CN110181967B - Automatic assembly device of wafer notebook - Google Patents
Automatic assembly device of wafer notebook Download PDFInfo
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- CN110181967B CN110181967B CN201910525989.0A CN201910525989A CN110181967B CN 110181967 B CN110181967 B CN 110181967B CN 201910525989 A CN201910525989 A CN 201910525989A CN 110181967 B CN110181967 B CN 110181967B
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- 230000007246 mechanism Effects 0.000 claims abstract description 135
- 238000004080 punching Methods 0.000 claims abstract description 47
- 238000003825 pressing Methods 0.000 claims description 34
- 238000001514 detection method Methods 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 13
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 235000012431 wafers Nutrition 0.000 description 50
- 238000010586 diagram Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42D—BOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
- B42D5/00—Sheets united without binding to form pads or blocks
- B42D5/003—Note-pads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses an automatic assembly device of a wafer notebook, which is characterized by comprising a frame, a paper counting machine, an inner page punching mechanism, a template for placing a cover with a wafer, a template conveyor belt assembly, an inner page clamping and conveying mechanism and an inner page press-fitting mechanism, wherein a first inner page pushing mechanism is arranged on the frame and used for pushing an inner page to the position of the inner page punching mechanism, and the inner page clamping and conveying mechanism is used for clamping the punched inner page above the template; the device has the advantages that the device can automatically limit the number of the inner pages transmitted each time, and the inner pages are automatically pressed on the wafer of the cover after being regularly punched, so that the automatic assembly of the wafer notebook is realized, the production efficiency is greatly improved, and the labor cost is reduced; and the index page can be assembled in the wafer notebook according to the requirement, and the automatic assembly of the inner pages and the index page with different formats can be satisfied, so that the adaptability is good.
Description
Technical Field
The invention relates to processing equipment of a wafer notebook, in particular to an automatic assembly device of the wafer notebook.
Background
Notebook computers used in daily life are more commonly bound by glue, coil, saddle stitching and the like, but the binding modes make the inner pages of the notebook computer not replaceable. At present, a notebook with replaceable inner pages is available on the market, and the front cover and the inner pages are assembled into a book through a plurality of wafers, but because the wafers are mutually independent, the wafers need to be threaded into the front cover, the back cover and the inner pages which are punched with mounting holes one by one, so that the processing time and labor are wasted, the production efficiency is low, and the labor cost is high. In order to reduce the labor cost and improve the production efficiency, equipment special for automatically pressing the wafer is also available, but the existing equipment can only automatically press the wafer into the front cover and the back cover, and the sizes of the front cover and the back cover are slightly larger than those of the inner pages, so that the front cover, the back cover and the inner pages cannot be positioned accurately at the same time, the inner pages cannot be pressed at the same time, manual operation is needed to complete, and in addition, workers need to count the number of the inner pages when assembling the inner pages each time, if the number of the inner pages assembled at one time is too small, the production efficiency is reduced; if too much, the mounting holes on the inner sheet are not easy to deform and the wafer cannot be pressed in due to the too thick inner sheet, so that the improvement of production efficiency and the reduction of labor cost are greatly limited.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an automatic assembly device for a wafer notebook, which can automatically limit the number of inner pages assembled each time, automatically press-fit the inner pages onto a wafer, improve the production efficiency and reduce the labor cost.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an automatic assembly device of disk notebook, includes frame, paper counting machine, interior page punching machine, is used for placing template, template conveyer belt subassembly, interior page centre gripping conveying mechanism and the interior page pressure equipment mechanism of having the front cover of disk, the frame on fixedly provided with layer board, one side of layer board fixedly be provided with first baffle, paper counting machine set up the entrance point of layer board and be located the opposite side of layer board, first baffle with paper counting machine set up relatively, the frame on be provided with first interior page pushing mechanism for with interior page propelling movement to interior page punching machine's position department, interior page punching machine set up the exit end of layer board, the layer board on correspond interior page punching machine's position department fixedly provided with first photoelectric sensor, the exit end of layer board be provided with the second baffle, the second baffle with first baffle mutually perpendicular, interior page centre gripping conveying mechanism be used for with the interior page after punching to the position department that corresponds to the frame on the photoelectric sensor.
Further, first interior page pushing mechanism include first interior page push pedal, the linear module of first interior page and first cylinder, first interior page linear module fix in the frame, first cylinder vertical fix on the moving platform of the linear module of first interior page, first interior page push pedal with the piston rod fixed connection of first cylinder, the layer board on be provided with the first spout that extends along the direction of delivery of interior page, first interior page push pedal upwards pass first spout.
