CN1231307C - Continuous steel belt punching production line - Google Patents
Continuous steel belt punching production line Download PDFInfo
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- CN1231307C CN1231307C CN 01134552 CN01134552A CN1231307C CN 1231307 C CN1231307 C CN 1231307C CN 01134552 CN01134552 CN 01134552 CN 01134552 A CN01134552 A CN 01134552A CN 1231307 C CN1231307 C CN 1231307C
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Abstract
Description
技术领域technical field
本发明是关于一种冲压生产线,尤其是关于一种用于钢带连续冲压的生产线。The invention relates to a stamping production line, in particular to a production line for continuous stamping of steel strips.
背景技术Background technique
目前,生产的塑钢门窗所用的超窄型钢带,其厚度在2.3-3.5mm,宽度为10-20mm,而且加工这种超窄型钢带,一般采用的是分部加工,即下料、矫平矫直、画线、再冲孔,多个孔也是分步进行加工,从而很难保证孔与孔之间的位置精度,而且生产效率极低。At present, the ultra-narrow steel strip used in the production of plastic-steel doors and windows has a thickness of 2.3-3.5mm and a width of 10-20mm, and the processing of this ultra-narrow steel strip generally adopts sub-processing, that is, blanking and leveling Straightening, line drawing, and punching, multiple holes are also processed step by step, so it is difficult to ensure the position accuracy between holes, and the production efficiency is extremely low.
现有的连续冲压设备的最快的冲压频率为20次/分,因而亟待提供高速的连续冲压设备。The fastest stamping frequency of the existing continuous stamping equipment is 20 times/min, so it is urgent to provide high-speed continuous stamping equipment.
发明内容Contents of the invention
本发明要解决的问题是提供一种用于钢带连续冲压的生产线,其不仅可以提高生产产品的加工精度,同时可以大大地提高生产效率。The problem to be solved by the present invention is to provide a production line for continuous stamping of steel strips, which can not only improve the processing accuracy of the produced products, but also greatly improve the production efficiency.
本发明是通过采用以下技术方案的得以实现上述目的:一种用于钢带连续冲压的生产线,它包括顺序布置的:用于打开钢带卷的开卷机,用于矫平矫直钢带的矫直矫平机,布置在矫直矫平机后的储料装置,接续储料装置布置的数控送料机构,接续布置的压力机,在压力机出料的侧面固定的抛料装置,该生产线还包括控制生产线伺服送料、连续冲压的电气控制装置。The present invention achieves the above-mentioned purpose by adopting the following technical solutions: a production line for continuous stamping of steel strips, which includes sequentially arranged: an uncoiler for unrolling steel strip coils, a machine for straightening and straightening steel strips Straightening and leveling machine, the material storage device arranged behind the straightening and leveling machine, the numerical control feeding mechanism arranged next to the storage device, the press machine arranged next to it, the throwing device fixed on the discharge side of the press machine, the production line It also includes an electrical control device for controlling servo feeding and continuous stamping of the production line.
所述的电气控制装置包括:PLC可编程控制器,用于压力机调速的压力机调数系统,装模高度调节器、交流数字伺服控制系统,用于矫直矫平机自动调速的变频器,以及电控柜、主操控站。The electrical control device includes: a PLC programmable controller, a press number adjustment system for press speed regulation, a die height regulator, an AC digital servo control system, and an automatic speed regulation system for straightening and leveling machines. Inverter, and electric control cabinet, main control station.
所述的开卷机为双头开卷机,其包括:机身,机身上设有两个空心轴,用于涨紧钢带卷筒内孔的涨紧装置设置在所述的空心轴上,两个气动压紧装置设置在涨紧装置侧面的机身上。The uncoiler is a double-head uncoiler, which includes: a fuselage, on which two hollow shafts are arranged, and a tensioning device for tightening the inner hole of the steel strip reel is arranged on the hollow shafts, Two pneumatic clamping devices are arranged on the fuselage on the side of the tensioning device.
在开卷机的机身的上部设有便于自动引料、提供开卷机空心轴以动力的电机,该电机两输出轴直联减速装置后经传动装置,将动力源送至所述的空心轴上;在机身和所述的空心轴之间还设有气动摩擦装置,该气动摩擦装置包括固定于空心轴上的摩擦盘和固定于机身上的气动涨紧装置,该气动摩擦装置用于使卷料在开卷机和矫直矫平机之间形成一定的引力。The upper part of the fuselage of the uncoiler is equipped with a motor that is convenient for automatic feeding and provides power to the hollow shaft of the uncoiler. The two output shafts of the motor are directly connected to the reduction device and then the power source is sent to the hollow shaft through the transmission device; A pneumatic friction device is also provided between the fuselage and the hollow shaft. The pneumatic friction device includes a friction disc fixed on the hollow shaft and a pneumatic tensioning device fixed on the fuselage. The pneumatic friction device is used to make the The coil forms a certain gravitational force between the uncoiler and the straightening and leveling machine.
