CN219486381U - Automatic injection molding production line - Google Patents
Automatic injection molding production line Download PDFInfo
- Publication number
- CN219486381U CN219486381U CN202320370611.XU CN202320370611U CN219486381U CN 219486381 U CN219486381 U CN 219486381U CN 202320370611 U CN202320370611 U CN 202320370611U CN 219486381 U CN219486381 U CN 219486381U
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- injection molding
- conveyor belt
- pushing
- blanking
- moving device
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The utility model relates to an injection molding automatic production line, wherein a blanking device is arranged above an injection molding machine, a counter is arranged on the blanking device, a first conveyor belt is arranged at the side of the injection molding machine and below the blanking device, a detection device, a pushing rod and a mechanical gripper are sequentially arranged on the first conveyor belt along the moving direction, the pushing rod is positioned at the side surface of the first conveyor belt, a collecting frame is arranged at the other side of the pushing rod relative to the first conveyor belt, the first conveyor belt is intersected with a second conveyor belt, and a plurality of material frames are sequentially arranged on the second conveyor belt; the tip of pushing ram is the pushing ram, and the work bar of pushing ram fixed connection pushing motor, and the cylinder body of pushing motor is fixed to be set up, and injection molding machine quantity is a plurality of, sets gradually in the side of first conveyer belt, and mechanical tongs tip sets up snatchs the sucking disc. The utility model integrates injection molding, reduces manpower and improves production efficiency.
Description
Technical Field
The utility model relates to the technical field of injection molding equipment, in particular to an injection molding automation production line which integrates injection molding, reduces labor and improves production efficiency.
Background
Injection molding is a method for producing and shaping industrial products. Products are generally molded using rubber and plastic. Injection molding can also be divided into injection molding compression molding and die casting. Injection molding machines (simply referred to as injection molding machines or injection molding machines) are the main molding equipment for producing plastic products of various shapes from thermoplastic or thermosetting materials using plastic molding dies, and injection molding is performed by injection molding machines and dies.
Five advantages of injection molding: 1. high tolerance is repeatable; 2. a wide range of materials can be used; 3. the labor cost is low; 4. minimal waste loss; 5. the parts do not need to be continuously perfected after molding. Three disadvantages of injection molding: 1. expensive equipment investment. 2. The running costs can be high. 3. The parts must be designed to the specific molding requirements.
Injection molding is a relatively new way of manufacturing parts, which is a fast process for producing large numbers of identical items ranging from high precision engineering parts to disposable consumer products, injection molding is commonly used for mass production, which produces small products such as bottle caps, sink plugs, children's plastic toys, plastic containers, mold kits, disposable shavers and camera parts, and which can even mold large item parts such as boat hulls and automotive plastic shells.
The whole processes of blanking, detecting and packaging in the existing injection molding process are all separate procedures, and the process is not beneficial to mass production for increasingly-grown manpower. An injection molding integrated injection molding automatic production line capable of reducing labor and improving production efficiency is needed.
Disclosure of Invention
The utility model aims to provide an injection molding automation production line which integrates injection molding, reduces manpower and improves production efficiency.
An injection molding automation line comprising:
the injection molding machine is characterized in that a blanking device is arranged above the injection molding machine, a counter is arranged on the blanking device, a first conveyor belt is arranged on the side of the injection molding machine and below the blanking device, a detection device, a pushing rod and a mechanical gripper are sequentially arranged on the first conveyor belt along the moving direction, the pushing rod is positioned on the side face of the first conveyor belt, a collecting frame is arranged on the other side of the pushing rod relative to the first conveyor belt, the first conveyor belt is intersected with a second conveyor belt, and a plurality of material frames are sequentially arranged on the second conveyor belt;
the end part of the pushing rod is a pushing plate, the pushing plate is fixedly connected with a working rod of a pushing motor, a cylinder body of the pushing motor is fixedly arranged, the number of the injection molding machines is multiple, the injection molding machines are sequentially arranged on the side surface of the first conveyor belt, and the end part of the mechanical gripper is provided with a grabbing sucker.
The blanking sucker of the blanking device is fixedly connected with the working rod of the blanking rotating motor, the cylinder body of the blanking rotating motor is fixedly connected with the vertical moving device, and the vertical moving device is connected with the transverse moving device.
The vertical moving device and the transverse moving device are mutually perpendicular, the vertical moving device drives the blanking rotating motor to vertically and linearly move, and the transverse moving device drives the vertical moving device to horizontally and linearly move.