Further, an inner page visual detection system and a second air cylinder are respectively and fixedly arranged at the inlet end of the supporting plate, a first side pushing plate is fixedly arranged on a piston rod of the second air cylinder and used for regulating a plurality of inner pages which are sequentially stacked, and the first side pushing plate is parallel to the first baffle; when each inner page is different, the inner page visual detection system can detect whether the inner pages are ordered correctly.
Further, the automatic assembly device of the wafer notebook also comprises an index page conveying mechanism, wherein the index page conveying mechanism is positioned between the paper counting machine and the inner page punching mechanism, a third photoelectric sensor and an inner page baffle plate are arranged on the supporting plate corresponding to the position of the index page conveying mechanism, a third cylinder which is vertically arranged is fixed on the frame, the inner page baffle plate is fixedly connected with a piston rod of the third cylinder, the first inner page pushing mechanism is used for pushing an inner page to the position of the index page conveying mechanism, and a second inner page pushing mechanism is arranged on the frame and is used for pushing the inner page stacked with the index page to the position of the inner page punching mechanism.
Further, second interior page pusher mechanism include second interior page push pedal, the linear module of second interior page and fourth cylinder, second interior page linear module fix in the frame, the fourth cylinder vertical fix on the moving platform of the linear module of second interior page, second interior page push pedal with the piston rod fixed connection of fourth cylinder, the layer board on be provided with the second spout that extends along the direction of delivery of interior page, second interior page push pedal upwards pass the second spout.
Further, an index page visual detection system and a fifth cylinder are fixedly arranged at the position, corresponding to the index page conveying mechanism, on the supporting plate, a second side pushing plate is fixedly arranged on a piston rod of the fifth cylinder, and the second side pushing plate is parallel to the first baffle and is used for orderly and sequentially stacking the inner pages and the index pages; when index pages in the wafer notebook are different, whether the ordering of the index pages is correct or not can be detected through the index page visual detection system.
Further, the index page conveying mechanism comprises a lifting table for placing the index page and a suction nozzle assembly for conveying the index page to the inner page, the frame is fixedly provided with an index page linear module, and a moving platform on the index page linear module is fixedly connected with the suction nozzle assembly.
Further, the inner page punching mechanism comprises an upper punching die, a lower punching die, a third side push plate and an upper die driving mechanism, wherein the lower punching die is fixed on the supporting plate, the upper die driving mechanism comprises a motor, a driving shaft, an upper pull rod and a lower pull rod, the motor is fixed on the frame, the driving shaft is rotationally connected with the frame, the motor drives the driving shaft to rotate through a belt pulley assembly, a connecting disc is fixedly arranged on the driving shaft, the lower end of the lower pull rod is eccentrically hinged with the connecting disc, the upper end of the lower pull rod is hinged with the lower end of the upper pull rod, the upper end of the upper pull rod upwards penetrates through the supporting plate and is fixedly connected with the upper punching die, a sixth cylinder is horizontally fixed on the supporting plate, and the third side is fixedly connected with a piston rod of the sixth cylinder and is used for pushing the inner page into the lower die for punching.
Further, a seventh air cylinder is horizontally fixed on the supporting plate, and the second baffle is fixedly connected with a piston rod of the seventh air cylinder; the position of the second baffle plate relative to the inner page punching mechanism can be adjusted through the seventh air cylinder so as to adapt to punching of inner pages with different sizes.
Further, interior page grip transfer mechanism include horizontal linear module, vertical linear module, eighth cylinder and interior page fixture, horizontal linear module fix in the frame, vertical linear module with the moving platform fixed connection of horizontal linear module, eighth cylinder vertically fix on the moving platform of vertical linear module, interior page fixture with the piston rod fixed connection of eighth cylinder.
Further, interior page or leaf fixture include mounting panel, the ninth cylinder of two symmetry settings and two clamping components that set up in symmetry, the mounting panel with the piston rod fixed connection of eighth cylinder, ninth cylinder level fix the mounting panel on, the mounting panel on fixedly be provided with the support, clamping components include fixed clamp splice, movable clamp plate and connecting rod, fixed clamp splice fixed mounting be in the lower surface of mounting panel, the upper end of connecting rod with the support articulated mutually, the lower extreme of connecting rod with movable clamp plate fixed connection, the piston rod of ninth cylinder on articulated have the actuating lever, the actuating lever articulated mutually with the connecting rod, when the piston rod of ninth cylinder draw back, drive the movable clamp plate inwards shrink, with the cooperation of fixed clamp splice under the interior page or leaf of centre gripping.
