CN208810911U - A kind of bearing sleeve automatic production line - Google Patents
A kind of bearing sleeve automatic production line Download PDFInfo
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- CN208810911U CN208810911U CN201821134844.5U CN201821134844U CN208810911U CN 208810911 U CN208810911 U CN 208810911U CN 201821134844 U CN201821134844 U CN 201821134844U CN 208810911 U CN208810911 U CN 208810911U
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Abstract
The utility model discloses a kind of bearing sleeve automatic production lines, including sequentially connected feed device, roller side machine and multiple groups process unit, successive process successively head and the tail arranged in series is pressed between each processing unit, processing unit include can blanking punching machine, the middle part of punching machine is equipped with a workbench, workbench is equipped with processing mold, the other end of conveyer belt is connected in the processing mold on first processing unit of adjacent roll side machine, the lower section of processing mold is equipped with discard transfer apparatus, a manipulator is equipped between two neighboring punching machine, manipulator is by the workpiece grabbing on the punching machine of previous process and transfers load on the punching machine of next procedure and carries out punch forming control operation.The utility model, automatic production line can reduce manpower, reduce production cost, are more manually more convenient for managing, and can effectively promote product quality and precision, improve homogeneity of product, and disqualification rate, while machine continuous operation is greatly reduced, and promote production capacity.
Description
Technical field
The utility model relates to automobile manufacture automatic fields, and in particular to a kind of bearing sleeve automatic production line.
Background technique
Automobile parts production line currently on the market generallys use mechanization flow production line and substitutes traditional manual work
Mode can free labourer to liberate labour to a certain extent from conventional hand labour, then
It is engaged in more creative work, to create the higher output value.
However there are certain drawbacks and defect for existing production line, due to being separated from each other between its each process,
Such as after the completion of previous procedure, generally require by manual operation by workers machine and by workpiece handling to next process unit
Place carries out the processing of next process again, leads to the turnover for increasing semi-finished product and storage, thus causes production efficiency
Limitation additionally while realizing automated production in individual per pass in-process, but in the linking of each process, does not have still
Have and realize all automations well, and worker still remains a certain amount of labor intensity, there is also manually-operated mistake
The phenomenon that difference and leakage process, Product Precision and consistency are greatly reduced, is spent human and material resources.
In conclusion needing one kind that can save manpower at present, production cost is reduced, production capacity and product product are effectively improved
The automatic production line of matter consistency.
Utility model content
Technical problem to be solved in the utility model is that there are production efficiencys is lower for existing automobile manufacture production line, is produced
Quality and the poor problem of consistency.
In order to solve the above-mentioned technical problem, it is automatic to be to provide a kind of bearing sleeve for technical solution used by the utility model
Metaplasia producing line, including sequentially connected feed device, roller side machine and multiple groups process unit, press between each processing unit successive
Process successively head and the tail arranged in series, the feed device, roller while machine and when closing on the roller machine first processing unit
Between by transmission band connection, the conveyer belt, which rolls, to be arranged on the feed device, and one end of the conveyer belt is by described
Feed device is drawn, and is passed through the roller and be connected on first processing unit of machine when closing on the roller after machine, institute
State processing unit include can blanking punching machine, the middle part of the punching machine is equipped with a workbench, and the workbench is equipped with processing
Mold, the other end of the conveyer belt are connected to the processing mould on first processing unit for closing on roller side machine
In tool, the lower section of the processing mold is equipped with discard transfer apparatus, is equipped with a manipulator, institute between the two neighboring punching machine
Manipulator is stated by the workpiece grabbing on the punching machine of previous process and is transferred load on the punching machine of next procedure and carries out punching press
Molding control operation.
In the above scheme, the manipulator includes the bracket being set between the two neighboring punching machine, the bracket
On be fixed with the control cabinet for controlling the manipulator behavior, be equipped in the control cabinet circuit system interconnected and
Power output component.
In the above scheme, the first cantilever and the second cantilever, institute are successively rotatably connected to outside the bottom of the control cabinet
State the first cantilever one end be rotatably dispose in it is described control cabinet bottom and with it is described control cabinet in power output component
One end of connection, the other end of first cantilever and second cantilever is pivotally connected, and the other end of second cantilever, which is equipped with, grabs
Take device.
In the above scheme, first cantilever is rotated horizontally as the center of circle using the junction with the power output component and is set
It sets, second cantilever, which is rotated horizontally using the articulated section with first cantilever as the center of circle, to be arranged, first cantilever and second
Farthest horizontal space of the sum of the radius of turn of cantilever between the two neighboring punching machine.
In the above scheme, flexible drive rod is connected between first cantilever and the power output component, it is described
Flexible drive rod controls vertical direction of first cantilever in the control cabinet and slides up and down.
