin materials and automatically convey the arranged resin materials to the manipulator, thereby greatly reducing the labor intensity of workers, improving the production efficiency and avoiding personal injury. This solution also does not have a detection function.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides an automatic resin arraying and loading machine which can be used for loading qualified plastic packaging resin materials in a vibration arraying, detection and judgment mode and a manipulator loading mode.
The technical scheme adopted by the utility model is as follows: an automatic resin arraying loader comprises a feeding bin, a vibrating disc feeder, a feeding mechanism, a jacking mechanism and an arraying manipulator; a feeding bin is arranged above the vibrating disc feeding machine, and the vibrating disc feeding machine is connected with the feeding mechanism; the resin material enters a jacking station through a vibrating disc feeder and a feeding mechanism, the jacking mechanism jacks the resin material to a working surface, and then the resin material is put into a charging basket through an alignment manipulator, and a charging basket assembly is arranged on the alignment manipulator.
As a further improvement of the utility model, the dust collector also comprises a dust collection assembly.
As a further improvement of the utility model, the dust collection assembly comprises a dust collection box and a dust collection fan which are connected through a dust collection pipeline, the dust collection box is divided into two parts through a filter plate, a drawer and a plurality of dust collection openings are arranged at the lower part of the dust collection box, and the dust collection openings are respectively connected with a feeding bin, a vibrating disc feeding machine and a feeding mechanism through pipes.
As a further improvement of the utility model, the feeding bin comprises a mounting frame assembly and a bin, wherein a speed regulating motor is fixedly connected to the mounting frame assembly, the speed regulating motor is connected with a feeding rotating shaft, and the feeding rotating shaft drives a feeding belt to rotate; be equipped with in the feed bin and take out the board and divide into two spaces with the feed bin, feed bin one end is equipped with the feed opening.
As a further improvement of the utility model, the feeding mechanism comprises a bottom plate, a profile bracket is fixedly connected to the bottom plate, an upper supporting plate is fixedly connected to the profile bracket, a feeding platform is fixedly connected between the profile brackets, and the feeding platform is positioned below the upper supporting plate; the upper supporting plate is fixedly connected with a jacking track assembly, a jacking maintaining cylinder, a height measuring sensor and a feeding adjusting block assembly; the bottom of the feeding platform is fixedly connected with a feeding motor, and the feeding motor is connected with a feeding guide rail assembly through a feeding synchronous belt assembly and a connecting block; the feeding guide rail assembly comprises two sliding blocks, guide rail connecting plates are fixedly connected to the sliding blocks respectively, and a guide block and a resin material push plate are mounted on two sides of each guide rail connecting plate respectively; the feeding platform is provided with a bottom carrier roller for conveying resin materials and a guide cylinder mounting plate, the guide cylinder mounting plate is fixedly connected with a guide cylinder, and the guide cylinder is in transmission connection with a guide block.
As a further improvement of the utility model, the feeding platform is also provided with a weighing assembly, a blanking block and a waste material removing assembly, the waste material removing assembly comprises a waste material slide way, a waste material baffle and a waste material box, the waste material slide way is positioned below the blanking block, the waste material box is positioned below the waste material slide way, and the two sides of the waste material box are provided with the waste material baffles.
The jacking mechanism comprises a jacking bottom plate, a jacking mounting plate vertically and fixedly connected to the jacking bottom plate and jacking side plates positioned on two sides of the jacking bottom plate, a jacking motor is fixedly connected to the jacking bottom plate, a jacking guide rail assembly and a jacking synchronous pulley assembly are arranged on the jacking mounting plate, and the jacking guide rail assembly is connected with the jacking synchronous pulley assembly; the jacking guide rail component is fixedly connected with a push shaft mounting plate, one end of the push shaft mounting plate is connected with the jacking guide rail component, and the other end of the push shaft mounting plate is fixedly connected with a push shaft.
As a further improvement of the utility model, the arraying manipulator comprises a Y-axis module and a Y-axis parallel guide rail component which are fixedly connected on a working surface, a Y-axis servo motor is arranged on the Y-axis module, an X-axis module mounting plate is fixedly connected between the Y-axis module and the Y-axis parallel guide rail component, an X-axis module is arranged on the X-axis module mounting plate, and an X-axis servo motor and an X-axis module sliding block are arranged on the X-axis module; a Z-axis cylinder is fixedly connected to the X-axis module sliding block; and a charging bucket assembly is fixedly connected to the Z-axis cylinder.