The detection device comprises a detection support, a camera and backlight lamps, wherein the detection support of the detection device is respectively fixed with the camera and the backlight lamps, the camera is opposite to the first conveyor belt, and the backlight lamps are positioned on two sides of the camera.
The material frame comprises a material frame body, wherein the lower parts of four corners of the material frame body are respectively provided with a material frame leg, the upper parts of the four corners are respectively provided with a material frame clamping groove, the material frame legs and the material frame clamping grooves are mutually matched, the upper parts of the material frame body are provided with openings, and more than one material placing groove is arranged.
The utility model discloses a blanking device arranged above an injection molding machine, wherein a counter is arranged on the blanking device, a first conveyor belt is arranged on the side of the injection molding machine and below the blanking device, a detection device, a pushing rod and a mechanical gripper are sequentially arranged on the first conveyor belt along the movement direction, the pushing rod is positioned on the side surface of the first conveyor belt, a collecting frame is arranged on the other side of the pushing rod relative to the first conveyor belt, the first conveyor belt is intersected with a second conveyor belt, and a plurality of material frames are sequentially arranged on the second conveyor belt; the tip of pushing ram is the pushing ram, and the work bar of pushing ram fixed connection pushing motor, and the cylinder body of pushing motor is fixed to be set up, and injection molding machine quantity is a plurality of, sets gradually in the side of first conveyer belt, and mechanical tongs tip sets up snatchs the sucking disc. The utility model integrates injection molding, reduces manpower and improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the injection molding machine and the blanking device of the present utility model;
FIG. 3 is a schematic diagram of the structure of the detecting device of the present utility model;
FIG. 4 is a front view of a frame of the present utility model;
in the figure: 1. the automatic feeding device comprises an injection molding machine, 2, a discharging device, 3, a counter, 4, a first conveying belt, 5, a detecting device, 6, a pushing rod, 7, a collecting frame, 8, a mechanical gripper, 9, a second conveying belt, 10, a material frame, 11, a discharging sucker, 12, a discharging rotating motor, 13, a vertical moving device, 14, a transverse moving device, 15, a detecting support, 16, a camera, 17, a backlight, 18, a material frame leg, 19, a material frame clamping groove, 20 and a material placing groove.
Detailed Description
The utility model is further described below with reference to the drawings and specific examples.
An injection molding automation line comprising: the device comprises an injection molding machine 1, wherein a blanking device 2 is arranged above the injection molding machine 1, a counter 3 is arranged on the blanking device 2, a first conveyor belt 4 is arranged on the side of the injection molding machine 1 and below the blanking device 2, a detection device 5, a pushing rod 6 and a mechanical gripper 8 are sequentially arranged on the first conveyor belt 4 along the moving direction, the pushing rod 6 is positioned on the side surface of the first conveyor belt 4, a collecting frame 7 is arranged on the other side of the pushing rod 6 relative to the first conveyor belt 4, the first conveyor belt 4 is intersected with a second conveyor belt 9, and a plurality of material frames 10 are sequentially arranged on the second conveyor belt 9; the tip of pushing ram 6 is the pushing ram, and the work bar of pushing ram fixed connection pushing motor, the cylinder body of pushing motor is fixed to be set up, and injection molding machine 1 quantity is a plurality of, sets gradually in the side of first conveyer belt 4, and mechanical tongs 8 tip sets up snatchs the sucking disc.
The blanking sucker 11 of the blanking device 2 is fixedly connected with a working rod of the blanking rotating motor 12, a cylinder body of the blanking rotating motor 12 is fixedly connected with the vertical moving device 13, and the vertical moving device 13 is connected with the transverse moving device 14. The vertical moving device 13 and the transverse moving device 14 are perpendicular to each other, the vertical moving device 13 drives the blanking rotating motor 12 to vertically and linearly move, and the transverse moving device 14 drives the vertical moving device 13 to horizontally and linearly move.
The detecting frame 15 of the detecting device 5 is respectively fixed with a camera 16 and a backlight 17, the camera 16 faces the first conveyor belt 4, and the backlight 17 is positioned at two sides of the camera 16. The four corners of the material frame 10 are respectively provided with material frame legs 18 at the lower part, material frame clamping grooves 19 at the upper part, the material frame legs 18 and the material frame clamping grooves 19 are matched with each other, the upper part of the material frame 10 is provided with an opening, and more than one material placing groove 20 is arranged.