In the above scheme, the top of the discard transfer apparatus is the plane that uniform intervals offer a plurality of groove, institute
The top braces of discard transfer apparatus are stated in the bottom of the processing mold.
In the above scheme, roller side machine includes support base and multiple positioning columns for being rotatably arranged on the support base
With multiple groups directive wheel, the positioning column, which is parallel to each other, rotates and is arranged above and below into two rows, and the conveyer belt is in two rows of positioning
The intermediate of column rolls, and directive wheel described in every group rolls the two sides for being clamped in the conveyer belt respectively, each positioning column it is same
Outboard end is equipped with chain group, on the motor for the bottom that the chain group is connected to the support base.
In the above scheme, the directive wheel include horizontal guide sheave and be vertically directed wheel two kinds, the horizontal guide sheave
It is clamped at left and right sides of the horizontal direction of the conveyer belt, the two sides up and down for being vertically directed wheel and being clamped in the conveyer belt.
In the above scheme, the model 160T punching machine of the punching machine.
The utility model, automatic production line can reduce manpower, reduce production cost, pipe of being more manually more convenient for
Reason, and product quality and precision can be effectively promoted, homogeneity of product is improved, disqualification rate is greatly reduced, while machine is continuous
Operation promotes production capacity.
Detailed description of the invention
Fig. 1 is the positive structure schematic of the utility model；
Fig. 2 is the schematic perspective view of the utility model；
Fig. 3 is the partial enlargement diagram of part A in Fig. 2；
Fig. 4 is the partial enlargement diagram of part B in Fig. 2.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings of the specification.
The utility model discloses a kind of bearing sleeve automatic production line, those skilled in the art can be used for reference in this paper
Hold, is suitably modified realization of process parameters.It is important to note that all similar substitutions and modifications are to those skilled in the art
For be it will be apparent that they are considered as being included in the utility model, and related personnel can obviously not depart from this reality
With being modified on the basis of new content, spirit and scope to content described herein or appropriate changes and combinations, realizing and
Using the utility model technology.
In utility model, unless otherwise stated, Science and Technology noun used herein has this field skill
The normally understood meaning of art personnel institute.
As shown in Figures 1 to 4, a kind of bearing sleeve automatic production line provided by the utility model, including be sequentially connected with
Feed device, roller side machine 2 and multiple groups process unit, it is each to process between unit by successive process successively head and the tail arranged in series, give
Material device, roller are connected between first processing unit of machine 2 by conveyer belt 1 in machine 2 and adjacent roll, and the rolling of conveyer belt 1 is set
It sets on feed device, one end of conveyer belt 1 is drawn by feed device, and passes through machine 2 when roller is connected to adjacent roll after machine 2
On first processing unit, automatic cycle structure for conveying is formed, it is possible to reduce manpower reduces production cost.
Further, corresponding safe grating is installed in the most front side configuration of production line, guarantees the high-precision of Product Assembly production
Degree, roller side machine 2 include support base 13 and the multiple positioning columns 14 and multiple groups directive wheel 15 that are rotatably arranged on support base 13, positioning
Column 14, which is parallel to each other, rotates and is arranged above and below into two rows, and conveyer belt 1 is rolled in the intermediate of two rows of positioning columns 14, and directive wheel 15 includes
Horizontal guide sheave is clamped at left and right sides of the horizontal direction of conveyer belt 1, is vertically directed with two kinds of wheel, horizontal guide sheave is vertically directed
Wheel is clamped in the two sides up and down of conveyer belt 1, and two-way guiding can be effectively prevented 1 sideslip of conveyer belt, each positioning column 14 it is same outer
Side is equipped with chain group, and chain group is connected on the motor 16 of 13 bottom of support base to drive 14 band of positioning column
The operating of dynamic conveyer belt 1.
It is each processing unit include can blanking punching machine 3, the model 160T punching machine of punching machine 3, the middle part concave shaped of punching machine 3
At a workbench, workbench is equipped with processing mold 4, and processing mold 4 has upper die and lower die, can come to conveyer belt conveying
Workpiece 5 is processed, and the other end of conveyer belt 1 protrudes into and be connected to the processing on first processing unit of adjacent roll side machine 2
The first step conveying of production line is formed in mold 4.
The lower section of processing mold 4 is equipped with discard transfer apparatus 7, and the top of discard transfer apparatus 7 offers for uniform intervals
The plane of a plurality of groove, for the top braces of discard transfer apparatus 7 in the bottom of processing mold 4, such waste material can fall into groove
Drained in time afterwards.