As a further improvement of the utility model, the charging bucket assembly comprises a charging bucket assembly mounting plate, a guide needle fixing block is fixedly connected in the middle of the charging bucket assembly mounting plate, a plurality of guide needles are fixedly connected on the guide needle fixing block, and the guide needles penetrate through the guide needle fixing block and extend; the two sides of the charging bucket assembly mounting plate are respectively and fixedly connected with an air cylinder adjusting plate, the air cylinder adjusting plate is fixedly connected with an air cylinder mounting plate, and the air cylinder mounting plate is fixedly connected with a clamping air cylinder and a supporting air cylinder; a charging bucket detection sensor is fixedly connected to the cylinder adjusting plate, and a supporting shaft is fixedly connected to the tail end of the supporting cylinder.
The utility model has the following beneficial effects: the automatic resin permutation loader of this structure effectively improves the degree of automation of production process, greatly reduces staff's working strength, effectively reduces staff's direct contact resin material in the production process, has not only protected staff's healthy operational environment that has improved, has still reduced sneaking into of production process impurity, has improved product quality. According to the utility model, a plurality of resin materials can be stored at one time in a 'cartridge clip material storage' mode, so that the production efficiency is greatly improved; meanwhile, the contact mode of the resin material is changed from surface contact to line contact, so that the generation of dust is reduced; the filtering precision is improved to 5 microns by arranging the dust collection assembly; meanwhile, the resin material detection function is achieved, unqualified resin materials can be automatically detected and removed in the production process, and the product qualification rate is guaranteed.
Drawings
FIG. 1 is a schematic view of the present invention.
Fig. 2 is a schematic view of a feed bin of the present invention.
Fig. 3 is a top view of a feed bin of the present invention.
Fig. 4 is a schematic view of a feeding mechanism of the present invention.
Fig. 5 is an enlarged view of fig. 4 at a.
Fig. 6 is a schematic view of a feeding timing belt assembly of the present invention.
FIG. 7 is a schematic view of a jacking mechanism of the present invention.
Fig. 8 is a schematic view of an alignment robot of the present invention.
Fig. 9 is a schematic view of a bucket assembly of the present invention.
Fig. 10 is a schematic view of a bucket assembly support cylinder of the present invention.
Figure 11 is a schematic view of a cleaning assembly of the present invention.
Fig. 12 is an enlarged view of fig. 11 at B.
Shown in the figure: 1 frame, 2 vibrating disk feeder, 3 feeding bin, 5 arraying manipulator, 6 feeding mechanism, 7 jacking mechanism, 8 dust collection component, 12 working face, 31 bin, 32 drawing plate, 33 sealing cover, 34 speed regulating motor, 35 feeding rotating shaft, 36 feeding belt, 37 mounting frame component, 38 blanking opening, 51Y-axis module, 52Y-axis servo motor, 53X-axis module, 54X-axis servo motor, 55X-axis module mounting plate, 56Y-axis parallel guide rail component, 57Z-axis cylinder, 58 material barrel component, 61 bottom plate, 62 section bar bracket, 63 upper supporting plate, 64 height measurement sensor, 65 jacking track component, 66 jacking keeping cylinder, 67 feeding adjusting block component, 71 jacking bottom plate, 72 jacking side plate, 73 jacking mounting plate, 74 jacking motor, 75 lifting guide rail components, 76 lifting synchronous belt components, 77 pushing shaft mounting plates, 78 pushing shafts, 81 dust removing boxes, 82 dust removing fans, 83 dust removing pipelines, 84 filter plates, 85 drawers, 581 charging basket component mounting plates, 582 guide pin fixing blocks, 583 guide pins, 584 cylinder adjusting plates, 585 cylinder mounting plates, 586 clamping cylinders, 587 supporting cylinders, 588 charging basket detection sensors, 589 support shafts, 611 charging platforms, 612 feeding motors, 613 synchronous belt components, 614 connecting blocks, 615 feeding guide rail components, 616 guide rail connecting plates, 617 resin material push plates, 618 carrier rollers, 619 weighing components, 620 cylinder mounting plates, 621 guiding cylinders, 622 guide blocks, 623 blanking blocks, 625 waste material slide ways, 626 waste material baffles, 627 waste material boxes, 651 pushing material fixing blocks and 652 pushing rods, 671 feeding regulating block, 672 feeding regulating needle.
