CN210200139U - Real standard platform of spraying pile up neatly transfer machine - Google Patents
Real standard platform of spraying pile up neatly transfer machine Download PDFInfo
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- CN210200139U CN210200139U CN201920390424.1U CN201920390424U CN210200139U CN 210200139 U CN210200139 U CN 210200139U CN 201920390424 U CN201920390424 U CN 201920390424U CN 210200139 U CN210200139 U CN 210200139U
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Abstract
The utility model discloses a real standard platform of spraying pile up neatly transfer machine, include: the device comprises a feeding unit, a two-degree-of-freedom carrying unit, a conveying unit, a three-coordinate stacking unit, a stacking disc and a control unit. The feeding unit is used for supplying workpieces; the two-degree-of-freedom manipulator unit is used for conveying the blank material on the feeding unit to the spraying station and continuously conveying the blank material to the conveying unit after spraying is finished; the conveying unit is used for conveying the sprayed workpiece to a baking station, and continuously conveying the workpiece to a stacking station after the workpiece is finished; the three-coordinate stacking unit is used for stacking the processed workpieces in a material storage area according to a preset program; the control unit can set parameters such as spraying, baking, stacking and the like when the automatic line runs. An object of the utility model is to provide an automation line that collection feed, transport, spraying, transport, toast, pile up neatly technology are as an organic whole, can make the student master spraying and pile up neatly automation line process flow and equipment control principle fast.
Description
Technical Field
The utility model relates to a teaching equipment technical field especially relates to a real standard platform of spraying pile up neatly transfer machine.
Background
At present, the industry of China is rapidly developed, the electromechanical integration technology is increasingly promoted, and the social demand for talents with the technical knowledge background of electromechanical integration is increased. In the teaching process of colleges and universities, students learn a large amount of theoretical knowledge, but without proper practical equipment, the theoretical knowledge is difficult to convert into technical skills. In particular to a process flow and an equipment control principle of a spraying and stacking automatic production line, wherein related technologies such as servo control, step control, a sensor, temperature analog quantity PID control and the like are included.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a collection feed, transport, spraying, carry, toast, pile up neatly technology real standard platform of spraying pile up neatly transfer machine as an organic whole, can make the student understand fast and master spraying and pile up neatly automation line process flow and equipment control principle.
To achieve the purpose, the utility model adopts the following technical proposal:
a real standard platform of spraying and stacking automation line comprises a feeding unit, a two-degree-of-freedom carrying unit, a conveying unit, a three-coordinate stacking unit, a stacking plate and a control unit which are mutually independent, wherein the feeding unit is used for supplying workpieces; the two-degree-of-freedom manipulator unit is used for conveying the blank material on the feeding unit to the spraying station and continuously conveying the blank material to the conveying unit after spraying is finished; the conveying unit is used for conveying the sprayed workpiece to a baking station, and continuously conveying the workpiece to a stacking station after the workpiece is finished; the three-coordinate stacking unit is used for stacking the processed workpieces on the stacking tray according to a preset program.
Furthermore, the feeding unit comprises a bottom plate, a speed reduction motor, a material tray, a workpiece shifting plate, a material taking detection sensor and a material taking station, wherein the speed reduction motor is fixed on the material tray, the workpiece shifting plate is fixed on an output shaft of the speed reduction motor, the material taking detection sensor is fixed at a material taking position outside the material tray, and the material tray is fixed on the bottom plate through bolt connection.
Further, the two-degree-of-freedom carrying unit comprises a support, a stepping motor, a rotary shaft assembly, an arm, a lifting cylinder, a guide assembly, a pneumatic motor, a sucker and a spray gun, wherein the stepping motor is fixed on the support, the rotary shaft assembly is in key connection with an output shaft of the stepping motor, one end of the arm is fixed on the rotary shaft assembly, the other end of the arm is fixed on the guide assembly, the lifting cylinder drives the guide assembly to move up and down, the sucker is fixed on the pneumatic motor to do rotary motion, the sucker can adsorb workpieces, and the spray gun carries out spraying operation on the adsorbed workpieces.
Further, the conveying unit comprises an initial position sensor, a variable-frequency speed reducing motor, a baking chamber, a heating resistance wire, a temperature sensor, a terminal sensor, a conveying belt support, a conveying belt and an encoder, wherein the variable-frequency speed reducing motor drives the conveying belt to move, the initial position sensor is used for detecting whether a workpiece is placed on the conveying belt or not, the baking chamber is used for processing the sprayed workpiece, the heating resistance wire is fixed on the baking chamber and used for heating and feeding back a monitoring value through the temperature sensor, the conveying belt support is used for fixing the component, the encoder monitors the position of the conveying belt, and the conveying belt is used for conveying the workpiece.
