CN206624398U - Photovoltaic sheet material high speed handling robot system - Google Patents

Photovoltaic sheet material high speed handling robot system Download PDF

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CN206624398U
CN206624398U CN201720397598.1U CN201720397598U CN206624398U CN 206624398 U CN206624398 U CN 206624398U CN 201720397598 U CN201720397598 U CN 201720397598U CN 206624398 U CN206624398 U CN 206624398U
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photovoltaic
sheet material
photovoltaic sheet
bottom plate
plate
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马宏
池小宇
姚路明
赵海军
刘超
王腾
王月亭
孙冰心
郭全花
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Hebei University of Architecture
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Hebei University of Architecture
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Abstract

本实用新型光伏板材高速搬运机器人系统,涉及板材自动化搬运作业。本实用新型由光伏板材分离系统、光伏板材运输系统、光伏板材厚度调节机构和控制系统组成。本实用新型通过自动化控制技术实现了板材的自动化搬运,减轻了工作人员的劳动强度。本实用新型通过摩擦轮将光伏板材切向输出,避免了光伏板材分离式由于气压造成的“粘结”问题,进而实现高速搬运,同时使光伏板材下落时可以无突变冲击落下,避免了破碎和隐裂等缺陷。本实用新型设有“人”字形引导器,可实现向两个方向分别搬运光伏板材,同时满足两个工位的光伏板材搬运要求。本实用新型设置光伏板材厚度调节机构,可以根据不同光伏板材的规格进行调节,适应多种规格的光伏板材输出。

The utility model relates to a photovoltaic plate high-speed transport robot system, which relates to plate automatic transport operations. The utility model is composed of a photovoltaic panel separation system, a photovoltaic panel transportation system, a photovoltaic panel thickness adjustment mechanism and a control system. The utility model realizes the automatic handling of the plate through the automatic control technology, and reduces the labor intensity of the staff. The utility model tangentially outputs the photovoltaic panels through the friction wheel, avoiding the "sticking" problem caused by air pressure in the separation of photovoltaic panels, and then realizes high-speed transportation. Defects such as cracks. The utility model is provided with a "herringbone"-shaped guide, which can realize the transportation of photovoltaic panels in two directions, and simultaneously meet the requirements of photovoltaic panels for two stations. The utility model is provided with a photovoltaic plate thickness adjustment mechanism, which can be adjusted according to the specifications of different photovoltaic plates, and is suitable for the output of photovoltaic plates of various specifications.

Description

光伏板材高速搬运机器人系统Photovoltaic panel high-speed handling robot system

技术领域technical field

本实用新型的技术方案涉及光伏板材自动化搬运系统,具体地说是光伏板材高速搬运机器人系统。The technical scheme of the utility model relates to an automatic handling system for photovoltaic panels, in particular to a high-speed delivery robot system for photovoltaic panels.

背景技术Background technique

近年来,各自动化生产作业大规模发展,其中机器人自动化搬运作业是一个典型的环节。光伏板材作为重要的生产资料,大量的出现在各种生产生活中,光伏板材搬运是光伏板材作业的重要组成部分。机器人自动搬运光伏板材作业是机器人自动化作业和光伏板材行业重要的技术领域,目前,因为光伏板材的种类繁多,力学特征各异,表面特征不同,光伏板材自动化搬运作业各有不同的技术手段,主要分为以下几类:串联机器人、直角坐标机器人、并联机器人;但是这些机器人大多都依赖吸盘,这类技术手段。如:CN105151772A公开了一种光伏板材搬运机器人,包括吸盘机械手、提升驱动装置、行走装置和控制系统,该机器人可以对表面光滑、气密性好质量适中的光伏板材进行自动化搬运,但是,当采用该技术手段搬运超薄易碎的光伏板材时经常遇到问题,吸盘从料垛上吸附搬运第一块光伏板材时第二块光伏板材会因两板之间的气压小等原因也会一起“粘”起来,行走到一半的时候第二块光伏板材又会随着气压的增大掉落下来,难以实现高速搬运,仅能缓慢搬运。即使缓慢搬运也会引起第二块光伏板材的小幅掉落,导致隐裂等缺陷。In recent years, various automated production operations have developed on a large scale, among which robot automated handling operations are a typical link. As an important means of production, photovoltaic panels appear in a large number in various production and life. Photovoltaic panel handling is an important part of photovoltaic panel operations. The automatic handling of photovoltaic panels by robots is an important technical field for robotic automation and the photovoltaic panel industry. At present, due to the wide variety of photovoltaic panels, different mechanical characteristics, and different surface features, there are different technical means for automatic handling of photovoltaic panels. The main Divided into the following categories: serial robots, rectangular coordinate robots, parallel robots; but most of these robots rely on suction cups, such technical means. For example: CN105151772A discloses a photovoltaic panel handling robot, which includes a suction cup manipulator, a lifting drive device, a walking device and a control system. The robot can automatically transport photovoltaic panels with smooth surfaces, good airtightness and moderate quality. This technical method often encounters problems when handling ultra-thin and fragile photovoltaic panels. When the suction cup absorbs and transports the first photovoltaic panel from the material stack, the second photovoltaic panel will be "unlocked" due to the small air pressure between the two panels. If it sticks, the second photovoltaic panel will fall down with the increase of air pressure when halfway through the walk. Even slow handling will cause a small drop of the second photovoltaic panel, resulting in defects such as cracks.