Detailed Description
The utility model is further described with reference to the drawings and examples.
The embodiment provides an automatic resin arraying and loading machine which comprises a rack 1, wherein a working surface 12 is arranged above the rack 1, a vibration disc feeder 2 is arranged in the rack 1, a resin feeding bin 3 is arranged above the vibration disc feeder 2 and is installed at the rear part of the working surface, and a dust collection assembly 8 is arranged below the vibration disc feeder 2; the working surface 12 is provided with an alignment manipulator 5, a resin feeding mechanism 6 is connected with the vibration disc feeder 2, a resin jacking mechanism 7 and the resin feeding mechanism 6 are arranged on an installation bottom plate, and the installation bottom plate is arranged on the frame 1; resin material can be jacked to the working surface 12 by the resin jacking mechanism 7 and then is put into the position of the material rack and material barrel by the arraying manipulator 5.
As shown in fig. 2 and 3, the feeding bin 3 for resin comprises a bin 31, a drawing plate 32, a sealing cover 33 and a feed opening 38, wherein the drawing plate 32 is positioned in the middle of the bin 31 to divide the bin into an upper storage room and a lower storage room, the sealing cover 33 is positioned on the upper part of the bin, and the feed opening is positioned at an outlet at the front end of the bin; the lower part of the feeding bin 3 is a speed regulating motor 34 which is connected with a feeding rotating shaft 35 to drive a feeding belt 36 to rotate, the feeding rotating shaft and the speed regulating motor 34 are fixed on a mounting frame assembly 37, after resin materials are added into the bin 31, the speed regulating motor drives the feeding belt 36 to rotate through the feeding rotating shaft 35, and the resin materials on the belt fall into a vibrating disc feeder through a discharge opening 38. The lower part of the stock bin 31 is also provided with a material-free alarm sensor, the system can give an alarm under the condition that the stock bin is empty, whether excess materials exist in the vibration disc feeder 2 or not is detected under the system operation condition, and when the excess materials are insufficient, the speed regulating motor 34 sends resin materials on the belt into the vibration disc feeder 2.
As shown in fig. 4, 5, and 6, the resin feed mechanism 6 includes: the base plate 61 is fixed with the profile bracket 62, and the upper support plate 63 is fixed on the profile bracket 62; the upper supporting plate 63 is provided with a feeding adjusting block assembly 67, a height measuring sensor 64, a jacking track assembly 65 and a jacking maintaining cylinder 66, the feeding adjusting block assembly 67 consists of a feeding adjusting block 671 and a feeding adjusting needle 672, the upper part of the feeding adjusting block 671 is funnel-shaped, the lower part of the feeding adjusting block 671 is provided with a large hole and four small holes which are distributed circumferentially, the feeding adjusting needle 672 is inserted into the small holes and fixed through a set screw at the side edge of the feeding adjusting block 671, and the inscribed circle size of the four feeding adjusting needles is slightly larger than the diameter of the resin material; the height measuring sensor 64 is arranged above the resin detection station and used for detecting and judging the height of the resin material; the jacking track assembly 65 consists of pushing fixing blocks 651 and pushing rods 652, the pushing fixing blocks 651 are three in total, small holes are circumferentially distributed around a large hole in the middle, the pushing rods 652 are inserted into the three pushing fixing blocks and fixed on the upper supporting plate 62, the jacking maintaining cylinder 66 is installed on one side of the jacking track assembly 65, resin materials are clamped by the jacking maintaining cylinder 66 in the jacking process, and when the resin materials are accumulated to a certain number, the resin materials are pushed to a working surface together for next operation. Meanwhile, the resin material is transmitted by the material push rod 652, and compared with the resin material transmitted by a pipeline, the contact mode is changed from surface contact to line contact, so that the generation amount of dust is greatly reduced.
