CN212193368U - A fully automatic paper cutting machine - Google Patents
A fully automatic paper cutting machine Download PDFInfo
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- CN212193368U CN212193368U CN202020114189.8U CN202020114189U CN212193368U CN 212193368 U CN212193368 U CN 212193368U CN 202020114189 U CN202020114189 U CN 202020114189U CN 212193368 U CN212193368 U CN 212193368U
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Abstract
Description
技术领域technical field
本实用新型属于纸张切割设备技术领域,具体涉及一种全自动纸张切割机。The utility model belongs to the technical field of paper cutting equipment, in particular to an automatic paper cutting machine.
背景技术Background technique
在相纸、黏贴纸等一些印刷有图案的纸张产品生产中,需要对这些纸张进行切割,这类纸张的长度较短,现有技术中基本采用手动切割装置对这类纸张进行切割,需要人工将纸张对准手动切割装置上的刀具对纸张进行定位,然后手动驱动刀具对纸张进行切割,工作效率十分低。In the production of some printed paper products such as photographic paper and stickers, these papers need to be cut. The length of such papers is short. In the prior art, manual cutting devices are basically used to cut such papers, which requires manual labor. Aligning the paper with the cutter on the manual cutting device to position the paper, and then manually driving the cutter to cut the paper, the work efficiency is very low.
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有技术中手动切割纸张的弊端,提供一种全自动纸张切割机,该纸张切割机针对方形纸张,能实现自动上料、纠偏定位并自动切割,自动化程度高,能够显著提升纸张切割效率。Aiming at the disadvantages of manual paper cutting in the prior art, the utility model provides a fully automatic paper cutting machine, which can realize automatic feeding, rectification and positioning and automatic cutting for square paper, with a high degree of automation, which can significantly improve the Paper cutting efficiency.
本实用新型的发明目的是通过以下技术方案实现的:一种全自动纸张切割机,包括自动上料机构、具有纠偏定位功能及输送功能的纠偏定位机构、具有切割功能的切割机构、具有反馈控制功能的控制器,所述自动上料机构与纠偏定位机构之间设有能将单张纸张从自动上料机构移动到纠偏定位机构上的纸张抓取装置;所述纠偏定位机构上设有防止纸张飘起的压紧装置,所述切割机构上还设有输送纸张经过切割机构进行切割的输送装置,所述控制器分别与自动上料机构、纠偏定位机构、纸张抓取装置、切割机构、输送装置连接。The purpose of the invention of the present utility model is achieved through the following technical solutions: a fully automatic paper cutting machine, including an automatic feeding mechanism, a rectifying and positioning mechanism with a rectifying and positioning function and a conveying function, a cutting mechanism with a cutting function, and a feedback control. A functional controller, between the automatic feeding mechanism and the deviation-correcting positioning mechanism, there is a paper grabbing device that can move a single sheet of paper from the automatic feeding mechanism to the deviation-correcting positioning mechanism; The pressing device for paper floating, the cutting mechanism is also provided with a conveying device for conveying the paper through the cutting mechanism for cutting, and the controller is respectively connected with the automatic feeding mechanism, the deviation correction positioning mechanism, the paper grabbing device, the cutting mechanism, Conveyor connection.
上述方案中,将纸张放入自动上料机构,能够实现纸张的自动上料,并由纸张抓取装置每次抓取一张纸张移动至纠偏定位机构,由纠偏定位机构对纸张纠偏定位,纠正纸张的位置,使纸张从固定位置移动至切割机构对纸张进行切割,纸张在纠偏定位机构上移动时,由压紧装置压在纸张上,防止纸张飘起,从而避免因纸张飘起影响纠偏定位过程,能够提升对纸张纠偏定位的精度。纸张经过切割机构时,由输送装置驱动纸张,为纸张提供动力,从而实现对纸张的自动化切割。整个过程由控制器实现自动化控制,控制器采用工业上常用的PLC控制器。In the above scheme, the paper is put into the automatic feeding mechanism, which can realize the automatic feeding of the paper, and the paper grabbing device grabs one sheet of paper at a time and moves it to the deviation correction positioning mechanism, and the deviation correction positioning mechanism rectifies the deviation of the paper. The position of the paper makes the paper move from the fixed position to the cutting mechanism to cut the paper. When the paper moves on the deviation correction positioning mechanism, the pressing device is pressed on the paper to prevent the paper from floating, so as to avoid the deviation correction positioning due to the floating of the paper. The process can improve the accuracy of paper deviation correction and positioning. When the paper passes through the cutting mechanism, the paper is driven by the conveying device to provide power for the paper, so as to realize the automatic cutting of the paper. The whole process is automatically controlled by the controller, and the controller adopts the PLC controller commonly used in the industry.
作为优选,所述自动上料机构包括第一机架,第一机架上设有上料口,第一机架内设有只能上下移动的物料平台以及能驱动物料平台升降并靠近上料口的升降驱动装置,所述物料平台上方设有用于检测物料平台上方纸张高度的第一传感器和用于检测物料平台上方是否存在纸张的第二传感器,所述升降驱动装置、第一传感器、第二传感器与所述控制器连接;所述升降驱动装置包括固定设置在所述物料平台上的连接座,连接座上螺接有竖直设置的丝杆,丝杆下端连接有驱动丝杆转动的第一电机,第一电机与所述控制器连接,所述第一机架上还固定连接有竖直设置的第一导轨,所述物料平台固定设有能沿着第一导轨滑动的滑块。在使用时,将纸张整齐叠放在物料平台上,第一传感器能监测物料平台上纸张的高度并传递信号给控制器,控制器控制第一电机工作,第一电机驱动丝杆转动,进而控制物料平台随着连接座上下升降,直到物料平台上的纸张高度调整到设定高度,具体设定高度可通过PLC控制器输入设定。当纸张抓取装置将最上方的纸张从自动上料机构移动到纠偏定位机构上时,通过第一传感器的反馈以及控制器控制第一电机工作,使物料平台上的纸张高度始终保持在设定高度,便于纸张抓取装置抓取纸张。当第二传感器监测出物料平台上方没有纸张,即纸张全部使用完毕,第二传感器反馈信号给控制器,控制器控制自动上料机构停止运行。Preferably, the automatic feeding mechanism includes a first frame, the first frame is provided with a feeding port, and the first frame is provided with a material platform that can only move up and down and can drive the material platform to lift and close to the feeding The lift drive device of the mouth, above the material platform is provided with a first sensor for detecting the height of the paper above the material platform and a second sensor for detecting whether there is paper above the material platform, the lift drive device, the first sensor, the second sensor The two sensors are connected with the controller; the lift driving device includes a connection seat fixed on the material platform, the connection seat is screwed with a vertically arranged screw rod, and the lower end of the screw rod is connected with a screw driving the rotation of the screw rod A first motor, the first motor is connected with the controller, the first frame is also fixedly connected with a vertically arranged first guide rail, and the material platform is fixed with a slider that can slide along the first guide rail . When in use, the paper is neatly stacked on the material platform, the first sensor can monitor the height of the paper on the material platform and transmit a signal to the controller, the controller controls the first motor to work, the first motor drives the screw to rotate, and then controls The material platform moves up and down with the connecting seat until the height of the paper on the material platform is adjusted to the set height. The specific set height can be input and set through the PLC controller. When the paper grabbing device moves the uppermost paper from the automatic feeding mechanism to the deviation correction positioning mechanism, the first motor is controlled by the feedback of the first sensor and the controller, so that the height of the paper on the material platform is always kept at the set value. The height is convenient for the paper grabbing device to grab the paper. When the second sensor detects that there is no paper above the material platform, that is, all the paper is used up, the second sensor feeds back a signal to the controller, and the controller controls the automatic feeding mechanism to stop running.