所述的涨紧装置为液压涨紧装置,它包括:位于空心轴的空腔内的活塞轴,与活塞轴的一端相连的活塞,设在活塞外并与活塞配合的活塞缸,与活塞轴伸出空心轴的另一端的端部连接的涨紧内套,设在涨紧内套外的涨紧外套,两端分别铰接在涨紧内套外表面和涨紧外套内表面的多个铰链杆;涨紧内套与空心轴通过键连接,并沿空心轴上的键轴向滑动。The tensioning device is a hydraulic tensioning device, which includes: a piston shaft located in the cavity of the hollow shaft, a piston connected to one end of the piston shaft, a piston cylinder arranged outside the piston and matched with the piston, and a piston shaft connected to the piston shaft. The tensioning inner sleeve connected to the end of the other end extending out of the hollow shaft, the tensioning outer sleeve arranged outside the tensioning inner sleeve, and the two ends are respectively hinged on the outer surface of the tensioning inner sleeve and the inner surface of the tensioning outer sleeve with multiple hinges Rod; the tension inner sleeve is connected with the hollow shaft through a key, and slides along the key axis on the hollow shaft.
所述的气动压紧装置包括:汽缸、连杆机构和压紧轮,连杆机构包括固定于机身上的支承臂,所述的支撑臂前端设有可以转动的悬臂轴,悬臂轴的悬臂端通过键与摆臂的后部固定连接、并将摆臂分为前、后两个部分,前部分占整个摆臂长度的大部分,摆臂的前端铰接压紧轮,摆臂的尾端接气缸的推杆前端;气缸推动摆臂的尾端,使摆臂沿支承臂前端的悬臂轴转动,摆臂前端的压紧轮向下压紧钢带。The pneumatic pressing device includes: a cylinder, a connecting rod mechanism and a pressing wheel, the connecting rod mechanism includes a support arm fixed on the fuselage, the front end of the support arm is provided with a rotatable cantilever shaft, and the cantilever shaft of the cantilever shaft The end of the swing arm is fixedly connected with the rear part of the swing arm through a key, and the swing arm is divided into two parts, the front part and the rear part. The front part accounts for most of the length of the whole swing arm. Connect the front end of the push rod of the cylinder; the cylinder pushes the tail end of the swing arm to make the swing arm rotate along the cantilever shaft at the front end of the support arm, and the pressure wheel at the front end of the swing arm presses the steel belt downward.
所述的矫直矫平机,它包括:矫直装置和矫平装置左右布置于机座上;所述的两个变频电机,通过齿轮传动机构,分别带动一对引料辊、一组矫直辊和一对引料辊、一组矫平辊;所述的矫直辊和矫平辊呈相互垂直布置。The straightening and leveling machine includes: the straightening device and the leveling device are arranged on the machine base; rollers, a pair of lead rollers, and a set of straightening rollers; the straightening rollers and the straightening rollers are arranged perpendicularly to each other.
所述的数控送料机构,包括伺服电机,电机通过主传动机构带动一对送料辊转动送料,用于控制上送料辊抬起、落下的调节气缸设在机架上。The numerical control feeding mechanism includes a servo motor, and the motor drives a pair of feeding rollers to rotate and feed through the main transmission mechanism, and an adjusting cylinder for controlling the lifting and falling of the upper feeding roller is arranged on the frame.
所述的数控送料机构,进一步包括设置在送料辊后的涂油装置,该涂油装置包括:一对涂油辊和供油装置,所述涂油辊包括:空心轴和设在空心轴外的并与空心轴外圆间隔空隙的外套,空心轴和外套的圆周表面开有多个小孔,在空心轴的一端开有注入润滑油的孔,涂油辊的表面包覆有一层毛毡,两个相邻的涂油辊的空心轴端部设有使两涂油辊外表面彼此紧贴的弹簧。The numerical control feeding mechanism further includes an oiling device arranged behind the feeding roller, the oiling device includes: a pair of oiling rollers and an oil supply device, and the oiling roller includes: a hollow shaft and a There are many small holes on the circumferential surface of the hollow shaft and the outer circle of the hollow shaft, and a hole for injecting lubricating oil is opened at one end of the hollow shaft, and the surface of the oiling roller is covered with a layer of felt. The hollow shaft ends of two adjacent oil coating rollers are provided with springs that make the outer surfaces of the two oil coating rollers close to each other.
