CN212498661U - Full-automatic mold insert corollary equipment of moulding plastics - Google Patents
Full-automatic mold insert corollary equipment of moulding plastics Download PDFInfo
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- CN212498661U CN212498661U CN202020779515.7U CN202020779515U CN212498661U CN 212498661 U CN212498661 U CN 212498661U CN 202020779515 U CN202020779515 U CN 202020779515U CN 212498661 U CN212498661 U CN 212498661U
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Abstract
The utility model discloses a full-automatic mold insert corollary equipment of moulding plastics, including frame platform, be provided with ejection of compact module, material loading module, rotatory module, the unloading of moulding plastics and divide material module and vision camera module on the frame platform. The utility model provides a pair of full-automatic mold insert corollary equipment of moulding plastics has realized automation, efficient to the product mould plastics and the separation operation to guaranteed the quality of product, simultaneously greatly reduced cost of labor and intensity of labour, improved the productivity, effectively promoted work efficiency.
Description
Technical Field
The utility model relates to an automatic change corollary equipment technical field, concretely relates to full-automatic mold insert corollary equipment of moulding plastics.
Background
An injection molding machine, also known as an injection molding machine or an injection machine, is a main molding device for manufacturing thermoplastic plastics or thermosetting materials into plastic products with various shapes by using a plastic molding die, and along with the acceleration of modern construction steps, the injection molding machine is widely applied to various departments of national economy, such as buildings, packages, electrical and electronic industries, agriculture, automobiles, traffic industry, light industry, petrochemical industry, mechanical industry, national defense industry and the like, and various fields of people's lives, and plays an extremely important role. The existing injection molding process comprises the steps of firstly injecting molten plastic into a mold cavity, cooling and solidifying to form a product with a specific shape, and then ejecting the product and hardened residual glue through an ejection mechanism.
Traditional injection molding machine need be to manual operation with the body material loading unloading one by one, goes up unloading inefficiency, and production efficiency is low, still has the mistake blowing, leaks the blowing, goes up the material position and makes mistakes scheduling problem, and the cost of labor is high, and manual operation has the potential safety hazard, can not satisfy modern production.
Accordingly, the prior art is yet to be improved and developed.
SUMMERY OF THE UTILITY MODEL
In view of the deficiencies of the prior art, the utility model aims to provide a can effectively improve the full-automatic mold insert corollary equipment of moulding plastics and dividing material efficiency and accuracy.
For solving the technical problem, the utility model discloses following technical scheme has been taken:
the utility model provides a full-automatic mold insert corollary equipment that moulds plastics, includes rack platform, rack platform is last to be provided with ejection of compact module, material loading module, rotatory module of moulding plastics, unloading divide material module and vision camera module, wherein:
the discharging module is characterized in that: the discharging device is used for realizing the regular discharging of the product in the appointed direction;
the feeding module comprises: the product releasing module is used for releasing the product on the rotary injection molding module;
the rotary injection molding module comprises: the injection molding machine is used for rotating and injecting the product, and is provided with two stations comprising a feeding and discharging station and an injection molding station;
the blanking and distributing module comprises: the material taking and distributing device is used for taking and distributing the injection molded product to realize the separation of the product and the water gap;
the visual camera module: the material is put and taken, the accuracy of the position of the product is guaranteed, and whether the product is good or not and whether the product is completely taken out or not is guaranteed.
The full-automatic insert injection molding matching equipment is characterized in that the discharging module comprises a vibrating disc and a discharging track connected with the vibrating disc, and a separating mechanism used for separating a product from the discharging track is arranged at the tail of the discharging track.
The full-automatic insert injection molding matching equipment is characterized in that the feeding module comprises a mechanical arm and a material sucking mechanism connected with the mechanical arm, the material sucking mechanism comprises a material sucking disc and a control arm fixedly connected with the material sucking disc, and the control arm can control the material sucking disc to lift, move and rotate.
The full-automatic insert injection molding matching equipment is characterized in that a plurality of suction blocks are arranged on the suction disc, a plurality of suction holes are formed in the suction blocks, a material clamping groove is formed in the bottom surface of each suction block, and the suction holes are communicated with the bottom surface of each suction block.