作为优选,所述物料平台上端面的前后两侧固定设有两根互相平行的横杆,两根横杆上端之间固定设有托板;所述第一机架上设有位于物料平台上方的纸张宽度调节装置,所述纸张宽度调节装置包括固定设置在第一机架上且与所述横杆平行的第一导向杆,所述第一导向杆上设有两块互相平行的宽度调节板,宽度调节板与第一导向杆垂直,其中一块宽度调节板固定设置在所述第一导向杆上,另一块宽度调节板套接设置在所述第一导向杆上且能沿着第一导向杆滑动;所述第一机架上还设有能自转的螺杆,该螺杆与第一导向杆平行,套接设置在所述第一导向杆上的宽度调节板与所述螺杆螺接,当托板上端面随着物料平台移动至高于所述宽度调节板下端时,所述托板位于两块所述宽度调节板之间,所述宽度调节板位于两根横杆之间;所述螺杆端部固定连接有驱动螺杆转动的旋钮。所述第一传感器固定设置在所述第一导向杆上。在自动上料机构上安放纸张时,将纸张一侧与固定在第一导向杆上的宽度调节板贴合,此时转动旋钮可带动螺杆转动,进而驱动套设在第一导向杆上的宽度调节板沿着第一导向杆移动,这样可使套设在第一导向杆上的宽度调节板能够靠在纸张另一侧,从而能对纸张进行限位,防止纸张左右移动,使纸张保持在固定位置,同时也能使自动上料机构能够适用不同尺寸的纸张。在实际放置纸张时,纸张放置在物料平台上的托板上,而托板固定设置在两根横杆上,这样纸张与物料平台之间就保留有空间余量,当自动上料机构上的纸张数量较少时,纸张宽度调节装置上的两块宽度调节板下端能够伸入至两根横杆之间,使两块宽度调节板仍旧能对纸张进行限位,不受剩余纸张高度的影响。Preferably, two transverse bars parallel to each other are fixed on the front and rear sides of the upper end face of the material platform, and a support plate is fixed between the upper ends of the two transverse bars; A paper width adjustment device, the paper width adjustment device includes a first guide rod fixedly arranged on the first frame and parallel to the horizontal rod, and two width adjustment pieces parallel to each other are arranged on the first guide rod The width adjustment plate is perpendicular to the first guide rod, one of the width adjustment plates is fixedly arranged on the first guide rod, and the other width adjustment plate is sleeved on the first guide rod and can move along the first guide rod. The guide rod slides; the first frame is also provided with a self-rotating screw rod, the screw rod is parallel to the first guide rod, and the width adjustment plate sleeved on the first guide rod is screwed with the screw rod, When the upper surface of the pallet moves with the material platform to be higher than the lower end of the width adjustment plate, the pallet is located between the two width adjustment plates, and the width adjustment plate is located between the two horizontal bars; the The end of the screw is fixedly connected with a knob for driving the rotation of the screw. The first sensor is fixedly arranged on the first guide rod. When the paper is placed on the automatic feeding mechanism, one side of the paper is attached to the width adjustment plate fixed on the first guide rod. At this time, turning the knob can drive the screw to rotate, thereby driving the width of the sleeve set on the first guide rod. The adjustment plate moves along the first guide rod, so that the width adjustment plate sleeved on the first guide rod can lean against the other side of the paper, so as to limit the paper, prevent the paper from moving left and right, and keep the paper in the The fixed position can also make the automatic feeding mechanism suitable for different sizes of paper. When the paper is actually placed, the paper is placed on the pallet on the material platform, and the pallet is fixed on two horizontal bars, so that there is a space margin between the paper and the material platform. When the number of sheets is small, the lower ends of the two width adjustment plates on the paper width adjustment device can extend between the two horizontal bars, so that the two width adjustment plates can still limit the paper without being affected by the height of the remaining paper. .
作为优选,所述纸张抓取装置包括横向固定设置在第一机架上的第一气缸,第一气缸的活塞杆外端垂直固定连接有横向设置的横梁,所述第一气缸的活塞杆与所述第一导向杆垂直;所述第一机架上还设有导向孔,导向孔内套接有与所述第一气缸的活塞杆平行的第二导向杆,第二导向杆外端与所述横梁固定连接;所述横梁上固定设有竖直设置的第二气缸,第二气缸的活塞杆下端固定连接有中空结构的横管,横管上固定设有多根竖直设置且与横管内腔连通的空心管,空心管下端固定连接有开口向下设置的喇叭形结构的橡胶吸盘,所述横管上连接有软管,软管上固定连接有气泵,当所述第一气缸的活塞杆未向外伸出时,所述第二气缸位于所述上料口的正上方;所述第一机架还固定设有用于对横梁缓冲的缓冲器以及用于检测横梁位置的第三传感器;所述第一气缸、第二气缸、气泵、第三传感器分别与所述控制器连接。当第二气缸位于上料口正上方时,第二气缸可驱动横管向下移动,直到橡胶吸盘紧贴在自动上料机构上的最上端的纸张上,橡胶吸盘的纵向移动距离由第二气缸上的活塞杆行程控制,为了满足使用要求,使第二气缸的活塞杆伸出至最大行程时,橡胶吸盘恰好紧贴在自动上料机构上的最上端的纸张上,且因自动上料机构能控制物料平台上的纸张高度始终保持在设定高度,所以上述方案效果可以实现。当橡胶吸盘紧贴在纸张上时,气泵抽取横管内的气体,使横管与空心管内产生负压,从而使纸张能够吸附在橡胶吸盘上,接着第二气缸的活塞杆回缩,第一气缸驱动横梁移动至纠偏台上方,此时气泵停止工作,横管与空心管内的负压消失,纸张在重力的作用下掉落在纠偏台上,接着第一气缸驱动横梁回到上料口正上方,等待下一次作业。Preferably, the paper grabbing device includes a first cylinder fixed laterally on the first frame, the outer end of the piston rod of the first cylinder is vertically fixed and connected with a lateral beam, and the piston rod of the first cylinder is connected to the horizontal beam. The first guide rod is vertical; the first frame is also provided with a guide hole, and a second guide rod parallel to the piston rod of the first cylinder is sleeved in the guide hole, and the outer end of the second guide rod is connected to the The beams are fixedly connected; a second cylinder vertically arranged is fixed on the beam, and a horizontal tube with a hollow structure is fixedly connected to the lower end of the piston rod of the second cylinder. A hollow tube communicated with the inner cavity of the horizontal tube, the lower end of the hollow tube is fixedly connected with a rubber suction cup with a trumpet-shaped structure with an opening downward, a hose is connected to the horizontal tube, and an air pump is fixedly connected to the hose. When the piston rod does not extend outward, the second cylinder is located just above the feeding port; the first frame is also fixedly provided with a buffer for buffering the beam and a No. 1 for detecting the position of the beam. Three sensors; the first cylinder, the second cylinder, the air pump, and the third sensor are respectively connected with the controller. When the second air cylinder is directly above the feeding port, the second air cylinder can drive the horizontal pipe to move downward until the rubber suction cup is close to the uppermost paper on the automatic feeding mechanism, and the longitudinal movement distance of the rubber suction cup is determined by the second air cylinder. On the piston rod stroke control, in order to meet the requirements of use, when the piston rod of the second cylinder is extended to the maximum stroke, the rubber suction cup just sticks to the uppermost paper on the automatic feeding mechanism, and because the automatic feeding mechanism can The height of the paper on the control material platform is always kept at the set height, so the effect of the above scheme can be achieved. When the rubber suction cup is close to the paper, the air pump draws the gas in the horizontal tube, so that negative pressure is generated in the horizontal tube and the hollow tube, so that the paper can be adsorbed on the rubber suction cup, and then the piston rod of the second cylinder retracts, the first cylinder Drive the beam to the top of the deviation correction table, at this time the air pump stops working, the negative pressure in the horizontal tube and the hollow tube disappears, the paper falls on the deviation correction table under the action of gravity, and then the first cylinder drives the beam back to the top of the feeding port , waiting for the next job.