所述储料装置为供带状料自然下垂的储料坑或为供带状料向上弯曲的储料架。The material storage device is a storage pit for the strip material to hang down naturally or a storage rack for the strip material to bend upward.
所述的压力机,为双点闭式压力机,它包括:封闭式机身,直流电机设在机身的上部,无级调速装置与电机相接,电机的输出端接两级减速机构、及一对曲柄连杆机构,连杆下连并驱动滑块;在滑块上方还设有平衡器;该压力机还包括有润滑系统和空气管路系统。The press is a two-point closed press, which includes: a closed body, a DC motor is arranged on the upper part of the body, a stepless speed regulating device is connected to the motor, and the output terminal of the motor is connected to a two-stage reduction mechanism , and a pair of crank connecting rod mechanism, the connecting rod is connected and drives the slider; a balancer is also arranged above the slider; the press also includes a lubrication system and an air pipeline system.
所述的抛料装置包括:电机、减速装置、传动装置、一组上抛料辊、一组下抛料辊、气缸、机架、上抛料辊支架,所述气缸固定于机架的上平面,所述气缸的推拉杆与上抛料辊支架固定,所述电机设置在上抛料辊支架的上平面,所述的上抛料辊呈直线状枢设于上抛料辊支架上,所述电机联接减速装置并通过传动装置带动上抛料辊转动,所述的下抛料辊固定于机架的下部,且位于上抛料辊下方;所述的气缸推拉杆带动上抛料辊支架作上、下运动,从而带动上抛料辊抬起和落下。The throwing device includes: a motor, a deceleration device, a transmission device, a set of upper throwing rollers, a set of lower throwing rollers, a cylinder, a frame, and an upper throwing roller bracket, and the cylinder is fixed on the top of the frame. plane, the push-pull rod of the cylinder is fixed to the upper throwing roller support, the motor is arranged on the upper plane of the upper throwing roller support, and the upper throwing roller is pivoted on the upper throwing roller support in a straight line. The motor is connected to the deceleration device and drives the upper throwing roller to rotate through the transmission device. The lower throwing roller is fixed on the lower part of the frame and is located below the upper throwing roller; the push-pull rod of the cylinder drives the upper throwing roller The bracket moves up and down, thereby driving the upper throwing roller to lift up and down.
在矫直矫平机尾部和数控送料机构的进料端分别设有调整托架;所述的调整托架包括:上表面呈向上弯曲的弧状的托架,在托架上弧状表面还设有多个托料辊。Adjustment brackets are respectively provided at the rear of the straightening and leveling machine and at the feeding end of the CNC feeding mechanism; the adjustment brackets include: an arc-shaped bracket whose upper surface is curved upwards, and an arc-shaped bracket is also provided on the upper surface of the bracket. Multiple carrier rollers.
在所述的调整托架上进一步设有料尾检测装置,其包括检测开关,当检测到无料信号时,反馈给PLC控制器,PLC控制器发出停机、断电的指令信号。The adjustment bracket is further provided with a material tail detection device, which includes a detection switch. When no material signal is detected, it will be fed back to the PLC controller, and the PLC controller will send a command signal to stop and power off.
所述的自动生产线进一步包括设在抛料装置后的接料装置。所述的储料装置处还设有激光测距装置。The automatic production line further includes a receiving device arranged behind the throwing device. The storage device is also provided with a laser distance measuring device.