The resin feeding mechanism 6 also comprises a feeding platform 611, a feeding motor 612, a synchronous belt component 613, a connecting block 614, a feeding guide rail component 615, a guide rail connecting plate 616, a resin material push plate 617, a bottom support shaft 618, a weighing component 619, a guide air cylinder mounting plate 620, a guide air cylinder 621, a guide block 622, a blanking block 623 and a waste material removing component; the feeding platform 611 is fixed on the section bar bracket, and the feeding motor 612 is arranged on the bottom 611 of the feeding platform. The feeding guide rail assembly comprises a guide rail and sliding blocks which are arranged on the feeding platform, the synchronous belt assembly 613 and the connecting block 614 connect the feeding motor 612 with the feeding guide rail assembly 615, the feeding guide rail assembly 615 comprises two sliding blocks, guide rail connecting plates 616 are respectively arranged on the two sliding blocks, the side edges of the two guide rail connecting plates are respectively provided with a guide block 622 and a resin material push plate 617, and the rear side of the resin material push plate 617 is provided with two needles which support the resin material conveyed by the vibrating disc feeder 2; the bottom support shaft 618 is installed in a groove of the feeding platform 611, resin materials can be conveyed on the bottom support shaft, the guide cylinder installation plate 620 is installed on the feeding platform 611, and the guide cylinder 621 is fixed on the guide cylinder installation plate and connected with the guide block 622. The feeding platform 611 is divided into four stations which are respectively: blanking station, detection station, jacking station and rejection station, install resin weighing component 619 on the detection station, blanking station department installs blanking piece 623, and it has the hole that is bigger than the resin material diameter to open on resin material push pedal and guide block and the blanking piece. Install the waste material on blanking station below material loading platform 611 and reject the subassembly, the waste material is rejected the subassembly and is included: waste material slide 625, waste material baffle 626, waste material box 627, set up great interval groove in the middle of the waste material slide 625, waste material baffle 626 installs in the waste material box both sides, and it has the kidney slot to open on it and can control the interval size, and waste material box 627 is located the waste material slide below. The resin material falls into a resin material push plate 617 through a feeding adjusting block assembly 67, the resin material push plate sends the resin material to a detection station through a feeding motor 612, at the moment, the height and the weight of the resin material are detected by a laser height measuring sensor 64 and a resin weighing assembly 615, the resin material is pushed to a jacking station after the detection is finished, the resin material falls onto a push shaft 78 of a jacking mechanism 7 through a falling block 622 at the moment, then the resin material push plate 614 returns to continue to take the material, a guide cylinder 621 drives a guide block 622 to push the qualified resin material to a jacking position, and the jacking mechanism jacks the resin material; for unqualified resin materials, the jacking mechanism 7 descends to the position of the waste baffle 626, at the moment, the distance between the waste baffles is larger than the diameter of the push shaft 78 and smaller than the diameter of the resin materials, and the unqualified resin materials slide into the waste material box along the waste material slide way 625. Meanwhile, the bottom support shaft 618 is used for converting surface contact into line contact in the transmission process of each station, and dust is greatly reduced.
As shown in fig. 7, the resin jack mechanism 7 includes: the jacking device comprises a jacking bottom plate 71, side plates 72, a jacking mounting plate 73, a jacking motor 74, a jacking guide rail assembly 75, a jacking synchronous belt assembly 76, a push shaft mounting plate 77 and a push shaft 78, wherein the jacking bottom plate 71 and the jacking mounting plate 73 are arranged in a right-angle mode, the side plates 72 are arranged on two sides, the jacking motor 74 is arranged between two side plates at the bottom of the jacking mounting plate, the jacking guide rail assembly 75 is arranged on the jacking mounting plate 73 and connected with the jacking synchronous belt assembly 76, the guide rail assembly is also provided with the push shaft mounting plate 77, the push shaft mounting plate is provided with the push shaft 78, the push shaft 78 is concentric with a middle hole of a push rod fixing block, and the push shaft 78 can be driven by the cooperation of the jacking motor 74 and the jacking synchronous belt assembly 76 to freely slide up and down in the jacking guide rail assembly 75, during the jacking process, the single resin material is conveyed to the position of the jacking maintaining cylinder 66, the single resin material is stored by the cylinder, and when the resin material reaches a certain quantity, the resin material is centrally jacked into the charging basket assembly 58.
As shown in fig. 8, the resin alignment robot 5 includes: y axle module 51, Y axle servo motor 52, X axle module 53, X axle servo motor 54, X axle module mounting panel 55, Y axle parallel guide rail subassembly 56, Z axle slip table cylinder 57 and feed cylinder subassembly 58, Y axle module installs on working face 12, Y axle servo motor 52 installs in Y axle module 51 motor installation department, Y axle parallel guide rail subassembly 56 also installs on the working face, X axle module mounting panel 55 one end is installed on Y axle module slip table one end and is installed on Y axle parallel guide rail subassembly slider, X axle module 53 installs on X axle module mounting panel 55, X axle servo motor 54 installs in X axle module motor installation department, Z axle cylinder 57 installs on X axle module slider, can drive Z axle slip table cylinder through X axle motor and move along the X axle direction.