The plastic part processed by the mold in the injection molding machine 1 is taken out through the blanking device 2, then is put into the first conveyor belt 4, the counter 3 records the action, after the plastic part is detected by the detection device 5, the qualified product directly enters the packaging procedure, the unqualified product is pushed by the pushing rod 6, and is pushed into the collecting frame 7 from the first conveyor belt 4 for collection. After entering the range of the mechanical gripper 8, the qualified product is gripped by the mechanical gripper 8, placed into a material frame 10 conveyed by the second conveyor belt 9, and conveyed by the second conveyor belt 9 for further packaging.
After the product is sucked by the blanking sucker 11 of the blanking device 2, the blanking sucker 12 rotates, the product is changed into vertical from horizontal, the vertical moving device 13 contracts and lifts the product, the product is sent to the upper part of the first conveyor belt 4 by the horizontal moving device 14, the vertical moving device 13 stretches out, the blanking sucker 11 is placed above the first conveyor belt 4, the blanking sucker 11 is loosened, and the product is placed on the first conveyor belt 4.
The camera 16 and the backlight 17 are respectively fixed on the detection support 15 of the detection device 5, products on the first conveyor belt 4 enter the detection device 5, the backlight 17 lights, the camera 16 collects images, image analysis is carried out on the collected images, and whether the products are qualified or not is detected.
The four corners of the material frame 10 are respectively provided with material frame legs 18 at the lower part, material frame clamping grooves 19 at the upper part, the material frame legs 18 and the material frame clamping grooves 19 are matched with each other, the upper part of the material frame 10 is provided with an opening, and more than one material placing groove 20 is arranged. The material frames 10 are mutually matched through the material frame legs 18 and the material frame clamping grooves 19, so that superposition is realized, and subsequent packaging is facilitated. The placement tank 20 is used for placing products and placing injuries.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (5)
1. An injection molding automation line, comprising:
the automatic feeding device comprises an injection molding machine (1), wherein a blanking device (2) is arranged above the injection molding machine (1), a counter (3) is arranged on the blanking device (2), a first conveying belt (4) is arranged below the blanking device (2) and on the side of the injection molding machine (1), a detection device (5), a pushing rod (6) and a mechanical gripper (8) are sequentially arranged on the first conveying belt (4) along the moving direction, the pushing rod (6) is positioned on the side face of the first conveying belt (4), a collecting frame (7) is arranged on the other side of the pushing rod (6) relative to the first conveying belt (4), the first conveying belt (4) is intersected with a second conveying belt (9), and a plurality of material frames (10) are sequentially arranged on the second conveying belt (9);
the end of the pushing rod (6) is a pushing plate, the pushing plate is fixedly connected with a working rod of a pushing motor, a cylinder body of the pushing motor is fixedly arranged, the number of the injection molding machines (1) is multiple, the injection molding machines are sequentially arranged on the side face of the first conveyor belt (4), and the end of the mechanical gripper (8) is provided with a grabbing sucker.
2. An injection molding automation production line according to claim 1, wherein a blanking sucker (11) of the blanking device (2) is fixedly connected with a working rod of a blanking rotating motor (12), a cylinder body of the blanking rotating motor (12) is fixedly connected with a vertical moving device (13), and the vertical moving device (13) is connected with a transverse moving device (14).
3. An injection molding automation production line according to claim 2, wherein the vertical moving device (13) and the lateral moving device (14) are perpendicular to each other, the vertical moving device (13) drives the blanking rotating motor (12) to vertically and linearly move, and the lateral moving device (14) drives the vertical moving device (13) to horizontally and linearly move.
4. An injection moulding automation line according to claim 1, characterized in that the camera (16) and the backlight (17) are fixed on the detection support (15) of the detection device (5) respectively, the camera (16) is opposite to the first conveyor belt (4), and the backlight (17) is located at two sides of the camera (16).
5. An injection molding automation line according to claim 1, wherein the four corners of the material frame (10) are respectively provided with material frame legs (18), the four corners are respectively provided with material frame clamping grooves (19), the material frame legs (18) and the material frame clamping grooves (19) are mutually matched, and more than one material placing groove (20) is arranged at the upper opening of the material frame (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320370611.XU CN219486381U (en) | 2023-03-02 | 2023-03-02 | Automatic injection molding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320370611.XU CN219486381U (en) | 2023-03-02 | 2023-03-02 | Automatic injection molding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219486381U true CN219486381U (en) | 2023-08-08 |
Family
ID=87478556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320370611.XU Active CN219486381U (en) | 2023-03-02 | 2023-03-02 | Automatic injection molding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219486381U (en) |
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2023
- 2023-03-02 CN CN202320370611.XU patent/CN219486381U/en active Active
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