The full-automatic mold insert injection molding matching equipment is characterized in that the rotary injection molding module comprises a rotary table and an injection molding device arranged above the rotary table, wherein material grooves are symmetrically formed in the rotary table and respectively correspond to the feeding and discharging station and the injection molding station.
The full-automatic insert injection molding matching equipment is characterized in that a pushing cylinder used for pushing an injection molded product upwards is arranged in the material groove.
The full-automatic insert injection molding matching equipment is characterized in that the blanking distribution module comprises a slide rail and a material clamping cylinder arranged on the slide rail, and a material clamping opening used for separating a product from a water gap is formed below the material clamping cylinder.
The full-automatic insert injection molding matching equipment is characterized in that the blanking distribution module further comprises a cutting platform arranged below the slide rail and a downward slide, and the tail part of the slide is respectively connected with a material receiving box.
The full-automatic insert injection molding matching equipment is characterized in that the visual camera module comprises a camera and a control display device, and the control display device displays a picture fed back by the camera in real time so as to facilitate observation and control.
The full-automatic insert injection molding matching equipment is characterized in that the vision camera module is arranged above the rotary injection molding module and the blanking distribution module.
Compared with the prior art, the utility model discloses a full-automatic mold insert corollary equipment of moulding plastics, including rack platform, be provided with ejection of compact module, material loading module, the rotatory module of moulding plastics, unloading branch material module and vision camera module on the rack platform, the utility model provides a pair of full-automatic mold insert corollary equipment of moulding plastics has realized automatic, efficient to the product mould plastics and the separation operation to guaranteed the quality of product, simultaneously greatly reduced cost of labor and intensity of labour, improved the productivity, effectively promoted work efficiency.
Drawings
Fig. 1 is the utility model provides a full-automatic mold insert corollary equipment's that moulds plastics stereogram.
Fig. 2 is the utility model provides a full-automatic mold insert corollary equipment's top view of moulding plastics.
Fig. 3 is the utility model provides a full-automatic mold insert injection molding corollary equipment's ejection of compact module's stereogram.
Fig. 4 is a perspective view of another direction of the discharging module of the full-automatic insert injection molding corollary equipment provided by the utility model.
Fig. 5 is an enlarged view of fig. 4A.
Fig. 6 is the utility model provides a full-automatic mold insert injection molding corollary equipment's material loading module's stereogram.
Fig. 7 is the utility model provides a full-automatic mold insert injection molding corollary equipment inhale the side view of charging tray.
Fig. 8 is the utility model provides a full-automatic mold insert injection molding corollary equipment's rotatory stereogram of moulding plastics.
Fig. 9 is the utility model provides a full-automatic mold insert injection molding corollary equipment's unloading divides the stereogram of material module.
Fig. 10 is an enlarged view of fig. 9B.
Fig. 11 is the utility model provides a full-automatic mold insert injection molding corollary equipment's rotatory module of moulding plastics, unloading divide the stereogram of material module and vision camera module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "on," "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
It should be noted that the terms of orientation such as left, right, up and down in the embodiments of the present invention are only relative to each other or are referred to the normal use state of the product, and should not be considered as limiting.
The embodiment of the utility model provides a full-automatic mold insert corollary equipment of moulding plastics, it is concrete, please refer to fig. 1, fig. 2, including rack platform 1, rack platform 1 is last to be provided with ejection of compact module 2, material loading module 3, rotatory module 4, the unloading divides material module 5 and vision camera module 6 of moulding plastics, wherein:
the discharging module 2: the discharging device is used for realizing the regular discharging of the product in the appointed direction;
the feeding module 3: for placing the product released by the outfeed module 2 on the rotary injection module 4;
the rotary injection molding module 4: the injection molding machine is used for rotating and injecting the product, and is provided with two stations, including a feeding and discharging station 41 and an injection molding station 42;
the blanking and distributing module 5: the material taking and distributing device is used for taking and distributing the injection molded product to realize the separation of the product and the water gap;
the visual camera module 6: the material is put and taken, the accuracy of the position of the product is guaranteed, and whether the product is good or not and whether the product is completely taken out or not is guaranteed.
The embodiment of the utility model provides an in, frame platform 1 provides a mounting platform as the support basis of whole equipment, through adopting this production facility, can deal with big mold insert separation of moulding plastics in batches, has realized that full-automatic mold insert moulds plastics, has saved the manpower, has improved the efficiency and the quality of the separation of moulding plastics, has also avoided the staff to suffer the damage of loaded down with trivial details operation, reduces the probability of maloperation simultaneously, has standardized operation standard, has improved the mold insert separation efficiency of moulding plastics.