A manipulator 6 is equipped between two neighboring punching machine 3, the main function of manipulator 6 is by the punching machine 3 of previous process
On workpiece 5 grab and transfer load on the punching machine 3 of next procedure and carry out punch forming control operation, in this manner it is possible to by each
Process is effectively connected, and forms complete automatic production line, and machine is not only made continuously to operate without stopping operation, promotes production capacity, and
Product quality can be effectively promoted, homogeneity of product can be effectively improved by using automation equipment, disqualification rate is greatly reduced.
The specific structure of manipulator 6 includes the bracket 11 being placed between two neighboring punching machine 3, is fixed on bracket 11
The control cabinet 8 that manipulator 6 acts is controlled, is equipped with circuit system interconnected and power output component, electricity in control cabinet 8
The automatic control components such as guiding, positioning, adjustment, detection and visual unit in the prior art can be equipped in the system of road, to protect
Hinder the precision to product.
It controls and is successively rotatably connected to the first cantilever 9 and the second cantilever 10, one end of the first cantilever 9 outside the bottom of cabinet 8
It is rotatably dispose in the bottom of control cabinet 8 and is connect with the power output component in control cabinet 8, the other end of the first cantilever 9
Be pivotally connected with one end of the second cantilever 10, the other end of the second cantilever 10 is equipped with grabber 12, can be using magnetic force or other
The grabber of suction, manipulator 6 entire in this way have the cantilever of two-section controllable rotating movement, and freedom degree is higher.
First cantilever 9, which is rotated horizontally using the junction with power output component as the center of circle, to be arranged, and the second cantilever 10 is with the
The articulated section of one cantilever 9 is that the center of circle rotates horizontally setting, and the sum of the first cantilever 9 and the radius of turn of the second cantilever 10 are adjacent two
Farthest horizontal space between a punching machine 3, to meet, no matter workpiece 5 is in any position of punching machine 3, the crawl model of the second cantilever 10
Enclosing can cover.
It is connected with flexible drive rod between first cantilever 9 and power output component, the drive rod that stretches controls 9 edge of the first cantilever
Vertical direction in control cabinet 8 slides up and down, and such manipulator 6 can be any in the space composed by horizontal vertical plane
It is mobile, it is more convenient to adjust the position of manipulator 6 according to actual condition.
The workflow of the utility model is as follows: production line using coiled strip, through roller side machine chamfering, by 160T punching machine blanking
Mode carries out feeding cycle, after 160T blanking, carries out crawl by WJTR manipulator and transfers load to next procedure progress punch forming, with
This analogizes, until the discharging of last sequence carries out outer move by the mode for installing cylinder on mold additional.
The utility model is changed to transfer matic production by intermittent single process work pattern, and actual test result is shown, can
It is divided into two classes and increases to production in 24 hours by original productions in 16 hours, is reduced to 2 by two classes of original 12 operators
People saves 10 operators, by original 3000/day, be promoted to 6000/day, and 2 times of output increased, thus substantially
Production efficiency is improved, the labor intensity of labourer is reduced, manually-operated error is reduced, and improve Product Precision, subtracts
The turnover and storage of not a half finished product have prevented the generation for leaking process.
The utility model, automatic production line can reduce manpower, reduce production cost, pipe of being more manually more convenient for
Reason, and product quality and precision can be effectively promoted, homogeneity of product is improved, disqualification rate is greatly reduced, while machine is continuous
Operation promotes production capacity.
The utility model is not limited to above-mentioned preferred forms, and anyone should learn that under the enlightenment of the utility model
The structure change made, it is all that there is same or similar technical solution with the utility model, each fall within the guarantor of the utility model
Within the scope of shield.
Claims (9)
1. a kind of bearing sleeve automatic production line, which is characterized in that including sequentially connected feed device, roller side machine and multiple groups
Unit is processed, presses successive process successively head and the tail arranged in series between each processing unit, the feed device, roller side machine and is faced
By transmission band connection between first processing unit of nearly roller side machine, the conveyer belt rolls setting and send described
Expect on device, one end of the conveyer belt is drawn by the feed device, and pass through be connected to after the machine of the roller side close on it is described
On the processing unit of first of roller side machine, it is described processing unit include can blanking punching machine, the middle part of the punching machine is equipped with
One workbench, the workbench are equipped with processing mold, and the other end of the conveyer belt, which is connected to, closes on roller side machine
In the processing mold on first processing unit, the lower section of the processing mold is equipped with discard transfer apparatus, adjacent
A manipulator is equipped between two punching machines, the manipulator is by the workpiece grabbing on the punching machine of previous process and shifting
It is loaded on the punching machine of next procedure and carries out punch forming control operation.
2. bearing sleeve automatic production line as described in claim 1, which is characterized in that the manipulator includes being set to phase
Bracket between adjacent two punching machines is fixed with the control cabinet for controlling the manipulator behavior on the bracket, described
It controls and is equipped with circuit system interconnected and power output component in cabinet.