总之,现有技术产品不能很好的解决光伏板材搬运的技术问题,特别是高速搬运的技术问题。In a word, the products in the prior art cannot well solve the technical problem of photovoltaic plate handling, especially the technical problem of high-speed handling.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供光伏板材高速搬运机器人系统,能够进行光伏板材的自动化搬运作业,且可以进行高速搬运,并可以将光伏板材搬运至两个工位,为两个作业工位同时连续提供光伏板材供料支持。The technical problem to be solved by the utility model is: to provide a high-speed handling robot system for photovoltaic panels, which can carry out automatic handling of photovoltaic panels, and can carry out high-speed transportation, and can transport photovoltaic panels to two stations, providing two workers At the same time, it continuously provides support for photovoltaic panel material supply.

本实用新型解决该技术问题所采用的技术方案包括光伏板材高速搬运机器人系统,由光伏板材分离系统、光伏板材运输系统、光伏板材厚度调节机构和控制系统组成;光伏板材分离系统包括:基体、弹簧、光杠、推板、压力传感器、橡胶垫、光伏板材、摩擦轮、伺服电机、底板、直线电机、同步带轮A、同步带、同步带轮B,其中四条光杠相互平行且均固定在基体上,四条光杠按照前后两排分布,每排分为上下两根,底板固定在基体上位于光杠的下面,光伏板材竖直成垛形放置在底板上位于前后两排光杠之间,光伏板材垛的右侧与摩擦轮贴合,摩擦轮与同步带轮A连接,同步带轮A通过同步带与同步带轮B连接在一起,同步带轮B由伺服电机带动,推板上设置有通孔,推板通过通孔安装在光杠上,推板的右侧设置有橡胶垫,推板与橡胶垫之间设置有压力传感器,橡胶垫右侧与光伏板材接触,推板左侧安装有弹簧,弹簧的另一端连接在直线电机的输出端,直线电机固定在基体上;光伏板材运输系统包括:基体、接近开关、“T”形连接架、右传送带、步进电机、轴承、导轨滑块、丝杠螺母、导轨、丝杠、左传送带、“人”字形引导器,其中接近开关安装在基体上使得接近开关的检测端恰好位于光伏板材分离系统的输出口,“人”字形引导器位于光伏板材分离系统输出口的正下方,“人”字形引导器的下方设置有“T”形连接架,“T”形连接架连接在导轨滑块上,导轨滑块安装在导轨上,导轨两端固定在基体上,导轨滑块上连接有丝杠螺母,丝杠螺母安装在丝杠上,丝杠的一端通过轴承安装在基体上,丝杠的另一端通过轴承穿过基体并与步进电机的输出端连接在一起,步进电机固定在基体上,右传送带位于“人”字形引导器的右侧,右传送带的上表面低于“人”字形引导器最下端预设高度,左传送带位于“人”字形引导器的左侧,左传送带的上表面低于“人”字形引导器最下端预设高度;光伏板材厚度调节机构包括:底板、沉孔、“U”形孔、“L”形调节板、沉头螺钉、底板突齿、底板齿槽、“L”形调节板齿槽、“L”形调节板突齿、螺母,其中底板上设置有沉孔,“L”形调节板上设置有“U”形孔,“L”形调节板通过沉头螺钉安装在底板下方,恰好使“L”形调节板右端的上表面与底板上表面平齐,沉头螺钉穿过沉孔和“U”形孔,螺母旋合在沉头螺钉的末端,底板右侧设置有底板突齿和底板齿槽,“L”形调节板右端设置有“L”形调节板齿槽和“L”形调节板突齿,底板右侧和“L”形调节板右端通过各自的突齿和齿槽啮合在一起,形成锯齿形接缝,保证光伏板材移动过程中不会卡入接缝;控制系统由工业PLC控制。The technical solution adopted by the utility model to solve the technical problem includes a photovoltaic panel high-speed handling robot system, which is composed of a photovoltaic panel separation system, a photovoltaic panel transportation system, a photovoltaic panel thickness adjustment mechanism and a control system; the photovoltaic panel separation system includes: a substrate, a spring , light rod, push plate, pressure sensor, rubber pad, photovoltaic sheet, friction wheel, servo motor, bottom plate, linear motor, timing pulley A, timing belt, and timing pulley B, among which four light rods are parallel to each other and fixed on On the substrate, the four light bars are distributed in front and rear rows, and each row is divided into upper and lower two. The base plate is fixed on the base and located under the light bars. The photovoltaic panels are placed vertically in stacks on the bottom plate between the front and rear rows of light bars. , the right side of the photovoltaic panel stack is attached to the friction wheel, the friction wheel is connected to the timing pulley A, the timing pulley A is connected to the timing pulley B through the timing belt, the timing pulley B is driven by the servo motor, and the push plate There is a through hole, the push plate is installed on the light bar through the through hole, the right side of the push plate is provided with a rubber pad, and a pressure sensor is set between the push plate and the rubber pad, the right side of the rubber pad is in contact with the photovoltaic panel, and the left side of the push plate is A spring is installed on the side, and the other end of the spring is connected to the output end of the linear motor, and the linear motor is fixed on the substrate; the photovoltaic panel transportation system includes: substrate, proximity switch, "T"-shaped connecting frame, right conveyor belt, stepper motor, bearing , guide rail slider, lead screw nut, guide rail, lead screw, left conveyor belt, "herringbone"-shaped guide, where the proximity switch is installed on the base so that the detection end of the proximity switch is just located at the output port of the photovoltaic panel separation system, "person" The glyph guide is located directly below the output port of the photovoltaic panel separation system. There is a "T"-shaped connecting frame under the "herringbone"-shaped guide. The "T"-shaped connecting frame is connected to the guide rail slider, and the guide rail slider is installed on the guide rail. The two ends of the guide rail are fixed on the substrate, the guide rail slider is connected with a screw nut, the screw nut is installed on the screw, one end of the screw is installed on the substrate through a bearing, and the other end of the screw passes through the substrate through a bearing And connected with the output end of the stepping motor, the stepping motor is fixed on the substrate, the right conveyor belt is located on the right side of the "herringbone" guide, and the upper surface of the right conveyor belt is lower than the bottom of the "herringbone" guide Height, the left conveyor belt is located on the left side of the "herringbone"-shaped guide, and the upper surface of the left conveyor belt is lower than the preset height at the bottom of the "herringbone"-shaped guide; the photovoltaic panel thickness adjustment mechanism includes: bottom plate, counterbore, "U" shape Hole, "L" shaped adjusting plate, countersunk head screw, bottom plate protruding tooth, bottom plate tooth groove, "L" shaped adjusting plate tooth groove, "L" shaped adjusting plate protruding tooth, nut, wherein the bottom plate is provided with counterbore, " There is a "U"-shaped hole on the L-shaped adjustment plate, and the "L"-shaped adjustment plate is installed under the bottom plate through countersunk head screws, just to make the upper surface of the right end of the "L"-shaped adjustment plate flush with the upper surface of the bottom plate, and the countersunk head The screw goes through the countersunk hole and the "U"-shaped hole, and the nut is screwed on the end of the countersunk head screw. The right side of the bottom plate is provided with bottom plate protrusions and bottom plate tooth grooves, and the right end of the "L"-shaped adjustment plate is provided with an "L"-shaped adjustment plate The tooth groove and the protruding teeth of the "L" shape adjustment plate, the right side of the bottom plate and the right end of the "L" shape adjustment plate pass through their respective protruding teeth and The tooth grooves mesh together to form a zigzag seam, ensuring that the photovoltaic panels will not be stuck in the seam during the movement; the control system is controlled by an industrial PLC.