Further, the inner page pressing mechanism comprises a wafer clamping mechanism, an inner page pressing mechanism and a template lifting mechanism, wherein the wafer clamping mechanism is used for clamping and fixing a wafer on a cover, the inner page pressing mechanism is used for pressing an inner page onto the wafer, and the template lifting mechanism is used for lifting a template off a template conveying belt in the template conveying belt assembly.
Further, the wafer clamping mechanism comprises a tenth cylinder, a flat pneumatic clamping jaw, a wafer left clamping jaw set and a wafer right clamping jaw set, wherein the tenth cylinder is vertically fixed on the frame, the flat pneumatic clamping jaw is fixedly connected with a piston rod of the tenth cylinder, the wafer left clamping jaw set is fixedly connected with a left clamping jaw of the flat pneumatic clamping jaw, the wafer right clamping jaw set is fixedly connected with a right clamping jaw of the flat pneumatic clamping jaw, the wafer left clamping jaw set comprises a plurality of wafer left clamping jaws which are horizontally distributed at intervals, the wafer right clamping jaw set comprises a plurality of wafer right clamping jaws which are horizontally distributed at intervals, the wafer left clamping jaws are in one-to-one correspondence with the wafer right clamping jaws, and when the flat pneumatic clamping jaws are closed, the wafer left clamping jaws clamp the wafer right.
Further, the inner page pressing mechanism comprises an eleventh air cylinder, a driving plate and a plurality of pressing blocks, wherein the eleventh air cylinder is vertically fixed on the frame, the driving plate is fixedly connected with a piston rod of the eleventh air cylinder, the pressing blocks are fixed on the lower end face of the driving plate, and when the pressing blocks are pressed down, each pressing block is located between two adjacent circular sheets and used for pressing the inner page onto the circular sheets.
Further, the template lifting mechanism comprises a twelfth air cylinder, a top plate, two symmetrically arranged thirteenth air cylinders and two symmetrically arranged template clamping jaws, wherein the twelfth air cylinder is vertically fixed on the frame, the top plate is fixedly connected with a piston rod of the twelfth air cylinder, the thirteenth air cylinder is horizontally fixed on the top plate, the template clamping jaws are fixedly connected with the piston rod of the thirteenth air cylinder corresponding to the template clamping jaws, grooves are formed in two sides of the template, and when the template is to be lifted, the template clamping jaws extend into the grooves in the corresponding sides.
Compared with the prior art, the device has the advantages that the device can automatically limit the number of the inner pages transmitted each time, and the inner pages are automatically pressed on the wafer of the cover after being regularly punched, so that the automatic assembly of the wafer notebook is realized, the production efficiency is greatly improved, and the labor cost is reduced; and the index page can be assembled in the wafer notebook according to the requirement, and the automatic assembly of the inner pages and the index page with different formats can be satisfied, so that the adaptability is good.
Drawings
FIG. 1 is a schematic view of a cover with a disc and an inner page to be press-fitted;
FIG. 2 is a schematic diagram of the overall structure of the present invention;
FIG. 3 is a schematic diagram showing the cooperation of the pallet of the present invention with the first inner sheet pushing mechanism, the second inner sheet pushing mechanism and the inner sheet punching mechanism;
FIG. 4 is a schematic view of the first and second inner page pushing mechanisms according to the present invention;
FIG. 5 is a schematic diagram of the cooperation of the inner sheet clamping and conveying mechanism and the inner sheet press-fitting mechanism of the present invention;
FIG. 6 is an enlarged schematic view of the inner page clamping mechanism at A in FIG. 5;
fig. 7 is a schematic structural view of a wafer clamping mechanism according to the present invention.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
As shown in the figure, an automatic assembly device of a wafer notebook comprises a frame 1, a paper counting machine 2, an index page conveying mechanism 3, an inner page punching mechanism 4, a template 5 for placing a cover 100 with a wafer 200, a template conveying belt assembly 6, an inner page clamping conveying mechanism 7 and an inner page press-fitting mechanism, wherein a supporting plate 11 is fixedly arranged on the frame 1, a first baffle plate 12 is fixedly arranged on one side of the supporting plate 11, the paper counting machine 2 is arranged at the inlet end of the supporting plate 11 and is positioned at the other side of the supporting plate 11, the first baffle plate 12 is oppositely arranged with the paper counting machine 2, the inlet end of the supporting plate 11 is fixedly provided with an inner page