作为优选,所述纠偏定位机构包括纠偏台,纠偏台上靠近所述自动上料机构的位置设有两个互相平行的第一凹槽,每一个所述第一凹槽内都设有一条传送带,传送带的输送方向与所述横梁平行,每一条传送带上都连接有一个用于驱动该传送带运行的第二电机;所述纠偏台上还设有与所述第一凹槽垂直的第二凹槽,所述第二凹槽内设有只能沿着第二凹槽长度方向来回移动的底板,底板上端面与所述纠偏台上端面齐平,底板上设有通孔,纠偏台下方还固定设有驱动底板沿着第二凹槽长度方向移动的第三气缸,所述纠偏台下端面固定设有第三导向杆,第三导向杆上套接有固定设置在底板下端面的固定块,所述底板上方设有与底板平行的压紧板,所述纠偏台下方还固定设有竖直设置的第四气缸,第四气缸的活塞杆穿过所述底板上的通孔与所述压紧板固定连接;所述底板上还设有用于对纸张限位的限位块,所述限位块与传送带的输送方向垂直,所述纠偏台上方设有两个用于检测纸张位置的第四传感器,两个第四传感器分别位于两个传送带的外侧;所述第二电机、第三气缸、第四气缸、第四传感器分别与所述控制器连接;所述第一机架上还安装有防止纸张黏连的分离辊筒,分离辊筒与所述横梁平行,所述分离辊筒表面设有防滑纹,所述分离辊筒位于上料口与纠偏台之间,所述分离辊筒高于物料平台上的纸张高度。橡胶吸盘带动纸张移动时会纸张后侧在自身重力影响下会下垂,会经过分离辊筒,若是有两张纸张吸附在一起,在分离辊筒的摩擦力作用下,未由橡胶吸盘吸附的纸张会掉落,从而实现纸张的分离,保证纸张抓取装置每次只抓取一张纸张。实际待切割的纸张上都设有与第四传感器配合使用的光标,第四传感器通过检测光标的位置从而能够检测出纸张的位置,当第四传感器监测出纸张发生偏移,反馈信号给控制器,控制器控制两个第二电机的转轴产生转速差,使两条传送带的输送速度产生差距,从而实现对纸张的纠偏,纠正纸张的位置。纸张碰触到限位块后会停止移动,结合传送装置输送的速度、输送装置与限位块的距离,通过在PLC控制器内预设时间差等方式可等到纸张碰触到限位块后,此时纸张移动至底板与压紧板之间,控制器控制第四气缸,驱动压紧板压紧在纸张上,此时底板与压紧板将纸张夹紧,控制器控制第三气缸驱动底板朝向切割机构移动,进而控制纸张移向切割机构。Preferably, the rectifying positioning mechanism includes a rectifying table, and two first grooves parallel to each other are arranged on the rectifying table at a position close to the automatic feeding mechanism, and each of the first grooves is provided with a conveyor belt , the conveying direction of the conveyor belt is parallel to the beam, and each conveyor belt is connected with a second motor for driving the conveyor belt to run; the deviation correction table is also provided with a second groove perpendicular to the first groove. The second groove is provided with a bottom plate that can only move back and forth along the length direction of the second groove. A third air cylinder that drives the bottom plate to move along the length of the second groove is fixed, a third guide rod is fixed on the lower end surface of the deviation correction table, and a fixing block fixed on the lower end surface of the bottom plate is sleeved on the third guide rod. , a pressing plate parallel to the bottom plate is arranged above the bottom plate, and a fourth cylinder arranged vertically is also fixed below the deviation correction table, and the piston rod of the fourth cylinder passes through the through hole on the bottom plate and is connected to the The pressing plate is fixedly connected; the bottom plate is also provided with a limit block for limiting the position of the paper, the limit block is perpendicular to the conveying direction of the conveyor belt, and above the deviation correction table are two for detecting the paper position. The fourth sensor, the two fourth sensors are respectively located on the outer sides of the two conveyor belts; the second motor, the third cylinder, the fourth cylinder and the fourth sensor are respectively connected with the controller; the first frame is also A separation roller to prevent paper from sticking is installed, the separation roller is parallel to the beam, the surface of the separation roller is provided with anti-skid lines, the separation roller is located between the feeding port and the deviation correction table, the separation roller The drum is higher than the paper height on the material platform. When the rubber suction cup drives the paper to move, the back side of the paper will sag under the influence of its own gravity, and will pass through the separation roller. If two sheets of paper are adsorbed together, under the frictional force of the separation roller, the paper that is not absorbed by the rubber suction cup will not be absorbed by the rubber suction cup. It will fall, so as to realize the separation of the paper, and ensure that the paper grabbing device only grabs one sheet of paper at a time. The actual paper to be cut is equipped with a cursor used in conjunction with the fourth sensor. The fourth sensor can detect the position of the paper by detecting the position of the cursor. When the fourth sensor detects that the paper is offset, a feedback signal is sent to the controller. , the controller controls the rotating shafts of the two second motors to generate a difference in rotational speed, so that the conveying speed of the two conveyor belts is different, so as to correct the deviation of the paper and correct the position of the paper. After the paper touches the limit block, it will stop moving. Combined with the conveying speed of the conveying device and the distance between the conveying device and the limit block, the time difference can be preset in the PLC controller to wait until the paper touches the limit block. At this time, the paper moves between the bottom plate and the pressing plate, and the controller controls the fourth cylinder to drive the pressing plate to press the paper on the paper. At this time, the bottom plate and the pressing plate clamp the paper, and the controller controls the third cylinder to drive the bottom plate. Move toward the cutting mechanism, and then control the paper to move to the cutting mechanism.
作为优选,所述压紧装置包括至少两个位于所述纠偏台上方的安装架,安装架与纠偏台之间留有空隙,所述安装架上设有贯穿安装架上下两端的安装孔,所述安装孔位于所述传送带的正上方安装孔内设有两颗纵向排列的钢珠,钢珠的直径与安装孔的直径相等且钢珠的直径大于所述空隙的高度;所述安装架与纠偏台之间固定设有基座;所述安装架上固定连接有与横梁平行的安装杆,所述安装杆上固定设有能压紧在纠偏台上的第一弹性压片,所述安装架上固定连接有连接梁,连接梁上固定连接有能压紧在纠偏台上的第二弹性压片,所述第一弹性压片的朝向与传送带的输送方向相反,所述第一弹性压片的前端向上倾斜,所述第二弹性压紧片顺着传送带的输送方向设置。纸张在纠偏平台上移动是由传送带提供动力,在这一过程中,受到空气阻力等影响,纸张可能会飘起,从而影响纠偏定位机构对纸张的纠偏定位效果,针对这一问题,必须防止纸张飘起且不能影响传送带输送纸张移动。本实用新型中,通过设置钢珠的方式可对纸张实现较好的压紧作用,防止纸张飘起,且钢珠可随着纸张的移动在安装孔内滚动,对传送带带动纸张移动影响较小,其影响可忽略不计。同时,通过设置多跟第一弹性压片和第二弹性压片,也能对纸张实现较好的压紧作用,第一弹性压片与第二弹性压片均采用厚度小于0.02mm的弹性钢片,能对纸张实现较好的压紧作用,能防止纸张飘起且不会影响传送带带动纸张移动。因第一弹性压片朝向与传送带的输送方向相反设置,将第一弹性压片的前端设计成向上倾斜,能使第一弹性压片不会对纸张的移动造成影响。Preferably, the pressing device includes at least two mounting brackets located above the deviation correction table, a gap is left between the mounting brackets and the deviation correction table, and the mounting brackets are provided with mounting holes penetrating the upper and lower ends of the mounting bracket, so The installation hole is located just above the conveyor belt. There are two steel balls arranged in the vertical direction. The diameter of the steel ball is equal to the diameter of the installation hole and the diameter of the steel ball is greater than the height of the gap; A base is fixed between them; a mounting rod parallel to the beam is fixedly connected to the mounting frame, and a first elastic pressing piece that can be pressed on the deviation correction table is fixed on the mounting rod, and the mounting frame is fixed on the A connecting beam is connected, and the connecting beam is fixedly connected with a second elastic pressing piece that can be pressed on the deviation correction table. The direction of the first elastic pressing piece is opposite to the conveying direction of the conveyor belt. The front end of the first elastic pressing piece Inclined upward, the second elastic pressing piece is arranged along the conveying direction of the conveyor belt. The movement of the paper on the deviation correction platform is powered by the conveyor belt. During this process, due to the influence of air resistance, the paper may float up, thus affecting the deviation correction and positioning effect of the deviation correction positioning mechanism on the paper. To solve this problem, it is necessary to prevent the paper It floats up and does not interfere with the movement of the paper conveyed by the conveyor belt. In the utility model, by arranging the steel balls, the paper can be compressed better, preventing the paper from floating, and the steel balls can roll in the installation holes with the movement of the paper, which has little influence on the movement of the paper driven by the conveyor belt. The impact is negligible. At the same time, by setting more first elastic pressing sheets and second elastic pressing sheets, it can also achieve a better pressing effect on the paper. Both the first elastic pressing sheet and the second elastic pressing sheet are made of elastic steel with a thickness of less than 0.02mm. It can achieve a better pressing effect on the paper, can prevent the paper from floating, and will not affect the conveyor belt to drive the paper to move. Since the first elastic pressing piece is disposed opposite to the conveying direction of the conveyor belt, the front end of the first elastic pressing piece is designed to be inclined upward, so that the first elastic pressing piece will not affect the movement of the paper.