上述光伏板材高速搬运机器人系统,所述预设高度根据不同规格的光伏板材厚度设定。In the above-mentioned high-speed handling robot system for photovoltaic panels, the preset height is set according to the thickness of photovoltaic panels of different specifications.

上述光伏板材高速搬运机器人系统,所述“L”形调节板突齿的边缘设置有倒角。In the above-mentioned photovoltaic panel high-speed transport robot system, the edges of the protruding teeth of the "L"-shaped adjustment plate are provided with chamfers.

上述光伏板材高速搬运机器人系统,所述“人”字形引导器设置为两个90°圆弧。In the above-mentioned high-speed handling robot system for photovoltaic panels, the "herringbone"-shaped guides are set as two 90° arcs.

上述光伏板材高速搬运机器人系统,所述“人”字形引导器导轨的最上端的切线恰好处于铅垂位置。In the above-mentioned robot system for high-speed handling of photovoltaic panels, the tangent line of the uppermost end of the "herringbone"-shaped guide rail is exactly in the vertical position.

上述光伏板材高速搬运机器人系统,所述沉孔有两个。In the above-mentioned high-speed handling robot system for photovoltaic panels, there are two counterbores.

上述光伏板材高速搬运机器人系统,所述“U”形孔有两个。In the above-mentioned high-speed handling robot system for photovoltaic panels, there are two "U"-shaped holes.

上述光伏板材高速搬运机器人系统,所用部件是本技术领域的技术人员所熟知的,均通过公知的途径获得。所述部件的连接方法是本技术领域的技术人员所能掌握的。The components used in the above-mentioned high-speed handling robot system for photovoltaic panels are well known to those skilled in the art, and are all obtained through known means. The connection method of the components is within the grasp of those skilled in the art.

本实用新型的有益效果是:与现有技术相比,本实用新型光伏板材高速搬运机器人系统的突出特点和显著进步是:The beneficial effects of the utility model are: compared with the prior art, the outstanding features and significant progress of the utility model's photovoltaic panel high-speed handling robot system are:

(1)本实用新型通过自动化控制技术实现了光伏板材的自动化搬运,减轻了工作人员的劳动强度。(1) The utility model realizes the automatic handling of the photovoltaic panel through the automatic control technology, and reduces the labor intensity of the staff.

(2)本实用新型通过摩擦轮将光伏板材切向输出,无需吸盘吸附,避免了光伏板材分离式由于气压造成的“粘结”问题,进而实现高速搬运。(2) The utility model tangentially outputs the photovoltaic panels through the friction wheel, without suction cup adsorption, avoiding the problem of "bonding" caused by air pressure in the separation of photovoltaic panels, and realizing high-speed transportation.

(3)本实用新型设置有“人”字形引导器,可以实现同时向两个方向分别搬运光伏板材,可以同时满足两个工位的光伏板材搬运要求。(3) The utility model is equipped with a "herringbone"-shaped guide, which can carry photovoltaic panels in two directions at the same time, and can meet the requirements for handling photovoltaic panels at two stations at the same time.

(4)本实用新型设置光伏板材厚度调节机构,可以根据不同光伏板材的规格进行调节,适应多种规格的光伏板材输出。(4) The utility model is equipped with a photovoltaic panel thickness adjustment mechanism, which can be adjusted according to the specifications of different photovoltaic panels, and is suitable for the output of photovoltaic panels of various specifications.