As shown in fig. 9 and 10, the bucket assembly 58 is mounted on the Z-axis slide cylinder 57, and includes: charging basket subassembly mounting panel 581, guide pin fixed block 582, guide pin 583, cylinder regulating plate 584, cylinder mounting plate 585, die clamping cylinder 586, support cylinder 587, charging basket detection sensor 588 and backing shaft 589, charging basket subassembly mounting panel 581 is installed on Z axle cylinder 57, guide pin fixed block 582 is installed in charging basket subassembly mounting panel 581 intermediate position, two cylinder regulating plates 584 are installed to both sides, there is a row of mounting holes of array in cylinder regulating plate 584 side, cylinder mounting plate 585 is installed on the cylinder regulating plate, die clamping cylinder 586 is installed on last cylinder mounting panel, support cylinder 587 is installed on lower cylinder mounting panel, charging basket detection sensor 588 is installed in the front of cylinder regulating plate 584, backing shaft 589 is installed at the support cylinder end. When the jacking mechanism 7 lifts the resin material upwards, the resin arraying manipulator 5 drives the screw rod and the slide block to move to a material taking position through the motor, the clamping cylinder 586 and the supporting cylinder 587 are in a withdrawing state at the moment, the jacking mechanism 7 jacks the resin material onto the supporting shaft 589, the supporting cylinder 587 clamps the resin material to support, and the jacking mechanism 7 descends. At this time, the resin arraying manipulator 5 moves to a designated feeding point, the clamping cylinder 586 clamps to the lower and upper second resin materials, and the supporting cylinder loosens the first resin material and falls down. The resin arraying manipulator 5 moves to a second feeding point, in the process, the supporting cylinder extends out, the clamping cylinder is loosened, and a second resin material falls onto the support shaft. When the resin material is not detected by the material barrel detection sensor 588, the resin arraying manipulator 5 returns to the material taking point to take the material.
As shown in fig. 11 and 12, the dust box assembly 8 includes: dust removal case 81, dust exhausting fan 82, dust removal pipeline 83, filter 84, dust removal case drawer 85 and filter clamp plate, dust exhausting fan 82 is located the frame, dust removal case 81 is located vibration dish feeder below, two parts about dust removal case 81 divide into, the centre is separated by filtering 84 boards, the filter is pressed on the sealing strip by the filter clamp plate, dust removal case drawer 85 is located dust removal case lower part and is used for collecting the dust by the filter separation, dust removal pipeline 83 meets dust removal case 81 upper portion interface and dust exhausting fan sunction inlet respectively, with the dust exhausting fan gas outlet with receive external environment. Four dust removal openings are formed in the lower side part of the dust removal box and are respectively connected with the feeding bin 3, the vibration disc feeding machine 2 and the feeding mechanism 6.
The automatic resin permutation loader of this structure effectively improves the degree of automation of production process, greatly reduces staff's working strength, effectively reduces staff's direct contact resin material in the production process, has not only protected staff's healthy operational environment that has improved, has still reduced sneaking into of production process impurity, has improved product quality. According to the utility model, a plurality of resin materials can be stored at one time in a 'cartridge clip material storage' mode, so that the production efficiency is greatly improved; meanwhile, the contact mode of the resin material is changed from surface contact to line contact, so that the generation of dust is reduced; the filtering precision is improved to 5 microns by arranging the dust collection assembly; meanwhile, the resin material detection function is achieved, unqualified resin materials can be automatically detected and removed in the production process, and the product qualification rate is guaranteed.
It should be understood by those skilled in the art that the protection scheme of the present invention is not limited to the above-mentioned embodiments, and various permutations, combinations and modifications can be made on the above-mentioned embodiments without departing from the spirit of the present invention, and the modifications are within the scope of the present invention.