由于采用上述结构,通过电控装置实现连续、高速冲压,以及实现高精度、大步距送料。通过开卷机将往复缠绕的超窄型带钢打开,钢带经过矫直矫平机矫直矫平后,被送至储料装置除进行储备,经数控送料机构精确送料,其送料精度可达±0.15mm/步长,送料步距可达2200mm,送料频率可达35-60次/分;同时在储料装置处设有激光测距装置,当储料过多或过少时,激光测距装置传递给PLC控制器信号,PLC经过处理计算后反馈给矫直矫平机的变频器电信号,以调节矫直矫平机的变频电机的速度。通过PLC可编程控制器,对所加工零件的冲压模具进行编程、调试后存储在PLC,根据不同的模具号调出已储存的程序,并通过料位检测装置实现全自动加工工作。同时还设有人机工作界面显示屏,显示全生产线的运行状态、各种参数:零件号、模具号定尺长度、装模高度、运行速度、加工件计数等及故障诊断信息,各单机可单独手动调整,并各有急停功能。全线自动检测,有出错显示和自停功能,通过PLC控制系统上的通讯接口,使整线具有与上位机之间进行信息交换的能力,既可以由现场向车间级监控中心提供生产情况、各加工参数、故障诊断信息等生产数据,并可以接受控制中心发来的生产控制指令。Due to the adoption of the above structure, continuous and high-speed stamping can be realized through the electronic control device, and high-precision and large-step feeding can be realized. The reciprocating winding ultra-narrow steel strip is opened by the uncoiler. After the steel strip is straightened and leveled by the straightening and leveling machine, it is sent to the storage device for storage. ±0.15mm/step length, the feeding step distance can reach 2200mm, and the feeding frequency can reach 35-60 times/min; at the same time, a laser distance measuring device is installed at the storage device. When the storage is too much or too little, the laser distance measurement The device transmits the signal to the PLC controller, and the PLC feeds back the electrical signal of the frequency converter of the straightening and leveling machine after processing and calculation, so as to adjust the speed of the frequency conversion motor of the straightening and leveling machine. Through the PLC programmable controller, the stamping dies of the processed parts are programmed, debugged and stored in the PLC, and the stored programs are called out according to different die numbers, and the automatic processing is realized through the material level detection device. At the same time, there is also a man-machine working interface display screen, which shows the running status of the whole production line, various parameters: part number, mold number, fixed length, mold loading height, running speed, count of processed parts, etc., and fault diagnosis information. Each single machine can be used independently. Manual adjustment, and each has an emergency stop function. The whole line is automatically detected, with error display and self-stop functions. Through the communication interface on the PLC control system, the whole line has the ability to exchange information with the upper computer, and can provide production status, various Processing parameters, fault diagnosis information and other production data, and can accept production control instructions sent by the control center.
全线设有一个主操纵控制站,在其上可对压力机及送料机进行控制,可以指示各设备的运行状态及故障报警。同时,为了各单元的调整方便,在各单元上设有小操纵站以实现对每个单元的独立手动调节,运行操纵方式分为自动和调整两种,其中自动操作方式分为单次和连续两种;调整操作方式分为点动和连续。There is a main control station on the whole line, on which the press and feeder can be controlled, and the operating status and fault alarm of each equipment can be indicated. At the same time, in order to facilitate the adjustment of each unit, a small control station is set on each unit to realize the independent manual adjustment of each unit. The operation operation mode is divided into automatic and adjustment, and the automatic operation mode is divided into single and continuous. There are two types; the adjustment operation mode is divided into inching and continuous.
附图说明Description of drawings
图IA为本发明的用于钢带连续冲压的生产线的结构布置示意图;Fig. 1A is the structural layout schematic diagram of the production line that is used for steel strip continuous stamping of the present invention;
图IB为本发明的用于钢带连续冲压的生产线的俯视布置图;Fig. 1B is the top view arrangement diagram of the production line that is used for steel strip continuous stamping of the present invention;
图2为本发明的用于钢带连续冲压的生产线的工作原理图;Fig. 2 is the working principle figure of the production line that is used for steel strip continuous stamping of the present invention;
图3A为本发明的用于钢带连续冲压的生产线的开卷机的侧面结构示意图;Fig. 3 A is the side structure schematic diagram of the uncoiler of the production line that is used for the continuous stamping of steel strip of the present invention;
图3B为本发明的用于钢带连续冲压的生产线的开卷机的纵剖面结构示意图;Fig. 3 B is the longitudinal sectional structure schematic diagram of the uncoiler of the production line that is used for the continuous punching of steel strip of the present invention;
图4为本发明的用于钢带连续冲压的生产线的矫直矫平机的结构示意图;Fig. 4 is the structural representation of the straightening and leveling machine of the production line that is used for the continuous stamping of steel strip of the present invention;
图5是本发明的用于钢带连续冲压的生产线调整托架结构示意图;Fig. 5 is a schematic diagram of the structure of the production line adjustment bracket for continuous stamping of steel strips according to the present invention;
图6A是本发明的用于钢带连续冲压的生产线的数控送料装置的结构示意图;Fig. 6A is the structure schematic diagram of the numerical control feeding device of the production line that is used for the steel strip continuous stamping of the present invention;
图6B是图6A的B-B剖面视图;Fig. 6B is a B-B sectional view of Fig. 6A;
图7是本发明的用于钢带连续冲压的生产线压力机的结构示意图;Fig. 7 is the structural schematic diagram of the production line press that is used for the continuous punching of steel strip of the present invention;
图8是本发明的用于钢带连续冲压的生产线的抛料机的结构示意图。Fig. 8 is a schematic structural view of a throwing machine used in a production line for continuous stamping of steel strips according to the present invention.