3. bearing sleeve automatic production line as claimed in claim 2, which is characterized in that it is described control cabinet bottom outside according to
Secondary to be rotatably connected to the first cantilever and the second cantilever, one end of first cantilever is rotatably dispose in the bottom of the control cabinet
And it is connect with the power output component in the control cabinet, one end of the other end of first cantilever and second cantilever
The other end of pivot joint, second cantilever is equipped with grabber.
4. bearing sleeve automatic production line as claimed in claim 3, which is characterized in that first cantilever with described to move
The junction of power output precision is that the center of circle rotates horizontally setting, and second cantilever is to be circle with the articulated section of first cantilever
The sum of the radius of turn of the flat rotary setting of edema with the heart involved, first cantilever and the second cantilever is farthest between the two neighboring punching machine
Horizontal space.
5. bearing sleeve automatic production line as claimed in claim 3, which is characterized in that first cantilever and the power
Flexible drive rod is connected between output precision, the flexible drive rod controls first cantilever along the control cabinet
Vertical direction slides up and down.
6. bearing sleeve automatic production line as described in claim 1, which is characterized in that the top of the discard transfer apparatus
The plane of a plurality of groove is offered for uniform intervals, the top braces of the discard transfer apparatus are in the bottom of the processing mold
Portion.
7. bearing sleeve automatic production line as described in claim 1, which is characterized in that roller side machine include support base and
The multiple positioning columns and multiple groups directive wheel being rotatably arranged on the support base, the positioning column, which is parallel to each other, to be rotated and arranges up and down
Two rows are arranged into, the conveyer belt is rolled in the intermediate of two rows of positioning columns, and directive wheel described in every group rolls respectively is clamped in institute
The two sides of conveyer belt are stated, the same outboard end of each positioning column is equipped with chain group, and the chain group is connected to
On the motor of the bottom of the support base.
8. bearing sleeve automatic production line as claimed in claim 7, which is characterized in that the directive wheel includes horizontally-guided
Two kinds of wheel is taken turns and is vertically directed, the horizontal guide sheave is clamped at left and right sides of the horizontal direction of the conveyer belt, described vertical
Directive wheel is clamped in the two sides up and down of the conveyer belt.
9. bearing sleeve automatic production line as described in claim 1, which is characterized in that the model 160T of the punching machine is rushed
Bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821134844.5U CN208810911U (en) | 2018-07-17 | 2018-07-17 | A kind of bearing sleeve automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821134844.5U CN208810911U (en) | 2018-07-17 | 2018-07-17 | A kind of bearing sleeve automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208810911U true CN208810911U (en) | 2019-05-03 |
Family
ID=66270970
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821134844.5U Active CN208810911U (en) | 2018-07-17 | 2018-07-17 | A kind of bearing sleeve automatic production line |
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| Country | Link |
|---|---|
| CN (1) | CN208810911U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530542A (en) * | 2018-12-26 | 2019-03-29 | 吉林博仁科技有限责任公司 | Bearing sleeve automatic folding machine |
| CN110722057A (en) * | 2018-07-17 | 2020-01-24 | 吉林博仁科技有限责任公司 | Bearing sleeve automatic production line |
| CN112705619A (en) * | 2021-01-21 | 2021-04-27 | 重庆市宇红轨道车辆配件有限公司 | Tile back automatic production line |
-
2018
- 2018-07-17 CN CN201821134844.5U patent/CN208810911U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110722057A (en) * | 2018-07-17 | 2020-01-24 | 吉林博仁科技有限责任公司 | Bearing sleeve automatic production line |
| CN109530542A (en) * | 2018-12-26 | 2019-03-29 | 吉林博仁科技有限责任公司 | Bearing sleeve automatic folding machine |
| CN112705619A (en) * | 2021-01-21 | 2021-04-27 | 重庆市宇红轨道车辆配件有限公司 | Tile back automatic production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 130000, No. 166, Da Da street, West New Economic and Technological Development Zone, Jilin, Changchun Patentee after: Jilin Bosheng Science and Technology Co.,Ltd. Address before: 130000, No. 166, Da Da street, West New Economic and Technological Development Zone, Jilin, Changchun Patentee before: JILIN BOREN TECHNOLOGY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP03 | Change of name, title or address |
Address after: 130000 No. 166 Zida Street, Changchun Automobile Economic and Technological Development Zone, Jilin Province Patentee after: JILIN BOREN TECHNOLOGY Co.,Ltd. Address before: 130000, No. 166, Da Da street, West New Economic and Technological Development Zone, Jilin, Changchun Patentee before: Jilin Bosheng Science and Technology Co.,Ltd. |
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| CP03 | Change of name, title or address |