Further, the three-coordinate stacking unit comprises a section bar support, a Y-axis module sliding block, an XY connecting piece, an X-axis module sliding block, an XZ connecting piece, a Z-axis module sliding block and a material grabbing component, wherein the Y-axis module is fixed by the support, the X-axis module is fixed on the Y-axis module sliding block by the XY connecting piece, the XZ connecting piece is respectively connected with the Z-axis module sliding block and the X-axis module sliding block, and the Z-axis module integrally moves up and down along the Z axis as the Z-axis module sliding block is fixed on the X-axis module sliding block. The grabbing component is arranged on the Z-axis module and used for grabbing workpieces to be stacked.
Furthermore, the stacking plate is used for stacking the processed workpieces, and a circular groove is formed in the stacking plate to facilitate positioning of the workpieces.
The control unit controls the whole line or the unit operation of the automatic line, and can set parameters such as spraying, baking, stacking and the like in the operation process.
It can be seen from the above technical scheme that, the utility model has the advantages that: the automatic production line integrates the processes of feeding, carrying, spraying, conveying, baking and stacking, and enables a student to quickly master the process flow and the equipment control principle of the spraying and stacking automatic production line.
The utility model has the advantages that:
(1) through the learning of the spraying and stacking automation line training platform, students master relevant technologies such as servo control, step control, sensors, temperature analog quantity PID control and the like, and have preliminary cognition on PLC-based control system programming;
(2) the practical training platform can communicate among the upper computer, the PLC and the frequency converter through an industrial Ethernet technology, controls the action of a production line through an upper computer signal, and can modify technological parameters such as spraying, baking, stacking and the like in real time. The students can control all actions of the production line through the upper computer, and further know the working principle of the automatic line control system.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a perspective view of the feeding unit of the present invention;
fig. 3 is a perspective view of the carrying unit of the present invention;
fig. 4 is a perspective view of the conveying unit of the present invention;
FIG. 5 is a perspective view of the stacking unit of the present invention;
in the figure: the device comprises a feeding unit 1, a bottom plate 11, a speed reducing motor 12, a material tray 13, a workpiece shifting plate 14, a material taking detection sensor 15 and a material taking station 16; the two-degree-of-freedom carrying unit 2, a support 21, a stepping motor 22, a rotating shaft assembly 23, an arm 24, a lifting cylinder 25, a guide assembly 26, a pneumatic motor 27, a suction cup 28 and a spray gun 29; the device comprises a conveying unit 3, an initial position sensor 31, a variable-frequency speed reducing motor 32, a baking chamber 33, a heating resistance wire 331, a temperature sensor 332, an end point sensor 34, a conveying belt bracket 35, a conveying belt 36 and an encoder 37; the three-coordinate stacking unit 4 comprises a section bar bracket 41, a Y-axis module 42, a Y-axis module slide block 421, an XY connecting piece 43, an X-axis module 44, an X-axis module slide block 441, an XZ connecting piece 45, a Z-axis module 46, a Z-axis module slide block 461 and a material grabbing component 47; a code tray 5 and a control unit 6.
Detailed Description
For further understanding of the contents, features and methods of use of the present invention, the following examples are illustrated in the accompanying drawings and detailed below:
reference is made to figures 1, 2, 3, 4 and 5.
As shown in fig. 1, the practical training platform is composed of a feeding unit 1, a two-degree-of-freedom carrying unit 2, a conveying unit 3, a three-coordinate stacking unit 4, a stacking tray 5 and a control unit 6 which are independent of each other, wherein the feeding unit 1 is used for supplying workpieces; the two-degree-of-freedom manipulator unit 2 is used for conveying the workpiece on the feeding unit to a spraying station and continuously conveying the workpiece to the conveying unit 3 after spraying is finished; the conveying unit 3 is used for conveying the sprayed workpiece to a baking station, and continuously conveying the workpiece to a stacking station after the workpiece is finished; the three-coordinate stacking unit 4 is used for stacking the processed workpieces on the stacking tray 5 according to the parameters set by the control unit 6.