作为优选,每一个所述第四传感器与所述安装架之间都设有用于调整第四传感器位置的传感器位置调节装置,所述传感器位置调节装置包括与传送带输送方向平行的第二导轨,第二导轨上设有能沿着第二导轨滑动的第一调节板,所述安装架上还固定设有调节座,调节座上固定连接有能驱动第一调节板远离调节座的螺旋测微头,调节座与第一调节板之间设有能驱动第一调节板复位的第一复位弹簧;第一调节板上固定连接有与第二导轨垂直的第三导轨,第三导轨上设有能沿着第三导轨滑动的第二调节板,第二调节板与第三导轨之间设有能将第二调节板锁紧固定在第三导轨上的锁紧螺栓,所述第四传感器固定设置在第二调节板端部且朝向纠偏台设置;所述底板上还设有与传送带输送方向平行的条形通槽,底板上固定设有固定板,固定板设置在限位块背对输送装置的一侧,固定板上螺接有与传送带输送方向平行的调节螺栓,调节螺栓端部紧贴在所述限位块上,所述底板上固定连接有与传送带输送方向平行的第四导向杆,所述限位块套接在第四导向杆上且能沿着第四导向杆滑动,所述限位块与底板之间设有能驱动限位块朝向固定板移动的第二复位弹簧。不同尺寸规格纸张上的光标位置不同,可通过传感器位置调节装置调节第四传感器的位置与纸张上光标位置对应,使纠偏定位机构能适用于不同批次不同尺寸规格的纸张。通过设置的调节螺栓、第二复位弹簧也能调节限位块的位置,使限位块也能适用于不同尺寸规格的纸张。Preferably, a sensor position adjustment device for adjusting the position of the fourth sensor is provided between each of the fourth sensors and the mounting frame, and the sensor position adjustment device includes a second guide rail parallel to the conveying direction of the conveyor belt. The two guide rails are provided with a first adjusting plate that can slide along the second guide rail, the mounting frame is also fixedly provided with an adjusting seat, and the adjusting seat is fixedly connected with a screw micrometer head capable of driving the first adjusting plate away from the adjusting seat , between the adjustment seat and the first adjustment plate, there is a first return spring that can drive the first adjustment plate to reset; the first adjustment plate is fixedly connected with a third guide rail perpendicular to the second guide rail, and the third guide rail is provided with an energy The second adjusting plate slides along the third guide rail, a locking bolt capable of locking and fixing the second adjusting plate on the third guide rail is arranged between the second adjusting plate and the third guide rail, and the fourth sensor is fixedly arranged It is arranged at the end of the second adjusting plate and facing the deviation correction table; the bottom plate is also provided with a strip-shaped through groove parallel to the conveying direction of the conveyor belt, and a fixed plate is fixed on the bottom plate, and the fixed plate is arranged on the limit block facing away from the conveying device One side of the fixing plate is screwed with adjustment bolts parallel to the conveying direction of the conveyor belt, the ends of the adjustment bolts are closely attached to the limit block, and the bottom plate is fixedly connected with a fourth guide rod parallel to the conveying direction of the conveyor belt. The limit block is sleeved on the fourth guide rod and can slide along the fourth guide rod, and a second return spring that can drive the limit block to move toward the fixed plate is arranged between the limit block and the bottom plate. The position of the cursor on different sizes of paper is different, the position of the fourth sensor can be adjusted to correspond to the position of the cursor on the paper through the sensor position adjustment device, so that the deviation correction positioning mechanism can be applied to different batches of paper of different sizes. The position of the limit block can also be adjusted by the provided adjusting bolt and the second return spring, so that the limit block can also be applied to different sizes of paper.
作为优选,所述切割机构包括第二机架,第二机架上固定连接有切割平台,切割平台上方设有与切割平台上端面平行的第一横板,第一横板下端固定连接有两条互相平行的安装限位条,所述第一横板下方设有安装板,安装板上端面设有两条与所述安装限位条对应的安装通槽,所述安装限位条只能从安装通槽端部嵌入对应的安装通槽内,所述第一横板上还固定连接有两块与所述安装通槽对应的定位挡板,当安装板安装在所述安装限位条上时,所述定位挡板将所述安装通槽一端封闭且安装板与定位挡板贴合,所述安装板下端通过螺丝固定连接有刀具板,刀具板下端面固定连接有与所述切割平台配合的切割刀具,所述刀具板下端面还固定连接有缓冲海绵,缓冲海绵未形变时的厚度大于切割刀具的高度;所述第二机架上设有多根只能沿着长度方向移动的导向柱,所有导向柱竖直设置,导向柱上端与所述第一横板固定连接,所述切割平台下方设有与第一横板平行的第二横板,所述导向柱下端与所述第二横板固定连接,所述第二机架内还设有能驱动第二横板向下移动的凸轮,所述第二机架上还固定设有与第二横板平行的第三横板,第三横板位于第二横板正下方,第三横板上固定连接有用于驱动凸轮转动的第三电机;所述第二横板下端面还固定连接有竖直设置的限位杆,限位杆上固定连接有与第三横板下端面配合的限位板,所述第三横板与第二横板之间还设有能驱动第二横板向上移动的第三复位弹簧,所述第三复位弹簧盘绕设置在所述限位杆上,所述第三电机与控制器连接。第三电机驱动凸轮转动,凸轮可驱动第二横板向下移动,进而通过导向柱控制第一横板向下移动,最后控制切割刀具与切割平台配合实现对纸张的切割作业,凸轮距离第三电机转轴较近一侧靠近第二横板时,第三复位弹簧驱动第二横板向上移动,进而控制第一横板、切割刀具向上移动,直到限位杆上的限位板与第三横板下端面贴合第一横板不再向上移动,此时完成一次切割。通过安装限位条嵌入安装通槽的方式能够实现对安装板的快速安装,当安装板与定位挡板贴合时,证明安装板安装到位,此时定位挡板对安装板起到定位安装的作用,而设有切割刀具的刀具板是通过螺丝预先安装在安装板上的,刀具板与安装板上分别设有对应的螺丝孔,在螺丝孔内安装螺丝就能将刀具板定位安装在安装板上,无需另外定位,这样也就能够实现切割刀具的快速安装。设置的缓冲海绵能够起到缓冲作用,对刀具起到一定的保护作用。Preferably, the cutting mechanism includes a second frame, a cutting platform is fixedly connected to the second frame, a first horizontal plate parallel to the upper end surface of the cutting platform is arranged above the cutting platform, and two horizontal plates are fixedly connected to the lower end of the first horizontal plate. The installation limit bars are parallel to each other, a mounting plate is arranged under the first horizontal plate, and two installation through grooves corresponding to the installation limit bars are arranged on the end surface of the installation plate, and the installation limit bars can only The end of the installation through slot is embedded into the corresponding installation through slot, and two positioning baffles corresponding to the installation through slot are also fixedly connected to the first horizontal plate. When the installation plate is installed on the installation limit bar When it is installed, the positioning baffle closes one end of the installation through slot and the mounting plate is attached to the positioning baffle. The cutting tool matched with the platform, the lower end surface of the tool plate is also fixedly connected with a buffer sponge, and the thickness of the buffer sponge when it is not deformed is greater than the height of the cutting tool; the second frame is provided with a plurality of cutting tools that can only move along the length direction. All the guide columns are vertically arranged, the upper ends of the guide columns are fixedly connected with the first horizontal plate, a second horizontal plate parallel to the first horizontal plate is arranged below the cutting platform, and the lower ends of the guide columns are connected to the first horizontal plate. The second horizontal plate is fixedly connected, the second frame is also provided with a cam that can drive the second horizontal plate to move downward, and the second frame is also fixedly provided with a third horizontal plate parallel to the second horizontal plate. horizontal plate, the third horizontal plate is located directly below the second horizontal plate, and the third horizontal plate is fixedly connected with a third motor for driving the rotation of the cam; the lower end surface of the second horizontal plate is also fixedly connected with a vertically arranged limiter The limit rod is fixedly connected with a limit plate that cooperates with the lower end surface of the third horizontal plate, and a third reset that can drive the second horizontal plate to move upward is also arranged between the third horizontal plate and the second horizontal plate. a spring, the third return spring is coiled and arranged on the limit rod, and the third motor is connected to the controller. The third motor drives the cam to rotate, and the cam can drive the second horizontal plate to move downward, and then controls the first horizontal plate to move downward through the guide column, and finally controls the cutting tool to cooperate with the cutting platform to realize the paper cutting operation. When the motor shaft is closer to the second horizontal plate, the third return spring drives the second horizontal plate to move upward, and then controls the first horizontal plate and the cutting tool to move upward until the limit plate on the limit rod is in contact with the third horizontal plate. The lower end face of the board is attached to the first horizontal board and no longer moves upward, and a cutting is completed at this time. The mounting plate can be quickly installed by inserting the limit strip into the installation slot. When the mounting plate is fitted with the positioning baffle, it proves that the mounting plate is installed in place. At this time, the positioning baffle plays a role in the positioning and installation of the mounting plate. The tool plate with the cutting tool is pre-installed on the mounting plate by screws. The tool plate and the mounting plate are respectively provided with corresponding screw holes. Installing screws in the screw holes can position the tool plate on the mounting plate. On the board, there is no need for additional positioning, so that the cutting tool can be quickly installed. The set buffer sponge can play a buffering role and protect the tool to a certain extent.