(5)本实用新型设置的人”字形引导器导轨的最上端的切线恰好处于铅垂位置,使得光伏板材下落时可以无突变冲击落下,避免了破碎和隐裂等缺陷。(5) The tangent line of the uppermost end of the herringbone-shaped guide rail provided by the utility model is just in the vertical position, so that when the photovoltaic panel falls, it can fall without a sudden impact, avoiding defects such as broken and hidden cracks.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为本实用新型光伏板材高速搬运机器人系统的主体结构示意图。Fig. 1 is a schematic diagram of the main structure of the high-speed handling robot system for photovoltaic panels of the present invention.

图2为本实用新型光伏板材高速搬运机器人系统的光伏板材分离系统俯视图。Fig. 2 is a top view of the photovoltaic panel separation system of the photovoltaic panel high-speed handling robot system of the present invention.

图3为本实用新型光伏板材高速搬运机器人系统的底板结构图。Fig. 3 is a bottom plate structure diagram of the high-speed handling robot system for photovoltaic panels of the present invention.

图4为本实用新型光伏板材高速搬运机器人系统的“L”形调节板的结构图。Fig. 4 is a structural diagram of the "L"-shaped adjusting plate of the high-speed handling robot system for photovoltaic panels of the present invention.

图5为本实用新型光伏板材高速搬运机器人系统的光伏板材厚度调节机构的结构图。Fig. 5 is a structural diagram of a photovoltaic panel thickness adjustment mechanism of the photovoltaic panel high-speed handling robot system of the present invention.

图中,1.基体,2.弹簧,3.光杠,4.推板,5.压力传感器,6.橡胶垫,7.光伏板材,8.摩擦轮,9.同步带,10.伺服电机,11.接近开关,12.“T”形连接架,13.右传送带,14.控制系统,15.步进电机,16.轴承,17.导轨滑块,18.丝杠螺母,19.导轨,20.丝杠,21.左传送带,22.“人”字形引导器,23.光伏板材厚度调节机构,24.底板,25.直线电机,26.同步带轮A,27.同步带轮B,28.沉孔,29.“U”形孔,30.“L”形调节板,31.沉头螺钉,32.底板突齿,33.底板齿槽,34.“L”形调节板齿槽,35.“L”形调节板突齿,36.螺母。In the figure, 1. Substrate, 2. Spring, 3. Light rod, 4. Push plate, 5. Pressure sensor, 6. Rubber pad, 7. Photovoltaic plate, 8. Friction wheel, 9. Timing belt, 10. Servo motor , 11. Proximity switch, 12. "T" shaped connecting frame, 13. Right conveyor belt, 14. Control system, 15. Stepper motor, 16. Bearing, 17. Guide rail slider, 18. Lead screw nut, 19. Guide rail , 20. Lead screw, 21. Left conveyor belt, 22. "Herringbone"-shaped guide, 23. Photovoltaic sheet thickness adjustment mechanism, 24. Bottom plate, 25. Linear motor, 26. Timing pulley A, 27. Timing pulley B . Groove, 35. " L " shape adjusting plate protruding tooth, 36. nut.