As shown in fig. 2, the feeding unit 1 includes a bottom plate 11, a speed reduction motor 12, a material tray 13, a workpiece shifting plate 14, a material taking detection sensor 15, and a material taking station 16, wherein the speed reduction motor 12 is fixed on the material tray 13, the workpiece shifting plate 14 is fixed on an output shaft of the speed reduction motor, the material taking detection sensor 15 is fixed at a material taking position on the side surface of the material tray, and the material tray is fixed on the bottom plate through bolts.
When the workpiece shifting plate 14 rotates, the workpiece is driven to rotate, the workpieces are sequentially arranged and pushed to the material taking station 16, and when the material taking detection sensor 15 detects the workpieces, the speed reduction motor 12 stops rotating.
As shown in fig. 3, the two-degree-of-freedom carrying unit 2 includes a support 21, a stepping motor 22, a revolving shaft assembly 23, an arm 24, a lifting cylinder 25, a guiding assembly 26, a pneumatic motor 27, a suction cup 28, and a spray gun 29, wherein the stepping motor 22 is fixed on the support, the revolving shaft assembly 23 is connected with an output shaft of the stepping motor 22 through a key, one end of the arm 24 is fixed on the revolving shaft assembly 23, the other end of the arm is fixed on the guiding assembly 26, the lifting cylinder 25 drives the guiding assembly 26 to move up and down, the suction cup 28 is fixed on the pneumatic motor 27 to perform a revolving motion, the suction cup 28 can absorb a workpiece, and the spray gun 29 performs.
The arm 24 firstly absorbs the workpiece from the material taking station 16 by the suction cup 28, then rotates to the station where the spray gun 29 is located for spraying, the pneumatic motor 27 drives the workpiece to rotate so as to ensure that the surface of the workpiece is uniformly sprayed, and after the spraying operation is finished, the arm 24 continues to rotate to the conveying unit 3.
As shown in fig. 4, the conveying unit 3 comprises an initial position sensor 31, a variable frequency speed reducing motor 32, a baking chamber 33, a heating resistance wire 331, a temperature sensor 332, an end point sensor 34, a conveying belt bracket 35, a conveying belt 36 and an encoder 37, after the initial position sensor 31 detects that the workpiece is placed in position, the variable frequency speed reducing motor 32 drives the conveyer belt 36 to move, the encoder counts the running distance of the workpiece and feeds the counted distance back to the PLC, when the workpiece enters the baking chamber 33, the heating resistance wire 331 starts to heat, the temperature in the baking chamber 33 needs to be controlled within a certain range, and the indoor temperature is fed back to the PLC through the temperature sensor 332, the PLC controls the heating resistance wire 331 through PID operation, after the workpiece is baked for a certain time, and the conveyor belt continues to convey the stack to the position of the end point sensor 34, and the three-coordinate stacking unit 4 waits for stacking.
As shown in fig. 5, the three-coordinate palletizing unit 4 includes a profile bracket 41, a Y-axis module 42, a Y-axis module slider 421, an XY connector 43, an X-axis module 44, an X-axis module slider 441, an XZ connector 45, a Z-axis module 46, a Z-axis module slider 461, and a material grabbing component 47, where the bracket 41 fixes the Y-axis module 42, the XY connector 43 fixes the X-axis module 44 on the Y-axis module slider 421, the XZ connector 45 connects the Z-axis module slider 461 and the X-axis module slider 441 respectively, and since the Z-axis module slider 461 is fixed on the X-axis module slider 441, the Z-axis module 46 moves up and down along the Z-axis as a whole. The material grabbing component 47 is installed on the Z-axis module 46 and used for grabbing workpieces to be stacked.
As shown in fig. 1, the control unit 6 can perform parameter setting on the three-coordinate stacking unit 4, such as setting the initial position of material grabbing, the material placing position in the stacking tray 5, the placing direction of the workpiece, the number of rows, columns, layers and other parameters of workpiece stacking, and can set the speed parameters of each module.
As shown in fig. 1, the control unit 6 can set the automatic line to operate in a full line or in units, and can set parameters such as spraying time, baking time, temperature range, etc. during the operation.
It should be noted that the present invention does not relate to the improvement of the program method, and the implementation of the movement control, the step control, the parameter setting, etc. of the components in the controller belongs to the prior art, and can be implemented by an external purchase mode, and all the electronic components related in the present application are external purchases.