作为优选,所述输送装置为两套,两套输送装置分别设置在切割平台的前后两侧,所述输送装置包括设置在第二机架上能自转的主动辊筒,第二机架上固定设有驱动主动辊筒转动的第四电机,所述主动辊筒上方设有与主动辊筒配合的从动辊筒,第二机架上还固定设有用于驱动从动辊筒上下升降的第五气缸,所述第五气缸的活塞杆上设有轴承,所述从动辊筒端部套接在轴承上;所述第二机架上还固定设有用于检测纸张位置的第五传感器和第六传感器,所述第五传感器、第六传感器都位于切割平台前侧的输送装置前侧;所述第四电机、第五气缸、第五传感器、第六传感器分别与控制器连接。第五传感器、第六传感器都位于切割平台前侧的输送装置前侧,也就是说纸张经过切割平台前侧的输送装置时必然会被第五传感器、第六传感器检测到,当第五传感器检测到纸张时反馈信号给控制器,控制器控制切割平台前侧的输送装置上的第五气缸驱动从动辊筒下移,直到从动辊筒与主动辊筒配合,同时控制器控制第四电机驱动主动辊筒转动,主动辊筒与从动辊筒能对纸张夹紧并输送纸张经过切割平台前侧的输送装置,当纸张完全经过第五传感器后第五传感器无法检测到纸张,此时控制器接收到第五传感器反馈的这一信号,控制器控制切割平台后侧的输送装置上的第五气缸驱动从动辊筒下移,直到从动辊筒与主动辊筒配合,并控制第四电机驱动主动辊筒转动,同时控制切割平台前侧的输送装置上的第五气缸驱动从动辊筒上移、控制该输送装置上的第四电机停止工作,此时纸张由切割平台后侧的输送装置夹紧输送,这样能够保证纸张经过切割机构时始终有输送装置为纸张提供动力,保证切割机构能对纸张起到切割作用。纸张上在每一排需要切割的位置旁边设置有与第六传感器配合使用的光标,纸张经过第六传感器时,第六传感器检测到上述光标位置,进而反馈信号给控制器,控制器控制切割机构对纸张切割,从而实现切割定位的作用。Preferably, there are two sets of conveying devices, and the two sets of conveying devices are respectively arranged on the front and rear sides of the cutting platform. There is a fourth motor that drives the driving roller to rotate, a driven roller that cooperates with the driving roller is arranged above the driving roller, and a second frame is also fixed on the second frame for driving the driven roller to move up and down. Five cylinders, the piston rod of the fifth cylinder is provided with a bearing, and the end of the driven roller is sleeved on the bearing; the second frame is also fixedly provided with a fifth sensor for detecting the position of the paper and The sixth sensor, the fifth sensor and the sixth sensor are all located on the front side of the conveying device on the front side of the cutting platform; the fourth motor, the fifth air cylinder, the fifth sensor and the sixth sensor are respectively connected with the controller. The fifth sensor and the sixth sensor are both located on the front side of the conveying device on the front side of the cutting platform, that is to say, when the paper passes through the conveying device on the front side of the cutting platform, it will be detected by the fifth sensor and the sixth sensor. When the paper arrives, the feedback signal is sent to the controller, and the controller controls the fifth cylinder on the conveying device on the front side of the cutting platform to drive the driven roller to move down until the driven roller cooperates with the driving roller, and the controller controls the fourth motor at the same time Drive the driving roller to rotate, the driving roller and the driven roller can clamp the paper and convey the paper through the conveying device on the front side of the cutting platform. When the paper completely passes the fifth sensor, the fifth sensor cannot detect the paper. The controller receives the feedback signal from the fifth sensor, and the controller controls the fifth air cylinder on the conveying device on the rear side of the cutting platform to drive the driven roller to move down until the driven roller cooperates with the driving roller, and controls the fourth The motor drives the driving roller to rotate, and at the same time controls the fifth cylinder on the conveying device on the front side of the cutting platform to drive the driven roller to move up, and controls the fourth motor on the conveying device to stop working. The conveying device is clamped and conveyed, which can ensure that the conveying device always provides power for the paper when the paper passes through the cutting mechanism, and ensures that the cutting mechanism can cut the paper. On the paper, a cursor used in conjunction with the sixth sensor is arranged next to the position to be cut in each row. When the paper passes through the sixth sensor, the sixth sensor detects the above-mentioned cursor position, and then feeds back a signal to the controller, and the controller controls the cutting mechanism. Cut the paper to achieve the function of cutting and positioning.
作为优选,所述切割机构的第二机架后端还固定设有收料平台,收料平台由前至后逐渐向下倾斜设置,收料平台的前端低于位于切割平台后侧的输送装置的主动辊筒,所述收料平台上固定连接有两块用于对纸张限位的限位挡件。经过切割机构切割后的纸张会落在收料平台上,便于工人统一处理切割后的纸张。设置的限位挡件能对纸张进行横向限位,防止纸张飘落到收料平台之外,便于工人整理收料平台上的纸张。Preferably, the rear end of the second frame of the cutting mechanism is also fixedly provided with a receiving platform, the receiving platform is gradually inclined downward from front to back, and the front end of the receiving platform is lower than the conveying device located on the rear side of the cutting platform. The driving roller is fixedly connected with two limit stops for limiting the paper on the receiving platform. The paper cut by the cutting mechanism will fall on the receiving platform, which is convenient for workers to uniformly handle the cut paper. The set limit stops can limit the paper horizontally, prevent the paper from falling out of the receiving platform, and facilitate workers to sort the paper on the receiving platform.
与现有技术相比,本实用新型具有以下有益效果:本实用新型能够实现对纸张的自动上料、纠偏定位以及切割,能够实现纸张切割的自动化,降低工人的劳动强度,显著提升纸张切割的工作效率。Compared with the prior art, the utility model has the following beneficial effects: the utility model can realize automatic feeding, rectification and positioning and cutting of paper, realize the automation of paper cutting, reduce the labor intensity of workers, and significantly improve the efficiency of paper cutting. work efficiency.