Specifically, in the application, the discharging module 2 is a double-track simultaneous discharging module, so that the discharging efficiency is improved, the feeding module 3 can absorb a plurality of materials at one time, the feeding efficiency is further improved, the rotary injection module 4 is provided with two stations comprising a feeding and discharging station 41 and an injection station 42, the two stations are symmetrically arranged, the feeding and discharging do not affect the injection molding, no waiting is needed, the work flow is not delayed, after the product injection molding is completed, the discharging and distributing module 5 takes and distributes materials to the product after the injection molding, so that the product and a water gap are separated, meanwhile, in order to ensure the accuracy of the product position and whether the product injection molding is good or not, whether the product is completely taken out or not, the vision camera module 6 takes and observes in real time, and if a problem occurs, an alarm can be given in time and related personnel can be notified to process, the injection molding separation process is optimized, the injection molding separation efficiency and quality are improved, the product quality is guaranteed, meanwhile, the labor cost and labor intensity are greatly reduced, the productivity is improved, and the working efficiency is effectively improved.
Further, referring to fig. 3, 4 and 5, the discharging module 2 includes a vibrating disk 21 and a discharging rail 22 connected to the vibrating disk 21, and a separating mechanism 23 for separating the product from the discharging rail 22 is disposed at a tail of the discharging rail 22.
Specifically, after the work is started, the material is discharged from the vibration disc 21 according to a predetermined shape through the vibration effect of the vibration disc 21, enters the discharge rail 22, and is conveyed through the discharge rail 22, the tail portion of the discharge rail 22 is provided with the separation mechanism 23, the separation mechanism 23 plays a role in limiting and material staggering, after the first material is conveyed to the separation mechanism 23, the feeding module 3 performs first material suction, and after the second material is conveyed to the separation mechanism 23, the feeding module 3 performs second material suction, and so on, but in this embodiment, optionally, 4 batches of material can be sucked at one time, and certainly, the setting can be selected according to needs.
Further, with reference to fig. 1 and 5, the separating mechanism 23 includes a separating tray 231 which is capable of ascending and descending and has the same height as the discharging rail 22, a separating cylinder 232 is disposed below the separating tray 231, and the separating tray 231 is fixedly connected by a push rod 233 of the separating cylinder 232.
More specifically, when a first material arrives at the tail of the discharge rail 22, the first material enters the separation tray 231 of the separation mechanism 23, the separation tray 231 is pushed to rise by the separation cylinder 232 arranged below the separation tray 231, at this time, a subsequent material is stopped outside the separation tray 231, after the separation tray 231 rises to a predetermined position, the feeding module 3 sucks the first material, after the sucking is completed, the separation cylinder 232 descends to drive the separation tray 231 to descend to an initial position, the subsequent material enters the separation tray 231 again, the separation cylinder 232 continues to push to rise, after the separation tray 231 rises to the predetermined position, the feeding module 3 sucks a second material, and the steps are repeated until the feeding module 3 sucks a product completely, so that the discharge efficiency and the discharge quality are improved.
Further, referring to fig. 1 and 6, the feeding module 3 includes a mechanical arm 31 and a material suction mechanism 32 connected to the mechanical arm 31, the material suction mechanism 32 includes a material suction disc 33 and a control arm 34 fixedly connected to the material suction disc 33, and the control arm 34 can control the material suction disc 33 to move up and down, move and rotate.
Specifically, in the material suction process, the material suction mechanism 32 needs to suck the material through the material suction disc 33, and the control arm 34 can control the lifting, moving and rotating of the material suction disc 33 according to the requirement, so that the batch clamping of the material is realized.
Further, referring to fig. 7, a plurality of suction blocks 35 are arranged on the suction disc 33, a plurality of suction holes 36 are arranged on the suction blocks 35, a material clamping groove (not shown) is arranged on the bottom surface of the suction blocks 35, and the suction holes 36 are communicated with the bottom surface of the suction blocks 35.