It can be seen from the above technical scheme that, the utility model has the advantages that: the automatic production line integrates the processes of feeding, carrying, spraying, conveying, baking and stacking, and enables a student to quickly master the process flow and the equipment control principle of the spraying and stacking automatic production line.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (6)
1. A real standard platform of spraying and stacking automation line is characterized in that the real standard platform is composed of a feeding unit, a two-degree-of-freedom carrying unit, a conveying unit, a three-coordinate stacking unit, a stacking tray and a control unit which are mutually independent, wherein the feeding unit is used for supplying workpieces; the two-degree-of-freedom manipulator unit is used for transporting the workpiece on the feeding unit to a spraying station and continuously transporting the workpiece to the conveying unit after spraying is finished; the conveying unit is used for conveying the sprayed workpiece to a baking station, and continuously conveying the workpiece to a stacking station after the workpiece is finished; and the three-coordinate stacking unit is used for stacking the processed workpieces in the stacking tray according to the parameters set by the control unit.
2. The practical training platform for the automatic spraying and stacking line according to claim 1, wherein the feeding unit comprises a bottom plate, a speed reduction motor, a material tray, a workpiece shifting plate, a material taking detection sensor and a material taking station, the speed reduction motor is fixed on the material tray, the workpiece shifting plate is fixed on an output shaft of the speed reduction motor, the material taking detection sensor is fixed at a material taking position outside the material tray, and the material tray is fixed on the bottom plate through bolt connection.
3. The practical training platform for the automatic spraying stacking line according to claim 1, wherein the two-degree-of-freedom carrying unit comprises a support, a stepping motor, a rotating shaft assembly, an arm, a lifting cylinder, a guide assembly, a pneumatic motor, a sucker and a spray gun, the stepping motor is fixed on the support, the rotating shaft assembly is in key connection with an output shaft of the stepping motor, one end of the arm is fixed on the rotating shaft assembly, the other end of the arm is fixed on the guide assembly, the lifting cylinder drives the guide assembly to move up and down, the sucker is fixed on the pneumatic motor to do rotary motion, the sucker can adsorb workpieces, and the spray gun performs spraying operation on the adsorbed workpieces.
4. The practical training platform for the automatic spraying and stacking line according to claim 1, wherein the conveying unit comprises an initial position sensor, a variable-frequency speed reduction motor, a baking chamber, a heating resistance wire, a temperature sensor, an end point sensor, a conveying belt support, a conveying belt and an encoder, the variable-frequency speed reduction motor drives the conveying belt to move, the initial position sensor is used for detecting whether a workpiece is placed on the conveying belt or not, the baking chamber is used for processing the sprayed workpiece, the heating resistance wire is used for heating and feeding back a monitoring value through the temperature sensor, the conveying belt support is used for fixing a component, the encoder monitors the moving position of the conveying belt, and the conveying belt is used for conveying the workpiece.
5. The practical training platform for the spray stacking automation line according to claim 1, wherein the three-coordinate stacking unit comprises a profile support, a Y-axis module slider, an XY connecting piece, an X-axis module slider, an XZ connecting piece, a Z-axis module slider and a material grabbing component, the Y-axis module is fixed by the support, the X-axis module is fixed on the Y-axis module slider by the XY connecting piece, the XZ connecting piece is respectively connected with the Z-axis module slider and the X-axis module slider, the Z-axis module moves up and down along the Z axis integrally as the Z-axis module slider is fixed on the X-axis module slider, and the material grabbing component is mounted on the Z-axis module and used for grabbing workpieces for stacking.
6. The practical training platform for the automatic spraying and stacking line according to claim 1, wherein the stacking plate is used for stacking machined workpieces, and is provided with a circular groove to facilitate positioning of the workpieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920390424.1U CN210200139U (en) | 2019-03-26 | 2019-03-26 | Real standard platform of spraying pile up neatly transfer machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920390424.1U CN210200139U (en) | 2019-03-26 | 2019-03-26 | Real standard platform of spraying pile up neatly transfer machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210200139U true CN210200139U (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920390424.1U Expired - Fee Related CN210200139U (en) | 2019-03-26 | 2019-03-26 | Real standard platform of spraying pile up neatly transfer machine |
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| Country | Link |
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| CN (1) | CN210200139U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113129673A (en) * | 2021-03-24 | 2021-07-16 | 广东三向智能科技股份有限公司 | Intelligent sensor technology application training equipment |
-
2019
- 2019-03-26 CN CN201920390424.1U patent/CN210200139U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113129673A (en) * | 2021-03-24 | 2021-07-16 | 广东三向智能科技股份有限公司 | Intelligent sensor technology application training equipment |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200327 |