具体实施方式detailed description

图1和图2所示实施例表明,本实用新型光伏板材高速搬运机器人系统的由光伏板材分离系统、光伏板材运输系统、光伏板材厚度调节机构23组成,光伏板材分离系统包括:基体1、弹簧2、光杠3、推板4、压力传感器5、橡胶垫6、光伏板材7、摩擦轮8、伺服电机10、底板24、直线电机25、同步带轮A26、同步带9、同步带轮B27,其中四条光杠3相互平行且均固定在基体1上,四条光杠3按照前后两排分布,每排分为上下两根,用于限制光伏板材7前后运动,底板24固定在基体1上位于光杠3的下面,用于拖住光伏板材料垛,光伏板材7竖直成垛形放置在底板24上位于前后两排光杠3之间,光伏板材料垛的右侧与摩擦轮8贴合,摩擦轮8与同步带轮A26连接,同步带轮A26通过同步带9与同步带轮B27连接在一起,同步带轮B27由伺服电机10带动,伺服电机10可以控制摩擦轮8的旋转圈数,推板4上设置有通孔,推板4通过通孔安装在光杠3上,推板4可以实现在光杠3上左右滑动,推板4的右侧设置有橡胶垫6,起到缓冲作用,推板4与橡胶垫6之间设置有压力传感器5,用于检测推力的大小,橡胶垫6右侧与光伏板材7接触,推板4左侧安装有弹簧2,弹簧2的另一端连接在直线电机25的输出端,弹簧2其缓冲作用,避免直线电机25运动对光伏板材料垛形成冲击,直线电机25固定在基体1上;光伏板材运输系统包括:基体1、接近开关11、“T”形连接架12、右传送带13、步进电机15、轴承16、导轨滑块17、丝杠螺母36、导轨19、丝杠20、左传送带21、“人”字形引导器22,其中接近开关11安装在基体1上使得接近开关11的检测端恰好位于光伏板材分离系统的输出口,接近开关11用于检测输出光伏板材7的位置,判断光伏板材7是否完全脱离分离系统,“人”字形引导器22位于光伏板材分离系统输出口的正下方,用于接住分离出来的光伏板材7,“人”字形引导器22的下方设置有“T”形连接架12,“T”形连接架12连接在导轨滑块17上,导轨滑块17安装在导轨19上,导轨19两端固定在基体1上,导轨滑块17上连接有丝杠螺母36,丝杠螺母36安装在丝杠20上,丝杠20的一端通过轴承16安装在基体1上,丝杠20的另一端通过轴承16穿过基体1并与步进电机15的输出端连接在一起,步进电机15固定在基体1上,步进电机15可以通过上述机构控制“人”字形引导器22左右摆动,进而将光伏板材7分别搬运至两侧的传送带上,右传送带13位于“人”字形引导器22的右侧,右传送带13的上表面低于“人”字形引导器22最下端预设高度,左传送带21位于“人”字形引导器22的左侧,左传送带21的上表面低于“人”字形引导器22最下端预设高度,两侧的传送带负责将光伏板材7运输至作业工位,控制系统14由工业PLC控制,控制系统14位于机器人系统的下方,负责控制整个机器人的运行。The embodiment shown in Fig. 1 and Fig. 2 shows that the high-speed handling robot system for photovoltaic panels of the present invention is composed of a photovoltaic panel separation system, a photovoltaic panel transportation system, and a photovoltaic panel thickness adjustment mechanism 23. The photovoltaic panel separation system includes: a substrate 1, a spring 2. Light rod 3, push plate 4, pressure sensor 5, rubber pad 6, photovoltaic plate 7, friction wheel 8, servo motor 10, bottom plate 24, linear motor 25, timing pulley A26, timing belt 9, timing pulley B27 , where the four light bars 3 are parallel to each other and fixed on the substrate 1, the four light bars 3 are distributed in two rows, front and back, and each row is divided into two up and down, which are used to limit the forward and backward movement of the photovoltaic panel 7, and the bottom plate 24 is fixed on the substrate 1 It is located under the light bar 3 and is used to drag the stack of photovoltaic panel materials. The photovoltaic panel material 7 is vertically stacked and placed on the bottom plate 24 between the front and rear rows of light bars 3. The right side of the photovoltaic panel material stack is in contact with the friction wheel 8 Fitting, the friction wheel 8 is connected with the synchronous pulley A26, the synchronous pulley A26 is connected with the synchronous pulley B27 through the synchronous belt 9, the synchronous pulley B27 is driven by the servo motor 10, and the servo motor 10 can control the rotation of the friction wheel 8 The number of turns, the push plate 4 is provided with a through hole, the push plate 4 is installed on the light rod 3 through the through hole, the push plate 4 can slide left and right on the light rod 3, and the right side of the push plate 4 is provided with a rubber pad 6, To play a buffer role, a pressure sensor 5 is arranged between the push plate 4 and the rubber pad 6 to detect the magnitude of the thrust. The other end of the spring 2 is connected to the output end of the linear motor 25, and the buffer function of the spring 2 prevents the movement of the linear motor 25 from forming an impact on the stack of photovoltaic panel materials. The linear motor 25 is fixed on the substrate 1; the photovoltaic panel transportation system includes: the substrate 1, the Switch 11, "T"-shaped connecting frame 12, right conveyor belt 13, stepping motor 15, bearing 16, guide rail slider 17, lead screw nut 36, guide rail 19, lead screw 20, left conveyor belt 21, "herringbone" guide 22, wherein the proximity switch 11 is installed on the substrate 1 so that the detection end of the proximity switch 11 is just located at the output port of the photovoltaic panel separation system, the proximity switch 11 is used to detect the position of the output photovoltaic panel 7, and judge whether the photovoltaic panel 7 is completely separated from the separation system , the "herringbone"-shaped guide 22 is located directly below the output port of the photovoltaic panel separation system, and is used to catch the separated photovoltaic panels 7, and a "T"-shaped connecting frame 12 is provided under the "herringbone"-shaped guide 22, " The T”-shaped connecting frame 12 is connected on the guide rail slider 17, the guide rail slider 17 is installed on the guide rail 19, the two ends of the guide rail 19 are fixed on the base body 1, the guide rail slider 17 is connected with a screw nut 36, and the screw nut 36 Installed on the lead screw 20, one end of the lead screw 20 is installed on the base body 1 through the bearing 16, and the other end of the lead screw 20 passes through the base body 1 through the bearing 16 and is connected with the output end of the stepper motor 15, the stepper motor 15 is fixed on the substrate 1, and the stepper motor 15 can control the "herringbone" shape guide 22 to swing left and right through the above mechanism, and then transport the photovoltaic panels 7 to the two sides respectively. On the side conveyor belt, the right conveyor belt 13 is located on the right side of the "herringbone"-shaped guide 22, the upper surface of the right conveyor belt 13 is lower than the preset height of the lowermost end of the "herringbone"-shaped guide 22, and the left conveyor belt 21 is located on the "herringbone"-shaped guide. On the left side of the device 22, the upper surface of the left conveyor belt 21 is lower than the preset height of the lowermost end of the "herringbone"-shaped guide 22, and the conveyor belts on both sides are responsible for transporting the photovoltaic panel 7 to the work station. The control system 14 is controlled by an industrial PLC. The control system 14 is located below the robot system and is responsible for controlling the operation of the entire robot.

图3所示实施例表明,底板24上设置有沉孔28,底板24右侧设置有底板突齿32和底板齿槽33。The embodiment shown in FIG. 3 shows that the base plate 24 is provided with a counterbore 28 , and the right side of the base plate 24 is provided with a base plate protruding tooth 32 and a base plate tooth groove 33 .