上述附图中的标号分别指代:The labels in the above drawings refer to:
开卷机100 机身101 电机102
链轮传动装置103 空心轴104 涨紧装置105
活塞轴1051 活塞缸1052 活塞1053
涨紧内套1055 涨紧外套1056Tightening
铰链杆1057 气动摩擦装置106 摩擦盘1061
气动涨紧装置1062 气动压紧装置108 汽缸1081
连杆机构1082 压紧轮1083 支承臂1084
摆臂1085 悬臂轴1086
矫直矫平机200 矫直装置201 矫平装置202Straightening and leveling
机座203 变频电机204 传动机构205Machine base 203 Frequency conversion motor 204 Transmission mechanism 205
引料辊206 矫直辊207 引料辊208Leading roller 206 Straightening roller 207 Leading roller 208
矫平辊209Leveling roller 209
调整托架300 托架301 托料辊302Adjusting
储料装置400 储料坑401 储料架401′
数控送料机构500 伺服电机501 主传动机构502
送料辊503 上送料辊5031 下送料辊5032Feeding
调节气504 机架505 涂油装置506Regulating
涂油辊5061 空心轴5062 外套5063Oiling
小孔5064 孔5065 毛毡5066
弹簧5067 供油装置5068 防退装置507
压力机600 封闭式机身601 直流电机602
无级调速装置603 减速机构604 曲柄连杆机构605Stepless
连杆606 滑块607 平衡器608
抛料装置700Throwing
电机701 传动装置702 上抛料辊703
下抛料辊704 气缸705 上抛料辊支架706Lower throwing
减速装置707 机架708 电气控制装置900
料尾检测装置1000 检测开关1001 接料装置1100Material
具体实施方式Detailed ways
请参见图1A、1B,图中展示了本发明所述的一种用于钢带连续冲压的生产线,它包括顺序布置的:用于打开钢带卷的开卷机100,用于矫平矫直打开后钢带的矫直矫平机200,布置在矫直矫平机200的后面的储料装置400,以储存足够的带料备供下一步送料用,数控送料机构500接续储料装置400布置、并固定在其后的压力机600的进料的侧面上,用于冲压钢带成型的压力机600,将加工好的工件抛出的抛料装置700固定于压力机出料的侧面,抛料装置后接续布置接料装置1100,该生产线还包括控制生产线伺服送料、连续冲压的电气控制装置900;在所述的调整托架上进一步设有料尾检测装置1000,其包括检测开关1001,当检测到无料信号时,反馈给PLC控制器,PLC控制器发出停机、断电的指令信号。Please refer to Fig. 1A, 1B, a kind of production line for the continuous stamping of steel strip according to the present invention is shown among the figure, it comprises sequence arrangement: be used for
参见图2,为本发明的用于钢带连续冲压的生产线的工作原理图,整条生产线的动作均由PLC控制器运算完成,PLC控制器分别与开卷机、矫直矫平机、数控送料机构、压力机、抛料机电连接。控制装置还包括用于压力机调速的压力机调数系统、装模高度调节器、交流数字伺服控制系统、用于矫直矫平机自动调速的交流变频器。通过选择不同的加工工件序号,从而计算出压力机的运行速度,通过压力机调速的压力机调数系统调整压力机的电机速度。通过压力机运行次数和工件长度计算出一个速度信号给矫直矫平机的变频器,控制矫直矫平机的运行;同时在储料装置中有模拟量检测开关,检测储料状态并输送给PLC运算后,由PLC得出速度补偿量信号送入变频器以调整矫直矫平机的速度;通过压力机运行次数和工件长度PLC精确计算出一个速度信号给交流数字伺服控制系统,控制数控送料机构精确送料。整个生产线通过PLC控制系统,能够实现自开卷、矫直矫平、储料、伺服送料、连续冲压、抛料,送料步具可达2000mm,送料节拍可达35-60次/分,矫平矫直精度可达0.2mm/m,送料精度为±0.15mm/步长,从而实现了高速、高精度、大步距、连续冲压加工超窄钢带。Referring to Fig. 2, it is the working principle diagram of the production line that is used for the continuous stamping of steel strip of the present invention, and the action of whole production line is all completed by PLC controller operation, and PLC controller is connected with uncoiler, straightening and leveling machine, numerical control feeding material respectively. Mechanisms, presses, and throwing electromechanical connections. The control device also includes a press number adjustment system for press speed adjustment, a die height regulator, an AC digital servo control system, and an AC frequency converter for automatic speed adjustment of the straightening and leveling machine. By selecting different serial numbers of workpieces to be processed, the operating speed of the press is calculated, and the motor speed of the press is adjusted through the press number adjustment system for press speed regulation. Calculate a speed signal based on the number of press operations and the length of the workpiece to the inverter of the straightening and leveling machine to control the operation of the straightening and leveling machine; at the same time, there is an analog quantity detection switch in the material storage device to detect the storage status and convey After calculation by the PLC, the speed compensation signal obtained by the PLC is sent to the frequency converter to adjust the speed of the straightening and leveling machine; the PLC accurately calculates a speed signal based on the number of times the press runs and the length of the workpiece and sends it to the AC digital servo control system to control The CNC feeding mechanism feeds the material accurately. The whole production line can realize self-uncoiling, straightening and leveling, storage, servo feeding, continuous stamping and throwing through the PLC control system. The feeding step can reach 2000mm, and the feeding cycle can reach 35-60 times/min. The straightness accuracy can reach 0.2mm/m, and the feeding accuracy is ±0.15mm/step, thus realizing high-speed, high-precision, large-step, continuous stamping and processing of ultra-narrow steel strip.