visual detection system 13 and a second cylinder 14 respectively, a piston rod of the second cylinder 14 is fixedly provided with a first side push plate 141 for arranging a plurality of inner pages 300 which are sequentially stacked, the first side push plate 141 is parallel to the first baffle plate 12, a first inner page pushing mechanism is arranged on the frame 1 and is used for pushing the inner page 300 to the position of the index page conveying mechanism 3, the first inner page pushing mechanism comprises a first inner page push plate 15, a first inner page linear push plate 152 and a first cylinder 152 are fixedly arranged on the frame 1, a first inner page linear push plate 152 is fixedly arranged on the first cylinder 151 and a first cylinder 111 extends along the first direction of the first cylinder 111, and a first cylinder 152 is fixedly arranged on the first cylinder 151, and a first cylinder is fixedly connected with the first inner page linear push plate cylinder 152, and a first inner page linear push plate cylinder 151 is fixedly arranged on the first cylinder, and a first cylinder is fixedly arranged on the inner page guide cylinder, a piston rod is fixedly arranged;
the index page conveying mechanism 3 is positioned between the paper counting machine 2 and the inner page punching mechanism 4, the index page conveying mechanism comprises a lifting table 31 for placing the index page 400 and a suction nozzle assembly 32 for conveying the index page 400 to the inner page 300, an index page linear module 33 is fixedly arranged on the machine frame 1, a moving platform on the index page linear module 33 is fixedly connected with the suction nozzle assembly 32, a third photoelectric sensor (not shown in the figure) is arranged at the position, corresponding to the index page conveying mechanism 3, on the supporting plate 11, of the index page conveying mechanism 3, an inner page baffle 16, an index page visual detection system 17 and a fifth cylinder 18 are arranged, a third cylinder 161 which is vertically arranged is fixedly arranged on the machine frame 1, the inner page baffle 16 is fixedly connected with a piston rod of the third cylinder 161, a second side push plate 181 is fixedly arranged on a piston rod of the fifth cylinder 18, the second side push plate 181 is parallel to the first baffle 12, the second side push plate 181 is used for orderly stacking the inner page 300 and the index page 400, a second inner page pushing mechanism is arranged on the machine frame 1, the second inner page 300 which is stacked with the index page 400 is pushed to the position of the inner page punching mechanism 4, the second inner page pushing mechanism comprises the second inner page module 19, the second push plate 191 and the second inner page linear module 19 are fixedly connected with a piston rod of the fourth cylinder 19, the second cylinder 19 is fixedly arranged on the second cylinder 19, and the second cylinder 19 extends to the second cylinder 19, and the second cylinder 19 is fixedly connected with the second cylinder 19, and the second cylinder 19 is fixedly arranged on the second cylinder and the second side piston rod is arranged on the second cylinder and the second cylinder and the inner page module, and the second cylinder is connected to the fourth cylinder module, and the inner page cylinder is arranged and the inner page cylinder and the inner cylinder and the cylinder is 19;
the inner page punching mechanism 4 is arranged at the outlet end of the supporting plate 11, a first photoelectric sensor (not shown in the figure) is fixedly arranged on the supporting plate 11 at the position corresponding to the inner page punching mechanism 4, a second baffle 113 is arranged at the outlet end of the supporting plate 11, the second baffle 113 is vertical to the first baffle 12, a seventh air cylinder 114 is horizontally fixed on the supporting plate 11, the second baffle 113 is fixedly connected with a piston rod of the seventh air cylinder 114, the inner page punching mechanism comprises an upper punching die 41, a lower punching die 42, a third side push plate 43 and an upper die driving mechanism, the lower punching die 42 is fixedly arranged on the supporting plate 11, the upper die driving mechanism comprises a motor 44, a driving shaft 45, an upper pull rod 46 and a lower pull rod 47, the motor 44 is fixedly arranged on the frame 1, the driving shaft 45 is rotationally connected with the frame 1, the driving shaft 45 is driven to rotate by a belt pulley assembly 48, a connecting disc 451 is fixedly arranged on the driving shaft 45, the lower end of the lower pull rod 47 is eccentrically hinged with the connecting disc 451, the upper end of the lower pull rod 47 is hinged with the lower end of the upper push rod 46, the upper end of the upper pull rod 46 is fixedly connected with the upper punching die 41 through the supporting plate 11, the upper end of the upper push rod 46 is horizontally arranged on the sixth side of the upper punching die 11, and the upper push plate 49 is fixedly connected with the third side of the piston rod 49 is fixedly arranged on the third side of the piston rod 49 and is fixedly connected with the lower piston rod 43 for punching the piston rod 300;