图4所示实施例表明,“L”形调节板30上设置有“U”形孔29,“L”形调节板30右端设置有“L”形调节板齿槽34和“L”形调节板突齿35。The embodiment shown in Figure 4 shows that the "L" shape adjustment plate 30 is provided with a "U" shape hole 29, and the right end of the "L" shape adjustment plate 30 is provided with an "L" shape adjustment plate tooth groove 34 and an "L" shape adjustment Plate protruding teeth 35.

图5所示实施例表明,光伏板材厚度调节机构23包括:底板24、沉孔28、“U”形孔29、“L”形调节板30、沉头螺钉31、底板突齿32、底板齿槽33、“L”形调节板齿槽34、“L”形调节板突齿35、螺母36,其中底板24上设置有沉孔28,“L”形调节板30上设置有“U”形孔29,“L”形调节板30通过沉头螺钉31安装在底板24下方,恰好使“L”形调节板30右端的上表面与底板24上表面平齐,沉头螺钉31穿过沉孔28和“U”形孔29,螺母36旋合在沉头螺钉31的末端,沉头螺钉31和螺母36的结构完成“L”形调节板30与底板24之间的连接,底板24右侧设置有底板突齿32和底板齿槽33,“L”形调节板30右端设置有“L”形调节板齿槽34和“L”形调节板突齿35,底板24右侧和“L”形调节板30右端通过各自的突齿和齿槽啮合在一起,形成锯齿形接缝,保证光伏板材7移动过程中不会卡入接缝,“L”形调节板30调节通过其上“U”形孔29与螺钉相互位置实现左右位置的调节,从而改变“L”形调节板30最右侧与摩擦轮8最左端的水平距离,进而实现对于不同厚度光伏板材7的适应性调节。The embodiment shown in Figure 5 shows that the photovoltaic panel thickness adjustment mechanism 23 includes: a bottom plate 24, a counterbore 28, a "U" shaped hole 29, an "L" shaped adjustment plate 30, a countersunk head screw 31, a bottom plate protruding tooth 32, and a bottom plate tooth Groove 33, "L" shaped adjusting plate tooth groove 34, "L" shaped adjusting plate protruding tooth 35, nut 36, wherein the bottom plate 24 is provided with counterbore 28, "L" shaped adjusting plate 30 is provided with "U" shaped Hole 29, "L" shaped adjusting plate 30 is installed under the bottom plate 24 through countersunk head screws 31, just make the upper surface of the right end of "L" shaped adjusting plate 30 flush with the upper surface of the bottom plate 24, and countersunk head screws 31 pass through the countersunk holes 28 and "U" shaped hole 29, the nut 36 is screwed on the end of the countersunk screw 31, the structure of the countersunk screw 31 and the nut 36 completes the connection between the "L" shaped adjustment plate 30 and the base plate 24, the right side of the base plate 24 Bottom plate protruding teeth 32 and bottom plate tooth grooves 33 are provided, and the right end of the “L” shaped adjusting plate 30 is provided with “L” shaped adjusting plate tooth grooves 34 and “L” shaped adjusting plate protruding teeth 35, the right side of the bottom plate 24 and the “L” The right ends of the adjusting plate 30 are meshed together through their respective protruding teeth and tooth grooves to form a zigzag seam to ensure that the photovoltaic panels 7 will not be stuck into the seam during the movement, and the “L” shaped adjusting plate 30 is adjusted through the upper The mutual position of the "-shaped hole 29 and the screw realizes the adjustment of the left and right positions, thereby changing the horizontal distance between the rightmost side of the "L"-shaped adjustment plate 30 and the leftmost end of the friction wheel 8, thereby realizing adaptive adjustment for photovoltaic panels 7 of different thicknesses.

实施例1Example 1

按照上述图1~图5所示,制得光伏板材高速搬运机器人系统,其中预设高度根据不同规格的光伏板材7厚度设定,“L”形调节板突齿35的边缘设置有倒角,“人”字形引导器22设置为两个90°圆弧,“人”字形引导器22导轨的最上端的切线恰好处于铅垂位置,“U”形孔29有两个,沉孔28有两个。According to the above-mentioned Figures 1 to 5, a high-speed handling robot system for photovoltaic panels is produced, wherein the preset height is set according to the thickness of photovoltaic panels 7 of different specifications, and the edges of the protruding teeth 35 of the "L"-shaped adjustment plate are provided with chamfers. The "herringbone"-shaped guide 22 is set as two 90° arcs, the tangent of the uppermost end of the guide rail of the "herringbone"-shaped guide 22 is just in the vertical position, there are two "U"-shaped holes 29, and there are two counterbores 28 .

下面以将以一次光伏板材7搬运为例。The following will take the handling of a photovoltaic panel 7 as an example.

第一步,人工批量上料The first step, manual batch loading

人工将成垛的光伏板材7竖直放置在底板24上,左右方向上位于橡胶垫6和摩擦轮8之间,前后方向上位于前后两排光杠3之间,由于弹簧2的弹力,光伏板材料垛初步得到固定,完成上料。Manually place the stacked photovoltaic panels 7 vertically on the bottom plate 24, between the rubber pad 6 and the friction wheel 8 in the left and right directions, and between the front and rear rows of light bars 3 in the front and rear directions. Due to the elastic force of the spring 2, the photovoltaic panels The material stack is initially fixed and the loading is completed.