It is specific, in order to realize the stability and the fastness of the absorption of material absorption dish 33, be provided with a plurality of suction blocks 35 on the material absorption dish 33, be provided with a plurality of suction holes 36 on the suction blocks 35, air exhaust device passes through suction holes 36 and constantly breathes in, forms the negative pressure for the material firmly inhales on material absorption block 35, thereby realizes the absorption of material, the bottom surface of suction blocks 35 is provided with the double-layered silo that is used for the cooperation to absorb the material, for absorb with the better cooperation of material, press from both sides the shape of silo with the shape of material cooperatees, just can make the material firmly block in press from both sides the silo, further improved the stability that the material absorbs.
Further, referring to fig. 8, the rotary injection molding module 4 includes a rotary table 43 and an injection molding device 44 disposed above the rotary table 43, wherein material slots 45 are symmetrically disposed on the rotary table 43 and respectively correspond to the feeding and discharging station 41 and the injection molding station 42.
Specifically, when the material loading module 3 is used for clamping materials in batches to the rotary injection molding module 4, the materials are placed in the material grooves 45 on the material loading and unloading station 41 in batches, the rotary table 43 rotates 180 degrees, the materials in the material grooves 45 on the material loading and unloading station 41 are rotated to the injection molding station 42, and meanwhile, the material loading module 3 is used for placing the taken materials into the material grooves 45 on the material loading and unloading station 41, so that the working time is saved, and the working flow is simplified.
Further, a pushing cylinder (not shown in the figure) for pushing the injection molded product upwards is arranged in the material groove 45, and in order to facilitate taking out the injection molded product by the subsequent blanking and distributing module 5, the pushing cylinder is arranged in the material groove 45 and pushes the product out by a certain height so as to be clamped conveniently.
Further, referring to fig. 9 and 10, the blanking and distributing module 5 includes a slide rail 51 and a material clamping cylinder 52 disposed on the slide rail 51, and a material clamping opening 53 for separating a product from a water gap is disposed below the material clamping cylinder 52.
Specifically, after the product is moulded plastics and is accomplished, revolving stage 43 continues to rotate 180, and the product that the injection moulding was accomplished on the station 42 of will moulding plastics is rotatory to go up unloading station 41, press from both sides material cylinder 52 and move to through slide rail 51 go up the top of unloading station 41, simultaneously, promote the cylinder and rise, with ejecting a height of product, press from both sides material cylinder 52 and promote press from both sides material mouth 53 and descend, press from both sides the material, press from both sides and get the success back, rethread slide rail 51 moves to material separation department, is gone on by pressing from both sides material mouth 53 the cutting off and the separation of injection moulding product and mouth of a river.
Further, referring to fig. 9 and 10, the blanking and distributing module 5 further includes a cutting table 56 disposed below the slide rail 51 and a downward slide 54, and the tails of the slide 54 are respectively connected to a material receiving box 55.
Specifically, the material clamping port 53 places the injection-molded product on the cutting table 56 to separate the water gap, after the separation is completed, the product directly falls down from the cutting table 56 and falls into the product collecting box, the material clamping port 53 continuously clamps the water gap to move to the position above the nearby slide 54, the water gap is loosened, and the product slides into the material receiving box 55 through the slide 54, so that a working cycle is completed.
Further, referring to fig. 11, the visual camera module 6 includes a camera 61 and a control display device 62, and the control display device 62 displays a frame fed back by the camera 61 in real time for observation and control.
Specifically, in order to further improve the automation degree and the work efficiency of equipment, still be provided with vision camera module 6 on this equipment, at the product blowing, take the material when shooing and detect, guarantee the accuracy of product position to and whether the product is moulded plastics well, whether the product takes out completely, can carry out real-time improvement to the nonstandard operation, observe simply easily and control, improved the yields.
Further, please continue to refer to fig. 11, the vision camera module 6 is disposed above the rotational injection module 4 and the feeding and distributing module 5.
Specifically, so set up, can conveniently clap the workflow of whole equipment, and can not influence the operating condition of other modules, be convenient for observe and control.
To sum up, the utility model discloses a full-automatic mold insert corollary equipment of moulding plastics, including rack platform, be provided with ejection of compact module, material loading module, the rotatory module of moulding plastics, unloading branch material module and vision camera module on the rack platform, the utility model provides a pair of full-automatic mold insert corollary equipment of moulding plastics has realized automation, efficient to the product mould plastics and the separation operation to guaranteed the quality of product, greatly reduced cost of labor and intensity of labour simultaneously, improved the productivity, effectively promoted work efficiency.