附图说明Description of drawings
图1为本实用新型立体图;1 is a perspective view of the utility model;
图2为图1中A处放大图;Fig. 2 is an enlarged view at A in Fig. 1;
图3为本实用新型俯视图;Fig. 3 is the top view of the utility model;
图4为本实用新型仰视图;Fig. 4 is the bottom view of the utility model;
图5为图4中B处放大图;Fig. 5 is an enlarged view at B in Fig. 4;
图6为自动上料机构和纸张抓取装置结构示意图;6 is a schematic structural diagram of an automatic feeding mechanism and a paper grabbing device;
图7为升降驱动装置结构示意图;7 is a schematic structural diagram of a lift drive device;
图8为压紧装置结构示意图;Figure 8 is a schematic structural diagram of a pressing device;
图9为切割机构、输送装置、收料平台结构示意图;9 is a schematic structural diagram of a cutting mechanism, a conveying device, and a receiving platform;
图10为切割机构、输送装置、收料平台结构示意图;10 is a schematic structural diagram of a cutting mechanism, a conveying device, and a receiving platform;
图11为装有刀具板的安装板仰视图;Figure 11 is a bottom view of the mounting plate with the cutter plate;
图中标记:1、自动上料机构,2、纠偏定位机构,3、切割机构,4、控制器,5、纸张抓取装置,6、压紧装置,7、输送装置,8、第一机架,9、上料口,10、物料平台,11、升降驱动装置,12、第一传感器,13、第二传感器,14、连接座,15、丝杆,16、第一电机,17、第一导轨,18、滑块,19、横杆,20、托板,21、纸张宽度调节装置,22、第一导向杆,23、宽度调节板,24、螺杆,25、旋钮,26、第一气缸,27、横梁,28、导向孔,29、第二导向杆,30、第二气缸,31、横管,32、空心管,33、橡胶吸盘,34、气泵,35、软管,36、缓冲器,37、第三传感器,38、纠偏台,39、第一凹槽,40、传送带,41、第二电机,42、第二凹槽,43、底板,45、第三气缸,46、第三导向杆,47、固定块,48、压紧板,49、第四气缸,50、限位块,51、第四传感器,52、分离辊筒,53、安装架,54、安装孔,55、钢珠,56、基座,57、安装杆,58、第一弹性压片,59、连接梁,60、第二弹性压片,61、传感器位置调节装置,62、第二导轨,63、第一调节板,64、调节座,65、螺旋测微头,66、第一复位弹簧,67、第三导轨,68、第二调节板,69、锁紧螺栓,70、条形通槽,71、固定板,72、调节螺栓,73、第四导向杆,74、第二复位弹簧,75、第二机架,76、切割平台,77、第一横板,78、安装限位条,79、安装板,80、安装通槽,81、定位挡板,82、螺丝,83、刀具板,84、切割刀具,85、缓冲海绵,86、导向柱,87、第二横板,88、凸轮,89、第三横板,90、第三电机,91、限位杆,92、限位板,93、第三复位弹簧,94、主动辊筒,95、第四电机,96、从动辊筒,97、第五气缸,98、轴承,99、第五传感器,100、第六传感器,101、收料平台,102、限位挡件。Labels in the figure: 1. Automatic feeding mechanism, 2. Correction and positioning mechanism, 3. Cutting mechanism, 4. Controller, 5. Paper grabbing device, 6. Pressing device, 7. Conveying device, 8. The first machine Rack, 9, Feeding port, 10, Material platform, 11, Lifting drive, 12, First sensor, 13, Second sensor, 14, Connecting seat, 15, Screw, 16, First motor, 17, No. 1 a guide rail, 18, slider, 19, cross bar, 20, pallet, 21, paper width adjustment device, 22, first guide rod, 23, width adjustment plate, 24, screw rod, 25, knob, 26, first Cylinder, 27, Beam, 28, Guide hole, 29, Second guide rod, 30, Second cylinder, 31, Cross tube, 32, Hollow tube, 33, Rubber suction cup, 34, Air pump, 35, Hose, 36, Buffer, 37, Third sensor, 38, Correction table, 39, First groove, 40, Conveyor belt, 41, Second motor, 42, Second groove, 43, Bottom plate, 45, Third cylinder, 46, The third guide rod, 47, the fixing block, 48, the pressing plate, 49, the fourth cylinder, 50, the limit block, 51, the fourth sensor, 52, the separation roller, 53, the mounting frame, 54, the mounting hole, 55, steel ball, 56, base, 57, mounting rod, 58, first elastic pressing piece, 59, connecting beam, 60, second elastic pressing piece, 61, sensor position adjustment device, 62, second guide rail, 63, The first adjustment plate, 64, the adjustment seat, 65, the screw micrometer head, 66, the first return spring, 67, the third guide rail, 68, the second adjustment plate, 69, the locking bolt, 70, the bar-shaped through groove, 71. Fixing plate, 72, Adjusting bolt, 73, Fourth guide rod, 74, Second return spring, 75, Second frame, 76, Cutting platform, 77, First horizontal plate, 78, Installation limit bar, 79. Mounting plate, 80, Mounting channel, 81, Positioning baffle plate, 82, Screw, 83, Cutter plate, 84, Cutting tool, 85, Cushion sponge, 86, Guide column, 87, Second horizontal plate, 88, cam, 89, third horizontal plate, 90, third motor, 91, limit lever, 92, limit plate, 93, third return spring, 94, driving roller, 95, fourth motor, 96, driven Roller, 97, fifth cylinder, 98, bearing, 99, fifth sensor, 100, sixth sensor, 101, receiving platform, 102, limit stopper.
具体实施方式Detailed ways
下面结合附图所表示的实施例对本实用新型作进一步描述:The present utility model will be further described below in conjunction with the embodiments represented by the accompanying drawings:
实施例1Example 1
如图1、图3、图4所示,一种全自动纸张切割机,包括自动上料机构1、具有纠偏定位功能及输送功能的纠偏定位机构2、具有切割功能的切割机构3、具有反馈控制功能的控制器4,所述自动上料机构1与纠偏定位机构2之间设有能将单张纸张从自动上料机构1移动到纠偏定位机构2上的纸张抓取装置5;所述纠偏定位机构2上设有防止纸张飘起的压紧装置6,所述切割机构3上还设有输送纸张经过切割机构3进行切割的输送装置7,所述控制器4分别与自动上料机构1、纠偏定位机构2、纸张抓取装置5、切割机构3、输送装置7连接。As shown in Figure 1, Figure 3 and Figure 4, a fully automatic paper cutting machine includes an