参见图3A、3B,图中的开卷机100为双头开卷机,其包括机身101,便于自动引料、提供开卷心轴以动力的电机102设在机身101的上部;该电机102的两端输出轴直联减速装置,并经链轮传动装置103带动两个空心轴104;在空心轴104外设有用于涨紧钢带卷筒内孔的涨紧装置105,所述的涨紧装置105为液压涨紧装置,它包括:位于空心轴104的空腔内的活塞轴1051,与活塞轴1051的一端相连的活塞1053,设在活塞外并与活塞配合的活塞缸1052,与活塞轴1051伸出空心轴104的另一端端部连接的涨紧内套1055,设在涨紧内套1055外的涨紧外套1056,两端分别铰接在涨紧内套1055外表面和涨紧外套1056内表面的多个铰链杆1057;涨紧内套1055套在空心轴104上,并沿空心轴104上的键轴向滑动。在机身101和所述的空心轴104之间还设有气动摩擦装置106,该气动摩擦装置106包括固定于空心轴104上的摩擦盘1061和固定于机身101上的气动涨紧装置1062,气动摩擦装置106用于使卷料在开卷机和矫平之间形成一定的引力。所述的开卷机进一步包括两个气动压紧装置108,该气动压紧装置108包括:汽缸1081、连杆机构1082和压紧轮1083,连杆机构包括两个支承臂1084固定于机身101上,所述的支撑臂1084前端设有可以转动的悬臂轴1086,摆臂1085呈前端大后端小地横置并固定在所述的悬臂轴1086上,气缸1081的推杆前端直连摆臂1085的后端,摆臂1085的前端铰接所述的压紧轮1083。使用时,开卷前用气动压紧装置108压紧钢带的外缘,以防止钢带伤人,电机通过传动装置带动空心轴104转动,同时通过气动摩擦装置106使钢带在开卷机和布置在开卷机后的矫直矫平机之间形成一定的引力。液压涨紧装置用于撑紧卷料筒的内孔。Referring to Fig. 3 A, 3B, the
参见图4,图中展示了本发明所述的矫直矫平机200,它包括:矫直装置201和矫平装置202左右布置于机座203上,两个变频电机204,通过齿轮传动机构205,分别带动一对引料辊206、一组矫直辊207和一对引料辊208、一组矫平辊209。Referring to Fig. 4, the straightening and leveling
参见图5、图1,本生产线还包括两个调整托架300,调整托架300分别设置在矫直矫平机200尾部和数控送料机构500的进料端;该调整托架300包括呈向下弯曲的弧状的托架301,在托架301上弧状表面还设有多个可以转动的托料辊302。在矫直矫平机后设置调整托架的作用在于使钢带从矫直矫平机出来后进行下垂储料时,钢带能够得到缓冲、并按着下垂的方向使钢带传送顺畅,在控送料机构500前设置调整托架具有同样的作用。Referring to Fig. 5, Fig. 1, this production line also comprises two
参见图1,所述的储料装置400为供带状料自然下垂的储料坑401,或为供带状料向上弯曲的储料架401′(图中未示)。Referring to Fig. 1, the
参见图1,本生产线还包括激光测距装置。在储料装置400处设有激光测距装置,其检测储料的下垂度,并将测得的结果以电信号的形式反馈给PLC控制器,通过PLC控制器的运算输出速度调整信号给矫直矫平机的变频器,以调整矫直矫平机的速度。Referring to Figure 1, this production line also includes a laser distance measuring device. There is a laser distance measuring device at the
参见图6A、6B,图中为本发明所述的数控送料机构500,包括一伺服电机501,其通过交流数字伺服控制器接收PLC信号控制伺服电机的运行送料速度和频率,伺服电机501通过主传动机构502带动一对送料辊503转动送料;调节气缸504设在机架505上,用于控制上送料辊5031抬起、落下,当停止送料时,将上送料辊5031抬起;在送料辊503的前端设有一防退装置507,当停止送料后防退装置使带料不会后退。该数控送料机构500,进一步包括设置在送料辊503后的涂油装置506,该涂油装置506包括:一对涂油辊5061和电动油泵供油装置5068,所述涂油辊5061包括:空心轴5062和设在空心轴5062外的并与空心轴5062外圆间隔空隙的外套5063,空心轴5062和外套5063的圆周表面开有多个小孔5064,在空心轴5062的一端开有注入润滑油的孔5065,涂油辊的表面包覆有一层毛毡5066,两个相邻的涂油辊的空心轴5062端部设有使两轴压紧的弹簧5067。Referring to Fig. 6A, 6B, in the figure is the digital
参见图7,图中为本发明所述的压力机600,为双点闭式压力机,它包括:封闭式机身601,直流电机602设在机身601的上部,无级调速装置603与电机602相接,电机602的输出端接两级减速机构604、及一对曲柄连杆机构605,连杆606下连并驱动滑块607;在滑块607上方还设有平衡器608;该压力机还包括有润滑系统和空气管路系统。Referring to Fig. 7, the
参见图8,图中为本发明所述的抛料装置700包括:电机701、减速装置707、传动装置702、一组上抛料辊703、一组下抛料辊704、气缸705、机架708、上抛料辊支架706,所述气缸705固定于机架708的上平面,所述气缸705的推拉杆与上抛料辊支架706固定,所述电机701设置在上抛料辊支架706的上平面,所述的上抛料辊703呈直线状枢设于上抛料辊支架706上,所述电机701联接减速装置707并通过传动装置702带动上抛料辊703转动,所述的下抛料辊704固定于机架708的下部,且位于上抛料辊703下方;所述的气缸705推拉杆带动上抛料辊支架706作上、下运动,从而带动上抛料辊704抬起和落下。Referring to Fig. 8, the throwing