The embodiments of the present invention have been described with reference to the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and scope of the present invention, and these forms are within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic mold insert corollary equipment that moulds plastics, includes frame platform, its characterized in that, be provided with ejection of compact module, material loading module, rotatory module, unloading branch material module and vision camera module of moulding plastics on the frame platform, wherein:
the discharging module is characterized in that: the discharging device is used for realizing the regular discharging of the product in the appointed direction;
the feeding module comprises: the product releasing module is used for releasing the product on the rotary injection molding module;
the rotary injection molding module comprises: the injection molding machine is used for rotating and injecting the product, and is provided with two stations comprising a feeding and discharging station and an injection molding station;
the blanking and distributing module comprises: the material taking and distributing device is used for taking and distributing the injection molded product to realize the separation of the product and the water gap;
the visual camera module: and 3, placing materials, taking pictures when taking materials, ensuring the accuracy of the position of the product and completely taking out the product.
2. The full-automatic insert injection molding matching device according to claim 1, wherein the discharging module comprises a vibrating disc and a discharging rail connected with the vibrating disc, and a separating mechanism used for separating a product from the discharging rail is arranged at the tail of the discharging rail.
3. The full-automatic insert injection molding matching device according to claim 1, wherein the feeding module comprises a mechanical arm and a material sucking mechanism connected with the mechanical arm, the material sucking mechanism comprises a material sucking disc and a control arm fixedly connected with the material sucking disc, and the control arm can control the material sucking disc to lift, move and rotate.
4. The full-automatic insert injection molding matching equipment according to claim 3, wherein a plurality of suction blocks are arranged on the suction disc, a plurality of suction holes are arranged on the suction blocks, a material clamping groove is arranged on the bottom surface of each suction block, and the suction holes are communicated with the bottom surface of each suction block.
5. The full-automatic insert injection molding supporting equipment according to claim 1, wherein the rotary injection molding module comprises a rotary table and an injection molding device arranged above the rotary table, and material grooves are symmetrically arranged on the rotary table and respectively correspond to the feeding and discharging station and the injection molding station.
6. The full-automatic insert injection molding matching device according to claim 5, wherein a pushing cylinder for pushing an injection molded product upwards is arranged in the material groove.
7. The full-automatic insert injection molding matching equipment according to claim 1, wherein the blanking and distributing module comprises a slide rail and a material clamping cylinder arranged on the slide rail, and a material clamping opening for separating a product from a water gap is arranged below the material clamping cylinder.
8. The full-automatic insert injection molding supporting device according to claim 7, wherein the blanking and distributing module further comprises a cutting table and a downward slide, the cutting table and the downward slide are arranged below the slide rail, and the tail portions of the slides 54 are respectively connected with a material receiving box.
9. The full-automatic insert injection molding corollary apparatus according to claim 1, wherein the vision camera module comprises a camera and a control display device, and the control display device displays a picture fed back by the camera in real time for observation and control.
10. The fully automatic insert injection molding kit according to claim 1 or 9, wherein the vision camera module is disposed above the rotational injection molding module and the blanking and dispensing module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020779515.7U CN212498661U (en) | 2020-05-12 | 2020-05-12 | Full-automatic mold insert corollary equipment of moulding plastics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020779515.7U CN212498661U (en) | 2020-05-12 | 2020-05-12 | Full-automatic mold insert corollary equipment of moulding plastics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212498661U true CN212498661U (en) | 2021-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020779515.7U Active CN212498661U (en) | 2020-05-12 | 2020-05-12 | Full-automatic mold insert corollary equipment of moulding plastics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212498661U (en) |
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2020
- 2020-05-12 CN CN202020779515.7U patent/CN212498661U/en active Active
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Effective date of registration: 20230809 Address after: Room 101, No. 1, Jingcheng Second Road, Huangjiang Town, Dongguan City, Guangdong Province 523000 Patentee after: Dongguan Baisheng Precision Hardware Products Co.,Ltd. Address before: 523000 Room 101, No.5, Jingcheng 2nd Road, Huangjiang Town, Dongguan City, Guangdong Province Patentee before: Dongguan Aoli Precision Hardware Technology Co.,Ltd. |