如图1、图3、图6、图7所示,所述自动上料机构1包括第一机架8,第一机架8上设有上料口9,第一机架8内设有只能上下移动的物料平台10以及能驱动物料平台10升降并靠近上料口9的升降驱动装置11,所述物料平台10上方设有用于检测物料平台10上方纸张高度的第一传感器12和用于检测物料平台10上方是否存在纸张的第二传感器13,所述升降驱动装置11、第一传感器12、第二传感器13与所述控制器4连接;所述升降驱动装置11包括固定设置在所述物料平台10上的连接座14,连接座14上螺接有竖直设置的丝杆15,丝杆15下端连接有驱动丝杆15转动的第一电机16,第一电机16与所述控制器4连接,所述第一机架8上还固定连接有竖直设置的第一导轨17,所述物料平台10固定设有能沿着第一导轨17滑动的滑块18。所述物料平台10上端面的前后两侧固定设有两根互相平行的横杆19,两根横杆19上端之间固定设有托板20,所述第二传感器13固定设置在托板20上;所述第一机架8上设有位于物料平台10上方的纸张宽度调节装置21,所述纸张宽度调节装置21包括固定设置在第一机架8上且与所述横杆19平行的第一导向杆22,所述第一导向杆22上设有两块互相平行的宽度调节板23,宽度调节板23与第一导向杆22垂直,其中一块宽度调节板23固定设置在所述第一导向杆22上,另一块宽度调节板23套接设置在所述第一导向杆22上且能沿着第一导向杆22滑动;所述第一机架8上还设有能自转的螺杆24,该螺杆24与第一导向杆22平行,套接设置在所述第一导向杆22上的宽度调节板23与所述螺杆24螺接,当托板20上端面随着物料平台10移动至高于所述宽度调节板23下端时,所述托板20位于两块所述宽度调节板23之间,所述宽度调节板23位于两根横杆19之间;所述螺杆24端部固定连接有驱动螺杆24转动的旋钮25。所述第一传感器12固定设置在所述第一导向杆22上。As shown in FIG. 1 , FIG. 3 , FIG. 6 , and FIG. 7 , the
如图1、图3、图6所示,所述纸张抓取装置5包括横向固定设置在第一机架8上的第一气缸26,第一气缸26的活塞杆外端垂直固定连接有横向设置的横梁27,所述第一气缸26的活塞杆与所述第一导向杆22垂直;所述第一机架8上还设有导向孔28,导向孔28内套接有与所述第一气缸26的活塞杆平行的第二导向杆29,第二导向杆29外端与所述横梁27固定连接;所述横梁27上固定设有竖直设置的第二气缸30,第二气缸30的活塞杆下端固定连接有中空结构的横管31,横管31上固定设有多根竖直设置且与横管31内腔连通的空心管32,空心管32下端固定连接有开口向下设置的喇叭形结构的橡胶吸盘33,所述横管31上连接有软管35,软管上固定连接有气泵34。当所述第一气缸26的活塞杆未向外伸出时,所述第二气缸30位于所述上料口9的正上方;所述第一机架8还固定设有用于对横梁27缓冲的缓冲器36以及用于检测横梁27位置的第三传感器37;所述第一气缸26、第二气缸30、气泵34、第三传感器37分别与所述控制器4连接。As shown in FIGS. 1 , 3 and 6 , the
如图1-5所示,所述纠偏定位机构2包括纠偏台38,纠偏台38上靠近所述自动上料机构1的位置设有两个互相平行的第一凹槽39,每一个所述第一凹槽39内都设有一条传送带40,传送带40的输送方向与所述横梁27平行,每一条传送带40上都连接有一个用于驱动该传送带40运行的第二电机41,第二电机41固定设置在纠偏台38下方,所述第二电机41为伺服电机;所述纠偏台38上还设有与所述第一凹槽39垂直的第二凹槽42,所述第二凹槽42内设有只能沿着第二凹槽42长度方向来回移动的底板43,底板43上端面与所述纠偏台38上端面齐平,底板43上设有通孔,纠偏台38下方还固定设有驱动底板43沿着第二凹槽42长度方向移动的第三气缸45,所述纠偏台38下端面固定设有第三导向杆46,第三导向杆46上套接有固定设置在底板43下端面的固定块47,所述底板43上方设有与底板43平行的压紧板48,所述纠偏台38下方还固定设有竖直设置的第四气缸49,第四气缸49的活塞杆穿过所述底板43上的通孔与所述压紧板48固定连接;所述底板43上还设有用于对纸张限位的限位块50,所述限位块50与传送带40的输送方向垂直,所述纠偏台38上方设有两个用于检测纸张位置的第四传感器51,两个第四传感器51分别位于两个传送带40的外侧;所述第二电机41、第三气缸45、第四气缸49、第四传感器51分别与所述控制器4连接,所述控制器4固定设置在所述纠偏台38上;所述第一机架8上还安装有防止纸张黏连的分离辊筒52,分离辊筒52与所述横梁27平行,所述分离辊筒52表面设有防滑纹,所述分离辊筒52位于上料口9与纠偏台38之间,所述分离辊筒52高于物料平台10上的纸张高度。所述气泵34固定设置在所述纠偏台38上。As shown in FIGS. 1-5 , the rectifying and
如图8所示,所述压紧装置6包括两个位于所述纠偏台38上方的安装架53,安装架53与纠偏台38之间留有空隙,该空隙用于纸张的移动,所述安装架53上设有贯穿安装架53上下两端的安装孔54,所述安装孔54位于所述传送带40的正上方,安装孔54内设有两颗纵向排列的钢珠55,钢珠55的直径与安装孔54的直径相等且钢珠55的直径大于所述空隙的高度;所述安装架53与纠偏台38之间固定设有基座56;所述安装架53上固定连接有与横梁27平行的安装杆57,所述安装杆57上固定设有能压紧在纠偏台38上的第一弹性压片58,所述安装架53上固定连接有连接梁59,连接梁59上固定连接有能压紧在纠偏台38上的第二弹性压片60,所述第一弹性压片58的朝向与传送带40的输送方向相反,所述第一弹性压片58的前端向上倾斜,所述第二弹性压片60顺着传送带40的输送方向设置。每一个所述第四传感器51与所述安装架53之间都设有用于调整第四传感器51位置的传感器位置调节装置61,所述传感器位置调节装置61包括与传送带40输送方向平行的第二导轨62,第二导轨62上设有能沿着第二导轨62滑动的第一调节板63,所述安装架53上还固定设有调节座64,调节座64上固定连接有能驱动第一调节板63远离调节座64的螺旋测微头65,调节座64与第一调节板63之间设有能驱动第一调节板63复位的第一复位弹簧66;第一调节板63上固定连接有与第二导轨62垂直的第三导轨67,第三导轨67上设有能沿着第三导轨67滑动的第二调节板68,第二调节板68与第三导轨67之间设有能将第二调节板68锁紧固定在第三导轨67上的锁紧螺栓69,所述第四传感器51固定设置在第二调节板68端部且朝向纠偏台38设置;所述底板43上还设有与传送带40输送方向平行的条形通槽70,底板43上固定设有固定板71,固定板71设置在限位块50背对输送装置7的一侧,固定板71上螺接有与传送带40输送方向平行的调节螺栓72,调节螺栓72端部紧贴在所述限位块50上,所述底板43上固定连接有与传送带40输送方向平行的第四导向杆73,所述限位块50套接在第四导向杆73上且能沿着第四导向杆73滑动,所述限位块50与底板43之间设有能驱动限位块50朝向固定板71移动的第二复位弹簧74。As shown in FIG. 8 , the
如图1、图3、图4、图9-11所示,所述切割机构3包括第二机架75,第二机架75上固定连接有切割平台76,切割平台76上方设有与切割平台76上端面平行的第一横板77,第一横板77下端固定连接有两条互相平行的安装限位条78,所述第一横板77下方设有安装板79,安装板79上端面设有两条与所述安装限位条78对应的安装通槽80,所述安装限位条78只能从安装通槽80端部嵌入对应的安装通槽80内,所述第一横板77上还固定连接有两块与所述安装通槽80对应的定位挡板81,当安装板79安装在所述安装限位条78上时,所述定位挡板81将所述安装通槽80一端封闭且安装板79与定位挡板81贴合,所述安装板79下端通过螺丝82固定连接有刀具板83,刀具板83下端面固定连接有与所述切割平台76配合的切割刀具84,所述刀具板83下端面还固定连接有缓冲海绵85,缓冲海绵85未形变时的厚度大于切割刀具84的高度;所述第二机架75上设有四根只能沿着长度方向移动的导向柱86,所有导向柱86竖直设置,导向柱86上端与所述第一横板77固定连接,所述切割平台76下方设有与第一横板77平行的第二横板87,所述导向柱86下端与所述第二横板87固定连接,所述第二机架75内还设有能驱动第二横板87向下移动的凸轮88,所述第二机架75上还固定设有与第二横板87平行的第三横板89,第三横板89位于第二横板87正下方,第三横板89上固定连接有用于驱动凸轮88转动的第三电机90;所述第二横板87下端面还固定连接有竖直设置的限位杆91,限位杆91上固定连接有与第三横板89下端面配合的限位板92,所述第三横板89与第二横板87之间还设有能驱动第二横板87向上移动的第三复位弹簧93,所述第三复位弹簧93盘绕设置在所述限位杆91上,所述第三电机90与控制器4连接。As shown in FIGS. 1 , 3 , 4 , and 9-11 , the
如图1、图3、图4、图9、图10所示,所述输送装置7为两套,两套输送装置7分别设置在切割平台76的前后两侧,所述输送装置7包括设置在第二机架75上能自转的主动辊筒94,第二机架75上固定设有驱动主动辊筒94转动的第四电机95,所述第四电机95为伺服电机,所述主动辊筒94上方设有与主动辊筒94配合的从动辊筒96,第二机架75上还固定设有用于驱动从动辊筒96上下升降的第五气缸97,所述第五气缸97的活塞杆上设有轴承98,所述从动辊筒96端部套接在轴承98上;所述第二机架75上还固定设有用于检测纸张位置的第五传感器99和第六传感器100,所述第五传感器99、第六传感器100都位于切割平台76前侧的输送装置7前侧;所述第四电机95、第五气缸97、第五传感器99、第六传感器100分别与控制器4连接。As shown in FIGS. 1 , 3 , 4 , 9 and 10 , the conveying
如图1、图3、图4、图9、图10所示,所述切割机构3的第二机架75后端还固定设有收料平台101,收料平台101由前至后逐渐向下倾斜设置,收料平台101的前端低于位于切割平台76后侧的输送装置7的主动辊筒94,所述收料平台101上固定连接有两块用于对纸张限位的限位挡件102。As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 9, Fig. 10, the rear end of the
在本实用新型中,第一传感器12、第二传感器13、第三传感器37、第四传感器51、第五传感器99、第六传感器100都为红外线传感器,通过红外线传感器的工作原理来实现各自的检测功能。In the present invention, the