the inner page clamping and conveying mechanism 7 is used for clamping the punched inner page 300 above the template 5, the inner page clamping and conveying mechanism comprises a transverse linear module 71, a longitudinal linear module 72, an eighth cylinder 73 and an inner page clamping mechanism, the transverse linear module 71 is fixed on the frame 1, the longitudinal linear module 72 is fixedly connected with a moving platform of the transverse linear module 71, the eighth cylinder 73 is vertically fixed on the moving platform of the longitudinal linear module 72, the inner page clamping mechanism comprises a mounting plate 74, two symmetrically arranged ninth cylinders 75 and two symmetrically arranged clamping components, the mounting plate 74 is fixedly connected with a piston rod of the eighth cylinder 73, the ninth cylinders 75 are horizontally fixed on the mounting plate 74, a bracket 741 is fixedly arranged on the mounting plate 74, the clamping components comprise a fixed clamping block 76, a movable clamping plate 77 and a connecting rod 78, the fixed clamping block 76 is fixedly arranged on the lower surface of the mounting plate 74, the upper end of the connecting rod 78 is hinged with the bracket 741, the lower end of the connecting rod 78 is fixedly connected with the movable clamping plate 77, a driving rod 79 is hinged with the piston rod 79 on the piston rod of the ninth cylinder 75, and the connecting rod 78 is hinged with the connecting rod 78, when the ninth cylinder 75 is retracted, the movable clamping block 77 is driven to clamp the inner page 300 in a telescopic manner;
a second photoelectric sensor (not shown in the figure) is arranged on the frame 1 at a position corresponding to the page pressing mechanism, the page pressing mechanism comprises a wafer clamping mechanism 8, a template lifting mechanism 9 and a page pressing mechanism 10, the wafer clamping mechanism 8 is used for clamping and fixing a wafer 200 on the cover 100, the template lifting mechanism 9 is used for lifting a template 5 away from a template conveying belt 61 in the template conveying belt assembly 6, the page pressing mechanism 10 is used for pressing an inner page 300 onto the wafer 200, the wafer clamping mechanism 8 comprises a tenth cylinder 81, a flat pneumatic clamping jaw 82, a wafer left clamping jaw set 83 and a wafer right clamping jaw set 84, the tenth cylinder 81 is vertically fixed on the frame 1, the flat pneumatic clamping jaw 82 is fixedly connected with a piston rod of the tenth cylinder 81, the wafer left clamping jaw set 83 is fixedly connected with a left clamping jaw of the flat pneumatic clamping jaw 82, the wafer right clamping jaw set 84 is fixedly connected with a right clamping jaw of the flat pneumatic clamping jaw 82, the wafer right clamping jaw set 84 comprises a plurality of horizontally spaced left clamping jaws 831, and the wafer clamping jaw 841 and the wafer clamping jaw 82 are arranged in a one-to-one correspondence with the wafer clamping jaw 841;
the template lifting mechanism 9 comprises a twelfth air cylinder 91, a top plate 92, two thirteenth air cylinders 93 which are symmetrically arranged and two template clamping jaws 94 which are symmetrically arranged, wherein the twelfth air cylinder 91 is vertically fixed on the frame 1, the top plate 92 is fixedly connected with a piston rod of the twelfth air cylinder 91, the thirteenth air cylinder 93 is horizontally fixed on the top plate 92, the template clamping jaws 94 are fixedly connected with the corresponding piston rods of the thirteenth air cylinders 93, grooves 51 are formed in two sides of the template 5, and when the template 5 is to be lifted, the template clamping jaws 94 extend into the grooves 51 on the corresponding sides;
the inner page pressing mechanism 10 comprises an eleventh cylinder 101, a driving plate 102 and a plurality of pressing blocks 103, wherein the eleventh cylinder 101 is vertically fixed on the frame 1, the driving plate 102 is fixedly connected with a piston rod of the eleventh cylinder 101, the pressing blocks 103 are fixed on the lower end face of the driving plate 102, and when the pressing blocks 103 are pressed down, each pressing block 103 is located between two adjacent circular sheets 200 and is used for pressing the inner page 300 onto the circular sheets 200.
In the above embodiment, the lifting table 31 in the index page conveying mechanism 3 can be lifted by a sprocket chain mechanism or a screw-nut mechanism, and the suction nozzle assembly 32 adopts the existing vacuum suction nozzle assembly to realize the suction of the index page; the inner page visual detection system 13 and the index page visual detection system 17 are commercially available visual detection systems; the template conveyor assembly 6 employs a conventional in-line conveyor structure that controls the movement of templates on the conveyor, such as a gear mechanism.