本发明所述的电气控制装置900包括:PLC可编程控制器型号为:S7-300系列,CPU中央处理器型号为315-2DP,还包括用于压力机调速的压力机调数系统(德国西门子公司),选购美国MTS公司生产的装模高度调节器、交流数字伺服控制系统(德国力士乐),用于矫直矫平机自动调速的交流变频器(德国西门子公司),以及电控柜主操控站、各工位的小操控站、触摸屏等。整条生产线的动作均由PLC控制器运算完成并进行集中控制,通过PLC控制系统上的通讯接口,使整线与上位机之间进行信息交换。PLC控制器与数控送料机构的交流数字伺服控制器通过RS485串行通讯口连接。全线对零件加工有可编程和存储及调用功能,在可编程控制器内部储存的适于不同模具连续冲压的各种技术参数;通过选择不同的加工工件序号,从而计算出压力机的运行速度,通过压力机调数系统调整压力机的电机速度,通过压力机运行次数和工件长度PLC精确计算出一个速度信号,通过PLC控制系统上的通讯接口与交流数字伺服控制系统的通讯口之间将送料速度和频率信号传递给伺服电机,使伺服电机按着给定的速度和频率进行送料,控制数控送料机构精确送料。设在储料装置处的激光测距装置检测带状料下垂度是否合适,并反馈信号给PLC,PLC经过处理运算后给矫直矫平机的交流变频器,改变变频电机的转速,以调整储料量,使矫直矫平机输出的速度与伺服送料速度、冲压速度相匹配;PLC控制器同时还与控制压力机的直流调速系统和装模高度调节器相连,以调整压力机的行程次数。当输入以模具号时,通过PLC和装模高度调节器将装模高度自动调整预置值后自动停止。根据压机的冲压频率PLC控制器输出控制抛料机进行抛料频率的控制信号,同时将下抛料辊复位信号反馈给PLC控制器,当复位不正确时,PLC控制器发出断电、停机信号。PLC控制器通过检测到开卷的张力,控制开卷机上的压料装置进行压料。The electrical control device 900 of the present invention comprises: the PLC programmable controller model is: S7-300 series, the CPU central processing unit model is 315-2DP, also includes the press number adjustment system (Germany) for press speed regulation Siemens), purchased mold height adjuster produced by American MTS company, AC digital servo control system (Germany Rexroth), AC frequency converter (Germany Siemens) for automatic speed adjustment of straightening and leveling machines, and electric control Cabinet master control station, small control stations of each station, touch screen, etc. The action of the whole production line is completed by the PLC controller and centralized control, through the communication interface on the PLC control system, the information exchange between the whole line and the host computer. The PLC controller is connected with the AC digital servo controller of the CNC feeding mechanism through the RS485 serial communication port. The whole line has programmable, storage and recall functions for parts processing. Various technical parameters suitable for continuous stamping of different molds are stored in the programmable controller; by selecting different processing workpiece numbers, the operating speed of the press is calculated. The motor speed of the press is adjusted by the press adjustment system, and a speed signal is accurately calculated by the PLC through the number of press operations and the length of the workpiece, and the material is fed between the communication interface on the PLC control system and the communication port of the AC digital servo control system The speed and frequency signals are transmitted to the servo motor, so that the servo motor can feed materials according to the given speed and frequency, and control the CNC feeding mechanism to feed materials accurately. The laser distance measuring device installed at the material storage device detects whether the sag of the strip material is appropriate, and feeds back the signal to the PLC. After processing and calculation, the PLC sends the AC frequency converter of the straightening and leveling machine to change the speed of the frequency conversion motor to adjust Storage capacity, so that the output speed of the straightening and leveling machine