第二步,光伏板材7分离In the second step, the photovoltaic panel 7 is separated

机器人系统启动,机器人系统自检,自检完成后,直线电机25运行,向右推动光伏板材料垛,直到压力传感器5的值达到预定值,判断为光伏板材料垛右侧与摩擦轮8贴紧;然后直线电机25反向运行一段时间,弹簧2压缩量减少,将板材料垛之间的压力减少一部分,降低摩擦对光伏板材7的损耗,然后伺服电机10启动,带动摩擦轮8逆时针旋转设定圈数,光伏板材料垛最右侧的光伏板材7因受到摩擦力的作用,向下运动,与料垛分离开,进入下方区域,完成光伏板材7分离。The robot system starts, and the robot system performs self-inspection. After the self-inspection is completed, the linear motor 25 runs to push the stack of photovoltaic panel materials to the right until the value of the pressure sensor 5 reaches the predetermined value. It is judged that the right side of the stack of photovoltaic panel materials is in contact with the friction wheel 8 Tight; then the linear motor 25 runs in reverse for a period of time, the compression of the spring 2 decreases, and the pressure between the plate material stacks is reduced by a part, reducing the loss of the friction to the photovoltaic plate 7, and then the servo motor 10 is started, driving the friction wheel 8 counterclockwise The number of rotations is set, and the photovoltaic panel 7 on the far right of the photovoltaic panel material stack moves downward due to friction, separates from the material stack, and enters the lower area to complete the separation of the photovoltaic panel 7.

第三步,光伏板材7运输The third step, photovoltaic panel 7 transportation

接近开关11检测到由上方下落的光伏板材7,判断为光伏板材7分离作业开始,由于光伏板材7下落,紧接着接近开关11将检测不到光伏板材7,判断为光伏板材7完全脱离分离机构进入运输机构,在“人”字形引导器22的引导下,光伏板材7滑落到左侧的输送带上,左输送带工作,将光伏板材7运送至作业工位1,同时步进电机15工作,通过丝杠20、轨道滑块和“T”形连接架12控制“人”字形引导器22向左运动,使“人”字形引导器22的右侧导轨位于光伏板材分离系统输出口的正下方,重复第二步动作,“人”字形引导器22将光伏板材7引导至右侧传送带,右传送带13将光伏板材7运送至作业工位2,步进电机15反向旋转,带动“人”字形引导器22向右运动,使“人”字形引导器22的左侧导轨位于位于光伏板材分离系统输出口的正下方,重复第二步动作,如此循环直至光伏板材7全部被搬运完毕,报警缺料。The proximity switch 11 detects the photovoltaic panel 7 falling from above, and it is judged that the separation operation of the photovoltaic panel 7 has started. Since the photovoltaic panel 7 falls, the proximity switch 11 will not detect the photovoltaic panel 7 immediately, and it is judged that the photovoltaic panel 7 is completely separated from the separation mechanism. Entering the transportation mechanism, under the guidance of the "herringbone"-shaped guide 22, the photovoltaic panel 7 slides onto the left conveyor belt, and the left conveyor belt works to transport the photovoltaic panel 7 to the working station 1, while the stepping motor 15 works , through the lead screw 20, the track slider and the "T"-shaped connecting frame 12 to control the "herringbone"-shaped guide 22 to move to the left, so that the right guide rail of the "herringbone"-shaped guide 22 is located in the positive direction of the output port of the photovoltaic panel separation system. Below, repeat the second step. The "herringbone" guide 22 guides the photovoltaic panel 7 to the right conveyor belt, and the right conveyor belt 13 transports the photovoltaic panel 7 to the work station 2. The stepping motor 15 rotates in reverse to drive the "human" The ""-shaped guide 22 moves to the right, so that the left guide rail of the "herringbone"-shaped guide 22 is located directly below the output port of the photovoltaic panel separation system, and the second step is repeated until all the photovoltaic panels 7 are transported. Alarm shortage.

第四步,板材厚度调节The fourth step, plate thickness adjustment

当板材规格发生变化,可松开螺母36,调节“L”形调节板30上“U”形孔29与螺钉的相对位置,改变“L”形调节板30右侧与摩擦轮8左侧的距离,适应新的光伏板材7的厚度,然后旋紧螺母36,完成调节。调节过程中应该注意,调节行程的问题,保证“L”形调节板30与底板24的接缝处于锯齿形,而不是直线,以免板材掉落卡在接缝中,引起破碎。When the plate specification changes, the nut 36 can be loosened to adjust the relative position of the "U"-shaped hole 29 on the "L"-shaped adjustment plate 30 and the screw, and change the position between the right side of the "L"-shaped adjustment plate 30 and the left side of the friction wheel 8. The distance is adapted to the thickness of the new photovoltaic panel 7, and then the nut 36 is tightened to complete the adjustment. During the adjustment process, attention should be paid to the issue of the adjustment stroke to ensure that the seam between the "L" shaped adjustment plate 30 and the bottom plate 24 is in a zigzag shape instead of a straight line, so as to prevent the board from falling and getting stuck in the seam, causing breakage.