In the above embodiment, the working process of the automatic assembly device of the wafer notebook is as follows: the inner sheets 300 are placed in the paper counting machine 2, the number of the inner sheets counted each time is set, if the index sheets 400 are needed, the index sheets 400 are placed on the lifting table 31 of the index sheet conveying mechanism 3, then the set number of the inner sheets 300 are conveyed to the inlet end of the supporting plate 11 through the paper counting machine 2, the inner sheets 300 are regulated through the first side pushing plate 141, if the formats of the inner sheets are different, the inner sheets 300 positioned at the uppermost one of the supporting plates 11 are detected to be correct through the inner sheet visual detection system 13, then the first cylinder 152 is controlled to drive the first inner sheet pushing plate 15 to penetrate into the first sliding groove 111 upwards, the first inner sheet pushing plate 15 is driven through the first inner sheet linear module 151, the inner sheets 300 are pushed to the index sheet conveying mechanism 3, when the inner sheets 300 are detected by the third photoelectric sensor, the third cylinder 161 is controlled to drive the inner sheet blocking plate 16 to move downwards to block the inner sheets 300, then the suction nozzle component 32 in the index sheet conveying mechanism 3 adsorbs and conveys the index sheet 400 onto the inner sheet 300, if the formats of each index sheet are different, the index sheet visual detection system 17 detects whether the uppermost index sheet 400 is correct, then the second side push plate 181 is used for regulating the inner sheet 300 and the index sheet 400 on the supporting plate 11, the third cylinder 161 is controlled to drive the inner sheet baffle 16 to move upwards, the fourth cylinder 192 is used for driving the second inner sheet push plate 19 to penetrate into the second sliding groove 112, the second inner sheet linear module 191 is used for driving the second inner sheet push plate 19 to move, the inner sheet 300 with the index sheet is pushed to the position of the inner sheet punching mechanism 4, when the first photoelectric sensor detects the inner sheet, the third side push plate 43 pushes the inner sheet and the index sheet into the punching lower die 42 at the same time, the motor 44 drives the upper die 41 to punch the inner sheet 300 and the index sheet 400, after punching is completed, the inner page 300 and the index page 400 are clamped by an inner page clamping mechanism in the inner page clamping and conveying mechanism 7;
simultaneously, the cover 100 with the disc 200 is placed on the template 5, the template 5 is placed on the template conveyor 61 of the template conveyor assembly 6, when the template 5 moves to the position of the inner page pressing mechanism, the gear mechanism in the template conveyor assembly 6 controls the template 5 to stop moving, then the punched inner page 300 and the index page 400 are moved to the upper side of the template 5 through the inner page clamping conveyor 7, holes on the inner page 300 and the index page 400 are aligned with the disc 200 one by one, when the second photoelectric sensor detects the inner page, the template lifting mechanism 9 is controlled to lift the template 5 upwards from the template conveyor 61, then the disc left clamping jaw 831 and the disc right clamping jaw 841 in the disc clamping mechanism 8 clamp the disc 200, then the eighth cylinder 73 is controlled to drive the inner page clamping mechanism to move downwards, finally the inner page 300 and the index page 400 are controlled to be pressed on the disc 200 (namely, the disc 200 is pressed into the holes on the inner page 300 and the index page 400), finally the ninth cylinder 75 in the inner page clamping mechanism is controlled to work, and the disc 300 and the disc 400 are driven by the driving rod 79 to open automatically open the disc clamping mechanism 400, so that the notebook 300 and the notebook can be assembled.
The scope of the present invention includes, but is not limited to, the above embodiments, and any alterations, modifications, and improvements made by those skilled in the art are intended to fall within the scope of the invention.