本实用新型主要用于方形纸张的切割、裁剪,在实际使用时,将纸张整齐叠放在自动上料机构1的托板20上,并使纸张一侧贴合在固定在第一导向杆22上的宽度调节板23上,通过转动纸张宽度调节装置21上的旋钮25,驱动另一块宽度调节板23贴合在纸张另一侧,实现对纸张宽度的限定调节,防止纸张装入自动上料机构1上横向偏移,使纸张保持在固定位置,同时也能使自动上料机构1能够适用不同尺寸的纸张。自动上料机构1上的第一传感器12能监测物料平台10上纸张的高度并传递信号给控制器4,控制器4控制第一电机16工作,第一电机16驱动丝杆15转动,进而控制物料平台10随着连接座14上下升降,直到物料平台10上的纸张高度调整到设定高度,具体设定高度可通过控制器4输入设定,所述控制器4采用PLC控制器,全称为可编程逻辑控制器(Programmable Logic Controller),一种具有微处理机的数字电子设备,用于自动化控制的数字逻辑控制器,可以将控制指令随时加载内存内储存与执行,可编程控制器由内部CPU,指令及资料内存、输入输出单元、电源模组、数字模拟等单元所模组化组合成。The utility model is mainly used for cutting and cutting square paper. In actual use, the paper is neatly stacked on the
纸张抓取装置5在工作时,第二气缸30驱动横管31向下移动,直到橡胶吸盘33紧贴在自动上料机构1上的最上端的纸张上,橡胶吸盘33的纵向移动距离由第二气缸30上的活塞杆行程控制,为了满足使用要求,使第二气缸30的活塞杆伸出至最大行程时,橡胶吸盘33恰好紧贴在自动上料机构1上的最上端的纸张上,且因自动上料机构1能控制物料平台10上的纸张高度始终保持在设定高度,所以上述方案效果可以实现。当橡胶吸盘33紧贴在纸张上时,气泵34抽取横管31内的气体,使横管31与空心管32内产生负压,从而使纸张能够吸附在橡胶吸盘33上,接着第二气缸30的活塞杆回缩,控制器4控制第一气缸26驱动横梁27移动至纠偏台38上方,此时气泵34停止工作,横管31与空心管32内的负压消失,纸张在重力的作用下掉落在纠偏台38上,接着第一气缸26驱动横梁27回到上料口9正上方,等待下一次作业。当纸张抓取装置5吸附纸张经过位于上料口9与纠偏台38之间的分离辊筒52时,若是有两张纸张吸附在一起,在分离辊筒52的摩擦力作用下,未由橡胶吸盘33吸附的纸张会掉落,从而实现纸张的分离,保证纸张抓取装置5每次只抓取一张纸张。When the
实际待切割的纸张上都设有与第四传感器51配合使用的光标,纸张掉落到纠偏定位机构2的纠偏台38时,第四传感器51通过检测光标的位置从而能够检测出纸张的位置,当第四传感器51监测出纸张发生偏移,反馈信号给控制器4,控制器4控制两个第二电机41的转轴产生转速差,使两条传送带40的输送速度产生差距,从而实现对纸张的纠偏,纠正纸张的位置。纸张碰触到限位块50后会停止移动,结合传送带40输送的速度、传送带40与限位块50的距离,通过在PLC控制器4内预设时间差等方式可等到纸张碰触到限位块50后,此时纸张移动至底板43与压紧板48之间,控制器4控制第四气缸49,驱动压紧板48压紧在纸张上,此时底板43与压紧板48将纸张夹紧,控制器4控制第三气缸45驱动底板43朝向切割机构3移动,进而控制纸张移向切割机构3。为了避免纸张在纠偏平台上移动时飘起,本实用新型中通过设置钢珠55的方式可对纸张实现较好的压紧作用,防止纸张飘起,且钢珠55可随着纸张的移动在安装孔54内滚动,对传送带40带动纸张移动影响较小,其影响可忽略不计。同时,通过设置多跟第一弹性压片58和第二弹性压片60,也能对纸张实现较好的压紧作用,第一弹性压片58与第二弹性压片60均采用厚度小于0.02mm的弹性钢片,能对纸张实现较好的压紧作用,能防止纸张飘起且不会影响传送带40带动纸张移动。因第一弹性压片58朝向与传送带40的输送方向相反设置,将第一弹性压片58的前端设计成向上倾斜,能使第一弹性压片58不会对纸张的移动造成影响。不同尺寸规格纸张上的光标位置不同,可通过传感器位置调节装置61调节第四传感器51的位置与纸张上光标位置对应,使纠偏定位机构2能适用于不同批次不同尺寸规格的纸张。通过设置的调节螺栓72、第二复位弹簧74也能调节限位块50的位置,使限位块50也能适用于不同尺寸规格的纸张。The paper to be cut is actually provided with a cursor that is used in conjunction with the
纸张进入切割机构3时,第五传感器99、第六传感器100都位于切割平台76前侧的输送装置7前侧,也就是说纸张经过切割平台76前侧的输送装置7时必然会被第五传感器99、第六传感器100检测到,当第五传感器99检测到纸张时反馈信号给控制器4,控制器4控制切割平台76前侧的输送装置7上的第五气缸97驱动从动辊筒96下移,直到从动辊筒96与主动辊筒94配合,同时控制器4控制第四电机95驱动主动辊筒94转动,主动辊筒94与从动辊筒96能对纸张夹紧并输送纸张经过切割平台76前侧的输送装置7,当纸张完全经过第五传感器99后第五传感器99无法检测到纸张,此时控制器4接收到第五传感器99反馈的这一信号,控制器4控制切割平台76后侧的输送装置7上的第五气缸97驱动从动辊筒96下移,直到从动辊筒96与主动辊筒94配合,并控制第四电机95驱动主动辊筒94转动,同时控制切割平台76前侧的输送装置7上的第五气缸97驱动从动辊筒96上移、控制该输送装置7上的第四电机95停止工作,此时纸张由切割平台76后侧的输送装置7夹紧输送,这样能够保证纸张经过切割机构3时始终有输送装置7为纸张提供动力,保证切割机构3能对纸张起到切割作用。纸张上在每一排需要切割的位置旁边设置有与第六传感器100配合使用的光标,纸张经过第六传感器100时,第六传感器100检测到上述光标位置,进而反馈信号给控制器4,控制器4控制切割机构3对纸张切割,从而实现切割定位的作用。当切割机构3对纸张进行切割时,为纸张提供动力的输送装置7上的第四电机95停止工作,使纸张暂时停止移动,从而能够保证切割机构3能够对纸张切割时的精准性,避免切割过程中纸张移动影响切割位置。When the paper enters the
文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art of the present invention can make various modifications or supplements to the described specific embodiments or replace them in similar ways, but will not deviate from the spirit of the present invention or go beyond the appended claims the defined range.
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| CN111360917A (en) * | 2020-01-17 | 2020-07-03 | 浙江佰格迪科技有限公司 | Full-automatic paper cutting machine |
| CN112873373A (en) * | 2021-01-11 | 2021-06-01 | 宁波瑞利时数控科技有限公司 | Material preparation elevator |
| CN114603614A (en) * | 2022-03-18 | 2022-06-10 | 杭州奥泰生物技术股份有限公司 | An automatic gold label cutting machine |
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| CN111360917A (en) * | 2020-01-17 | 2020-07-03 | 浙江佰格迪科技有限公司 | Full-automatic paper cutting machine |
| CN111360917B (en) * | 2020-01-17 | 2025-02-14 | 浙江世赞工艺品有限公司 | A fully automatic paper cutting machine |
| CN112873373A (en) * | 2021-01-11 | 2021-06-01 | 宁波瑞利时数控科技有限公司 | Material preparation elevator |
| CN112873373B (en) * | 2021-01-11 | 2023-08-11 | 宁波瑞利时数控科技有限公司 | Material preparation lifter |
| CN114603614A (en) * | 2022-03-18 | 2022-06-10 | 杭州奥泰生物技术股份有限公司 | An automatic gold label cutting machine |
| CN114643700A (en) * | 2022-03-21 | 2022-06-21 | 宜昌崟锦包装有限责任公司 | Cutting device and cutting method for residual materials at bottom of plastic wine box |
| CN114643700B (en) * | 2022-03-21 | 2023-04-11 | 宜昌崟锦包装有限责任公司 | Cutting device and cutting method for residual materials at bottom of plastic wine box |
| CN114890202A (en) * | 2022-05-25 | 2022-08-12 | 九国春武汉包装科技有限公司 | Self-adaptive cutting tool for paper side edge |
| CN116254692A (en) * | 2023-05-15 | 2023-06-13 | 天津赛象科技股份有限公司 | Deviation rectifying and centering device for detecting curtain cloth of shearing machine |
| CN116254692B (en) * | 2023-05-15 | 2023-08-04 | 天津赛象科技股份有限公司 | Deviation rectifying and centering device for detecting curtain cloth of shearing machine |
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