Claims (8)
1. An automatic resin arraying loader is characterized by comprising a feeding bin (3), a vibrating disc feeder (2), a feeding mechanism (6), a jacking mechanism (7) and an arraying manipulator (5); a feeding bin (3) is arranged above the vibrating disc feeding machine (2), and the vibrating disc feeding machine (2) is connected with a feeding mechanism (6); the method comprises the following steps that resin materials enter a jacking station through a vibrating disc feeder (2) and a feeding mechanism (6), the resin materials are jacked to a working surface (12) by a jacking mechanism (7), then the resin materials are thrown into a charging basket by an alignment manipulator (5), and a charging basket assembly (58) is arranged on the alignment manipulator (5); the feeding mechanism (6) comprises a bottom plate (61), a section bar support (62) is fixedly connected to the bottom plate (61), an upper support plate (63) is fixedly connected to the section bar support (62), a feeding platform (611) is fixedly connected between the section bar supports (62), and the feeding platform (611) is located below the upper support plate (63); a jacking track assembly (65), a jacking maintaining cylinder (66), a height measuring sensor (64) and a feeding adjusting block assembly (67) are fixedly connected to the upper supporting plate (63); the bottom of the feeding platform (611) is fixedly connected with a feeding motor (612), and the feeding motor (612) is connected with a feeding guide rail assembly (615) through a feeding synchronous belt assembly (613) and a connecting block (614); the feeding guide rail assembly (615) comprises two sliding blocks, guide rail connecting plates (616) are fixedly connected to the sliding blocks respectively, guide blocks (622) and resin material push plates (617) are mounted on two sides of each guide rail connecting plate (616), and two needles are arranged on the rear sides of the resin material push plates (617); the feeding platform (611) is provided with a bottom carrier roller (618) for conveying resin materials and a guide cylinder mounting plate (620), the guide cylinder mounting plate (620) is fixedly connected with a guide cylinder (621), and the guide cylinder is in transmission connection with a guide block (622); the jacking rail assembly (65) comprises pushing fixed blocks (651) and pushing rods (652), the pushing fixed blocks (651) are three in total, small holes are distributed around the circumference of a large hole in the middle, and the pushing rods (652) are inserted into the three pushing fixed blocks and fixed on the upper supporting plate (63); the feeding adjusting block assembly (67) consists of a feeding adjusting block (671) and feeding adjusting needles (672), the upper part of the feeding adjusting block (671) is funnel-shaped, the lower part of the feeding adjusting block is provided with a large hole and four small holes which are distributed circumferentially, the feeding adjusting needles (672) are inserted into the small holes and are fixed by fastening screws at the side edge of the feeding adjusting block (671), and the size of an inscribed circle of the four feeding adjusting needles is slightly larger than the diameter of a resin material; the resin material push plate and the guide block are respectively provided with a hole, and the diameter of the hole is larger than that of the resin material.
2. An automatic resin alignment loader as claimed in claim 1 further comprising a suction assembly (8).
3. The automatic resin arraying and loading machine according to claim 2, wherein the dust collection assembly (8) comprises a dust collection box (81) and a dust collection fan (82) which are connected through a dust collection pipeline (83), the dust collection box (81) is divided into two parts through a filter plate (84), a drawer (85) and a plurality of dust collection ports are arranged at the lower part of the dust collection box, and the dust collection ports are respectively connected with the feeding bin (3), the vibrating disc feeding machine (2) and the feeding mechanism (6) through pipes.
4. The automatic resin arraying and loading machine according to claim 1, wherein the feeding bin (3) comprises a mounting frame assembly (37) and a bin (31), a speed regulating motor (34) is fixedly connected to the mounting frame assembly (37), the speed regulating motor (34) is connected with a feeding rotating shaft (35), and the feeding rotating shaft (35) drives a feeding belt (36) to rotate; the material bin (31) is internally provided with a drawing plate (32) which divides the material bin into two spaces, and one end of the material bin is provided with a feed opening (38).
5. The automatic resin arraying and loading machine according to claim 1, characterized in that a weighing component (619), a blanking block (623) and a waste material removing component are further arranged on the feeding platform (611), the waste material removing component comprises a waste material slide way (625), a waste material baffle (626) and a waste material box (627), the waste material slide way (625) is positioned below the blanking block (623), the waste material box (627) is positioned below the waste material slide way (625), and the waste material baffle (626) is arranged on two sides of the waste material box (627); the blanking block (623) is provided with a hole, and the diameter of the hole is larger than that of the resin material.