Claims (11)
1. The automatic assembling device of the wafer notebook is characterized by comprising a frame, a paper counting machine, an inner page punching mechanism, a template for placing a cover with a wafer, a template conveying belt assembly, an inner page clamping and conveying mechanism and an inner page press-fitting mechanism, wherein a supporting plate is fixedly arranged on the frame, a first baffle is fixedly arranged on one side of the supporting plate, the paper counting machine is arranged at the inlet end of the supporting plate and is positioned at the other side of the supporting plate, the first baffle is oppositely arranged with the paper counting machine, a first inner page pushing mechanism is arranged on the frame and is used for pushing an inner page to the position of the inner page punching mechanism, the inner page punching mechanism is arranged at the outlet end of the supporting plate, a first photoelectric sensor is fixedly arranged at the position of the supporting plate corresponding to the inner page punching mechanism, a second baffle is arranged at the outlet end of the supporting plate and is perpendicular to the first baffle, and the inner page clamping and conveying mechanism is used for clamping the inner page after punching to the position of the second photoelectric sensor corresponding to the position of the inner page pressing mechanism on the frame;
the first inner page pushing mechanism comprises a first inner page pushing plate, a first inner page linear module and a first air cylinder, wherein the first inner page linear module is fixed on the frame, the first air cylinder is vertically fixed on a moving platform of the first inner page linear module, the first inner page pushing plate is fixedly connected with a piston rod of the first air cylinder, a first sliding groove extending along the conveying direction of an inner page is formed in the supporting plate, and the first inner page pushing plate upwards penetrates through the first sliding groove;
the inner page punching mechanism comprises a punching upper die, a punching lower die, a third side push plate and an upper die driving mechanism, wherein the punching lower die is fixed on the supporting plate, the upper die driving mechanism comprises a motor, a driving shaft, an upper pull rod and a lower pull rod, the motor is fixed on the frame, the driving shaft is rotationally connected with the frame, the motor drives the driving shaft to rotate through a belt pulley assembly, a connecting disc is fixedly arranged on the driving shaft, the lower end of the lower pull rod is eccentrically hinged with the connecting disc, the upper end of the lower pull rod is hinged with the lower end of the upper pull rod, the upper end of the upper pull rod upwards penetrates through the supporting plate and is fixedly connected with the punching upper die, a sixth cylinder is horizontally fixed on the supporting plate, and the third side push plate is fixedly connected with a piston rod of the sixth cylinder and is used for pushing an inner page into the punching lower die for punching;
the inner page clamping and conveying mechanism comprises a transverse linear module, a longitudinal linear module, an eighth cylinder and an inner page clamping mechanism, wherein the transverse linear module is fixed on the frame, the longitudinal linear module is fixedly connected with a moving platform of the transverse linear module, the eighth cylinder is vertically fixed on the moving platform of the longitudinal linear module, and the inner page clamping mechanism is fixedly connected with a piston rod of the eighth cylinder;
the inner page pressing mechanism comprises a wafer clamping mechanism, an inner page pressing mechanism and a template lifting mechanism, wherein the wafer clamping mechanism is used for clamping and fixing a wafer on a cover, the inner page pressing mechanism is used for pressing an inner page onto the wafer, and the template lifting mechanism is used for lifting a template off a template conveyor belt in the template conveyor belt assembly.
2. The automatic assembly device for a wafer notebook of claim 1, wherein: the inlet end of the supporting plate is fixedly provided with an inner page visual detection system and a second air cylinder respectively, and a piston rod of the second air cylinder is fixedly provided with a first side pushing plate for regulating a plurality of inner pages which are stacked in sequence, wherein the first side pushing plate is parallel to the first baffle.
3. The automatic assembly device for a wafer notebook of claim 1, wherein: the paper counting machine is characterized by further comprising an index page conveying mechanism, wherein the index page conveying mechanism is located between the paper counting machine and the inner page punching mechanism, a third photoelectric sensor and an inner page baffle are arranged at the position, corresponding to the index page conveying mechanism, of the supporting plate, a third cylinder which is vertically arranged is fixed on the machine frame, the inner page baffle is fixedly connected with a piston rod of the third cylinder, the first inner page pushing mechanism is used for pushing inner pages to the position of the index page conveying mechanism, and a second inner page pushing mechanism is arranged on the machine frame and used for pushing the inner pages stacked with the index pages to the position of the inner page punching mechanism.
4. An automatic assembling device for a wafer notebook as claimed in claim 3, wherein: the second inner page pushing mechanism comprises a second inner page pushing plate, a second inner page linear module and a fourth air cylinder, the second inner page linear module is fixed on the frame, the fourth air cylinder is vertically fixed on a moving platform of the second inner page linear module, the second inner page pushing plate is fixedly connected with a piston rod of the fourth air cylinder, a second sliding groove extending along the conveying direction of the inner page is formed in the supporting plate, and the second inner page pushing plate upwards penetrates through the second sliding groove.
5. An automatic assembling device for a wafer notebook as claimed in claim 3, wherein: the automatic feeding device is characterized in that an index page visual detection system and a fifth cylinder are fixedly arranged at the position, corresponding to the index page conveying mechanism, on the supporting plate, a second side pushing plate is fixedly arranged on a piston rod of the fifth cylinder, and the second side pushing plate is parallel to the first baffle and used for regularly and sequentially stacking inner pages and index pages.