Claims (7)

1. photovoltaic sheet material high speed handling robot system, by photovoltaic sheet material piece-rate system, photovoltaic sheet material transportation system, photovoltaic sheet material Thickness adjusting mechanism and control system composition, it is characterised in that:Photovoltaic sheet material piece-rate system includes matrix, spring, feed rod, pushed away Plate, pressure sensor, rubber blanket, photovoltaic sheet material, friction pulley, servomotor, bottom plate, linear electric motors, synchronous pulley A, timing belt, Synchronous pulley B, wherein four feed rods are parallel to each other and are each attached on matrix, four feed rods are distributed according to front two rows, often arrange It is divided into two up and down, bottom plate is fixed on matrix below feed rod, and photovoltaic sheet material is placed on position into pile shape vertically Between front two rows feed rod, the right side of photovoltaic pack is bonded with friction pulley, and friction pulley is connected with synchronous pulley A, timing belt Wheel A is linked together by timing belt and synchronous pulley B, and synchronous pulley B is driven by servomotor, and through hole is provided with push pedal, Push pedal is arranged on feed rod by through hole, and rubber blanket is provided with the right side of push pedal, and pressure biography is provided between push pedal and rubber blanket Sensor, rubber blanket right side and photovoltaic web contact, push pedal left side are provided with spring, and the other end of spring is connected to linear electric motors Output end, linear electric motors are fixed on matrix;Photovoltaic sheet material transportation system includes matrix, proximity switch, "T"-shaped link, the right side Conveyer belt, stepper motor, bearing, guide rail slide block, feed screw nut, guide rail, leading screw, left conveyer belt, " people " font guiding device, wherein Proximity switch, which is arranged on matrix, causes the test side of proximity switch to be located exactly at the delivery outlet of photovoltaic sheet material piece-rate system, " people " Font guiding device is located at the underface of photovoltaic sheet material piece-rate system delivery outlet, is provided with below " people " font guiding device "T"-shaped Link, "T"-shaped link are connected on guide rail slide block, and guide rail slide block is arranged on guide rail, and guide rail both ends are fixed on matrix, Feed screw nut is connected with guide rail slide block, feed screw nut is arranged on leading screw, and one end of leading screw is arranged on matrix by bearing, The other end of leading screw is linked together through matrix and with the output end of stepper motor by bearing, and stepper motor is fixed on matrix On, right conveyer belt is located at the right side of " people " font guiding device, and the upper surface of right conveyer belt is less than " people " font guiding device bottom Preset height, left conveyer belt are located at the left side of " people " font guiding device, and the upper surface of left conveyer belt is less than " people " font guiding device Bottom preset height;Photovoltaic sheet material thickness adjusting mechanism includes bottom plate, counterbore, " u "-shaped hole, " L " shape adjustable plate, countersunk head spiral shell Nail, bottom plate lobe, bottom plate teeth groove, " L " shape adjustable plate teeth groove, " L " shape adjustable plate lobe, nut, it is heavy to be provided with its bottom plate Hole, " u "-shaped hole is provided with " L " shape adjustable plate, " L " shape adjustable plate is arranged on below bottom plate by sunk screw, is made just " L " The upper surface of shape adjustable plate right-hand member is concordant with plate upper surface, and sunk screw is screwed in countersunk head through counterbore and " u "-shaped hole, nut The end of screw, bottom plate right side are provided with bottom plate lobe and bottom plate teeth groove, and " L " shape adjustable plate right-hand member is provided with " L " shape adjustable plate Teeth groove and " L " shape adjustable plate lobe, bottom plate right side and " L " shape adjustable plate right-hand member are engaged on one by respective lobe and teeth groove Rise, form zigzag seam, ensure that in photovoltaic sheet material moving process seam will not be caught in;Control system is controlled by industrial PLC.
2. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:The preset height root Set according to the photovoltaic sheet metal thickness of different size.
3. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:" L " the shape regulation The edge of plate lobe is provided with chamfering.
4. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:" people " font draws Lead device and be arranged to two 90 ° of circular arcs.
5. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:" people " font draws The tangent line of the top of device guide rail is led just at plumb position.
6. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:The counterbore has two It is individual.
7. photovoltaic sheet material high speed handling robot system according to claim 1, it is characterised in that:The " u "-shaped hole has Two.
CN201720397598.1U 2017-04-17 2017-04-17 Photovoltaic sheet material high speed handling robot system Withdrawn - After Issue CN206624398U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927244A (en) * 2017-04-17 2017-07-07 河北建筑工程学院 Photovoltaic sheet material high speed handling robot system
CN108082601A (en) * 2017-11-22 2018-05-29 河南中烟工业有限责任公司 A kind of GD packing machine strips cigarette separator
CN109823823A (en) * 2019-04-09 2019-05-31 李开诗 Facial mask processing is with placing mechanism
CN113370319A (en) * 2021-06-09 2021-09-10 姚鹏 One-time forming device for bamboo-wood laminated symmetrical holes

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927244A (en) * 2017-04-17 2017-07-07 河北建筑工程学院 Photovoltaic sheet material high speed handling robot system
CN106927244B (en) * 2017-04-17 2022-08-09 河北建筑工程学院 High-speed transfer robot system of photovoltaic panel
CN108082601A (en) * 2017-11-22 2018-05-29 河南中烟工业有限责任公司 A kind of GD packing machine strips cigarette separator
CN109823823A (en) * 2019-04-09 2019-05-31 李开诗 Facial mask processing is with placing mechanism
CN109823823B (en) * 2019-04-09 2020-12-15 广州白云山维一实业股份有限公司 A placement mechanism for mask processing
CN113370319A (en) * 2021-06-09 2021-09-10 姚鹏 One-time forming device for bamboo-wood laminated symmetrical holes

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