6. The automatic resin arraying and loading machine according to claim 1, wherein the jacking mechanism (7) comprises a jacking bottom plate (71), a jacking mounting plate (73) vertically and fixedly connected to the jacking bottom plate, and jacking side plates (72) positioned at two sides of the jacking bottom plate, a jacking motor (74) is fixedly connected to the jacking bottom plate (71), a jacking guide rail assembly (75) and a jacking synchronous pulley assembly (76) are arranged on the jacking mounting plate (73), and the jacking guide rail assembly (75) is connected with the jacking synchronous pulley assembly (76); jacking guide rail subassembly (75) are gone up the rigid coupling and are had push away axle mounting panel (77), jacking guide rail subassembly (75) are connected to push away axle mounting panel (77) one end, and its other end rigid coupling pushes away axle (78).
7. The automatic resin arraying and loading machine according to claim 1, wherein the arraying manipulator (5) comprises a Y-axis module (51) and a Y-axis parallel guide rail assembly (56) which are fixedly connected to the working surface (12), a Y-axis servo motor (52) is arranged on the Y-axis module (51), an X-axis module mounting plate (55) is fixedly connected between the Y-axis module (51) and the Y-axis parallel guide rail assembly (56), an X-axis module (53) is arranged on the X-axis module mounting plate (55), and an X-axis servo motor (54) and an X-axis module slider are arranged on the X-axis module (53); a Z-axis cylinder (57) is fixedly connected to the X-axis module sliding block; and a charging bucket assembly (58) is fixedly connected to the Z-axis cylinder (57).
8. An automatic resin alignment loader as claimed in any one of claims 1 to 7 wherein the bucket assembly (58) comprises a bucket assembly mounting plate (581), a guide pin fixing block (582) is fixedly connected to the middle of the bucket assembly mounting plate (581), a plurality of guide pins (583) are fixedly connected to the guide pin fixing block (582), and the guide pins (583) penetrate through the guide pin fixing block (582) and extend; an air cylinder adjusting plate (584) is fixedly connected to each of two sides of the charging bucket assembly mounting plate (581), an air cylinder mounting plate (585) is fixedly connected to the air cylinder adjusting plate (584), and a clamping air cylinder (586) and a supporting air cylinder (587) are fixedly connected to the air cylinder mounting plate (585); a charging bucket detection sensor (588) is fixedly connected to the air cylinder adjusting plate (584), and a support shaft (589) is fixedly connected to the tail end of the support air cylinder (587).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911186453.7A CN111038983B (en) | 2019-11-28 | 2019-11-28 | Automatic resin arraying loader |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911186453.7A CN111038983B (en) | 2019-11-28 | 2019-11-28 | Automatic resin arraying loader |
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| CN111038983A CN111038983A (en) | 2020-04-21 |
| CN111038983B true CN111038983B (en) | 2022-03-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112582312B (en) * | 2020-12-29 | 2022-03-01 | 安徽耐科装备科技股份有限公司 | Automatic packaging system of AUTO-MGP |
| CN113937036B (en) * | 2021-10-15 | 2022-05-31 | 安徽耐科装备科技股份有限公司 | Feeding detection device and automatic packaging system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH02181445A (en) * | 1989-01-05 | 1990-07-16 | Sanyo Electric Co Ltd | Conveyor for substrate |
| CN102390668B (en) * | 2011-07-29 | 2013-08-07 | 铜陵富仕三佳机械有限公司 | Resin vibration feeding device |
| CN204102860U (en) * | 2014-09-19 | 2015-01-14 | 铜陵富仕三佳机器有限公司 | For the resin dust collection mechanism of semiconductor packaging device |
| CN107444882B (en) * | 2017-09-13 | 2023-07-25 | 安徽海思达机器人有限公司 | Resin alignment machine |
| CN107826716B (en) * | 2017-10-25 | 2019-07-16 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of vibrating disk spring leaf process units |
| CN109399180A (en) * | 2018-11-06 | 2019-03-01 | 铜陵天润禾科技有限公司 | A kind of four station index dial resins detection feed device |
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Denomination of invention: An automatic resin line loader Effective date of registration: 20220829 Granted publication date: 20220304 Pledgee: Tongling Rural Commercial Bank Co.,Ltd. Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2022980013783 |
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Date of cancellation: 20230614 Granted publication date: 20220304 Pledgee: Tongling Rural Commercial Bank Co.,Ltd. Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2022980013783 |
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Denomination of invention: An automatic resin column loader Effective date of registration: 20230626 Granted publication date: 20220304 Pledgee: Tongling Rural Commercial Bank Co.,Ltd. Pledgor: TONGLING FUSHI SANJIA MACHINE Co.,Ltd. Registration number: Y2023980045784 |