6. An automatic assembling device for a wafer notebook as claimed in claim 3, wherein: the index page conveying mechanism comprises a lifting table for placing index pages and a suction nozzle assembly for conveying the index pages to the inner page, wherein the frame is fixedly provided with an index page linear module, and a moving platform on the index page linear module is fixedly connected with the suction nozzle assembly.
7. The automatic assembly device for a wafer notebook of claim 1, wherein: the support plate is horizontally fixed with a seventh air cylinder, and the second baffle is fixedly connected with a piston rod of the seventh air cylinder.
8. The automatic assembly device for a wafer notebook of claim 1, wherein: the inner page clamping mechanism comprises a mounting plate, a ninth air cylinder which is symmetrically arranged and two groups of clamping components which are symmetrically arranged, wherein the mounting plate is fixedly connected with a piston rod of the eighth air cylinder, the ninth air cylinder is horizontally fixed on the mounting plate, a bracket is fixedly arranged on the mounting plate, the clamping components comprise a fixed clamping block, a movable clamping plate and a connecting rod, the fixed clamping block is fixedly arranged on the lower surface of the mounting plate, the upper end of the connecting rod is hinged with the bracket, the lower end of the connecting rod is fixedly connected with the movable clamping plate, a driving rod is hinged with the piston rod of the ninth air cylinder, and when the piston rod of the ninth air cylinder retreats, the movable clamping plate is driven to retract inwards to clamp an inner page under the cooperation of the fixed clamping block.
9. The automatic assembly device for a wafer notebook of claim 1, wherein: the wafer clamping mechanism comprises a tenth cylinder, a flat pneumatic clamping jaw, a wafer left clamping jaw set and a wafer right clamping jaw set, wherein the tenth cylinder is vertically fixed on the frame, the flat pneumatic clamping jaw is fixedly connected with a piston rod of the tenth cylinder, the wafer left clamping jaw set is fixedly connected with a left clamping jaw of the flat pneumatic clamping jaw, the wafer right clamping jaw set is fixedly connected with a right clamping jaw of the flat pneumatic clamping jaw, the wafer left clamping jaw set comprises a plurality of wafer left clamping jaws which are horizontally distributed at intervals, the wafer right clamping jaw set comprises a plurality of wafer right clamping jaws which are horizontally distributed at intervals, the wafer left clamping jaws are in one-to-one correspondence with the wafer right clamping jaws, and when the flat pneumatic clamping jaw is closed, the wafer left clamping jaw clamps the wafer right.
10. The automatic assembly device for a wafer notebook of claim 1, wherein: the inner page pressing mechanism comprises an eleventh cylinder, a driving plate and a plurality of pressing blocks, wherein the eleventh cylinder is vertically fixed on the frame, the driving plate is fixedly connected with a piston rod of the eleventh cylinder, the pressing blocks are fixed on the lower end face of the driving plate, and when the pressing blocks are pressed down, each pressing block is positioned between two adjacent circular sheets and used for pressing the inner page onto the circular sheets.
11. The automatic assembly device for a wafer notebook of claim 1, wherein: the template lifting mechanism comprises a twelfth air cylinder, a top plate, two thirteenth air cylinders which are symmetrically arranged and two template clamping jaws which are symmetrically arranged, wherein the twelfth air cylinder is vertically fixed on the frame, the top plate is fixedly connected with a piston rod of the twelfth air cylinder, the thirteenth air cylinder is horizontally fixed on the top plate, the template clamping jaws are fixedly connected with the piston rod of the thirteenth air cylinder corresponding to the template clamping jaws, grooves are formed in two sides of the template, and when the template is to be lifted, the template clamping jaws extend into the grooves on the corresponding sides.
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| CN201910525989.0A CN110181967B (en) | 2019-06-18 | 2019-06-18 | Automatic assembly device of wafer notebook |
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| CN201910525989.0A CN110181967B (en) | 2019-06-18 | 2019-06-18 | Automatic assembly device of wafer notebook |
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| CN110181967B true CN110181967B (en) | 2024-04-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112677674B (en) * | 2020-12-30 | 2022-04-22 | 宁波创源文化发展股份有限公司 | Automatic notebook assembling device for circular ring notebook |
| CN114347688B (en) * | 2022-01-20 | 2022-10-04 | 宁波市海曙创欣装订设备有限公司 | Coil binding equipment |
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