matches the servo feeding speed and stamping speed; the PLC controller is also connected with the DC speed control system and the die height regulator controlling the press to adjust the stroke of the press frequency. When the mold number is input, the height of the mold is automatically adjusted to the preset value through the PLC and the height regulator of the mold, and then stops automatically. According to the stamping frequency of the press, the PLC controller outputs the control signal to control the throwing frequency of the throwing machine, and at the same time feeds back the reset signal of the lower throwing roller to the PLC controller. When the reset is incorrect, the PLC controller sends a power-off and shutdown Signal. The PLC controller controls the pressing device on the uncoiler to press the material by detecting the tension of the uncoiler.
在显示屏上可以显示全线生产状态、各种参数包括零件号、模具号、定尺长度、装模高度、运行速度、加工件数等以及故障诊断信息。各单机可单独手动调整,并有急停功能。全线自动检测,有出错显示和自停功能。压力机既有装模高度自动调整,又具有压力机停机记忆功能和倒车功能。The display screen can display the production status of the whole line, various parameters including part number, mold number, cut-to-length length, mold loading height, running speed, number of processed pieces, etc., as well as fault diagnosis information. Each stand-alone machine can be adjusted manually and has an emergency stop function. The whole line is automatically detected, with error display and self-stop function. The press not only has the automatic adjustment of the mold height, but also has the memory function of the press stop and the function of reversing.
使用时,将整盘的钢带通过开卷机100的电机102带动开卷,并通过开卷机上的气动摩擦装置106使卷料在开卷机和矫直矫平机200之间形成一定的引力,钢带经过矫直矫平机200中矫直矫平后,通过调整托架300进入储料坑中进行储料,以供步进送料用,在储料坑中间设有激光检测装置,检测钢带下垂的位置是否在规定的范围内,若钢带距离上检测点近,则说明储料少,则通过激光检测装置反馈PLC控制器信号,PLC控制器输出控制信号给矫直矫平机的交流变频器,以调整变频电机的速度。钢带通过伺服数控送料机构,在PLC控制器控制下,按着固定的速度、频率送料,经冲压机连续冲压、切断,抛料机同步抛料,完成整个工件自动生产过程。During use, the steel strip of the whole plate is driven to be uncoiled by the
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2001
- 2001-11-02 CN CN 01134552 patent/CN1231307C/en not_active Expired - Fee Related
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| CN100393463C (en) * | 2006-05-23 | 2008-06-11 | 西南铝业(集团)有限责任公司 | Production device and production method of aluminum sheet shearing and coiling |
| CN100393464C (en) * | 2006-05-23 | 2008-06-11 | 西南铝业(集团)有限责任公司 | Aluminium plate transverse cutting production apparatus and method |
| CN101993998A (en) * | 2010-12-10 | 2011-03-30 | 西南铝业(集团)有限责任公司 | Roll type quenching production method and system of quenching plates |
| CN101993998B (en) * | 2010-12-10 | 2012-07-11 | 西南铝业(集团)有限责任公司 | Roll type quenching production method and system of quenching plates |
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| CN1416974A (en) | 2003-05-14 |
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