CN203805071U - Fully-automatic multi-station three-dimensional pipe punching equipment - Google Patents

Fully-automatic multi-station three-dimensional pipe punching equipment Download PDF

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Publication number
CN203805071U
CN203805071U CN201420233991.3U CN201420233991U CN203805071U CN 203805071 U CN203805071 U CN 203805071U CN 201420233991 U CN201420233991 U CN 201420233991U CN 203805071 U CN203805071 U CN 203805071U
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CN
China
Prior art keywords
fixed
cylinder
tubing
bearing
plate
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Expired - Fee Related
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CN201420233991.3U
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Chinese (zh)
Inventor
沈建飞
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Haining Fei Rong Industrial Design Advisory Co Ltd
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Haining Fei Rong Industrial Design Advisory Co Ltd
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Priority to CN201420233991.3U priority Critical patent/CN203805071U/en
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Publication of CN203805071U publication Critical patent/CN203805071U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides fully-automatic multi-station three-dimensional pipe punching equipment, belongs to the technical field of machinery, and solves the technical problems that in the prior art, when a punching machine punches a pipe in different directions, repeated assembly and disassembly are required, and punching precision is difficult to guarantee. The fully-automatic multi-station three-dimensional pipe punching equipment comprises a frame provided with a spindle, a rotary disc is fixed to the middle of the spindle, a plurality of mandrels are evenly and circumferentially fixed onto the rotary disc, the frame is provided with a conveying device capable of conveying pipes and sleeving pipes to the mandrels, the mandrels are provided with a positioning device capable of axially positioning the pipes sleeving the mandrels, the frame is further provided with a punching device capable of punching the pipes sleeving the mandrels, the punching device comprises a punching head located right above through holes of the mandrels, and the frame is further provided with a discharging structure capable of separating the punched pipes from the mandrels. The equipment has the advantages that the equipment is capable of punching the pipes automatically in a three-dimensional manner and has high punching efficiency.

Description

A kind of full-automatic multistation tubing tridimensional stamping equipment
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of pressing equipment, particularly a kind of full-automatic multistation tubing tridimensional stamping equipment.
Background technology
During at present to the punching of tubing different azimuth, be all generally to rely on manual operation to carry out punching, need being dismounted for multiple times location, complicated operation, punching pipes precision is difficult to assurance, and labour intensity is large, and efficiency is low.
Through retrieval, in Chinese patent literature, a kind of puncher for plastic pipe [patent No.: ZL200820130409.5 is disclosed; Granted publication number: CN201309184Y].This puncher, include stand, work top, semicircle cell body and smooth bore are connected, and with another semicircle cell body that also has of semicircle cell body relative set, two semicircle cell bodies are by fixed head and the fixing holddown groove that forms of set bolt, holddown groove is at least provided with one, holddown groove both sides are provided with smooth bore, and smooth bore is enclosed within on the slide bar being provided with and is slidably connected, and one of them slide bar is arranged on the slider block that the table top of stand is provided with.
Although disclosed puncher can punch to a plurality of plastic tubes in this patent simultaneously, but while beating the hole of tubing different azimuth with this puncher, need being dismounted for multiple times, drilling precision is difficult to guarantee, therefore it is necessary, designing a kind of full-automatic multistation tubing tridimensional stamping equipment.
Utility model content
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed a kind of full-automatic multistation tubing tridimensional stamping equipment, and this pressing equipment has and can carry out the feature of automatic stereo punching, the feature of high punching efficiency to tubing
The purpose of this utility model can realize by following technical proposal: a kind of full-automatic multistation tubing tridimensional stamping equipment, comprise frame, it is characterized in that, mode by axial restraint and circumferentially rotation in described frame is provided with main shaft, described main shaft and one can drive the first actuating unit of its rotation to be connected, described main shaft middle part is rotating disk fixedly, on described rotating disk, be circumferentially evenly fixed with some plugs, on described plug, offer some through holes, described frame is provided with can carry tubing be set in the pay-off on plug, on described plug, be provided with the positioner that the tubing axial location being set on plug can be lived, described frame is provided with the decompressor that can carry out punching press to the tubing being set on plug, described decompressor comprises staking punch, described staking punch can the through hole in plug directly over, in described frame, be also provided with the baiting structure that the tubing that can make after punching press departs from plug.
The operation principle of this full-automatic multistation tubing tridimensional stamping equipment is as follows, plant personnel is delivered to tubing on plug by pay-off, by positioner, tubing is carried out to axial location, by the first actuating unit, drive main shaft forward together, main shaft drives rotating disk forward together, driven by rotary disc positioner is forward together, along with the forward of positioner by tubing forward to staking punch under, by decompressor, drive staking punch to move down, staking punch carries out punching to tubing downwards, by cutting agency, the tubing of hole punch is taken off; The two ends of main shaft are fixed with respectively clutch shaft bearing and the second bearing, the inner ring of the inner ring of clutch shaft bearing and the second bearing is separately fixed at the two ends of main shaft, and the outer ring of the outer ring of clutch shaft bearing and the second bearing is fixed in frame by clutch shaft bearing seat and the second bearing block respectively.
Described positioner comprises fixed disk, substrate, installing plate, fairlead, positioning sleeve, positioning seat, Mobile base and cylinder one, described substrate is fixed on above-mentioned rotating disk, on described substrate, offer mounting groove, described installing plate is arranged on substrate, on installing plate, offer the installing hole that is bar shaped, described fixed disk is fixed in frame, and fixed disk is in substrate below, on described fixed disk, offer the cannelure that is eccentric, positioning seat and Mobile base are all set in mandrel outer, described installing plate is fixed with joint pin on the one end near rotating disk, described joint pin lower end is fixed with bearing one through substrate, described bearing one is in cannelure, location cover for seat is fixed on installing plate, described cylinder one is fixed on positioning seat, piston rod end and the Mobile base of cylinder one fix, described mandrel outer is arranged with connecting plate one and connecting plate two, described connecting plate two is between Mobile base and positioning sleeve, connecting plate two can contact with positioning sleeve, and connecting plate one is fixed on Mobile base, between connecting plate one and connecting plate two, is fixed with bearing two, fairlead is set in mandrel outer, between positioning seat and Mobile base, the inwall place of fairlead two correspondences offers gathering sill one and the gathering sill two of inclination, the groove depth of gathering sill one and gathering sill two shoals towards positioning seat direction gradually by Mobile base, described positioning sleeve partly overlaps two and forms by locating half cover one and location, location partly overlap one and location partly overlap two and be all arranged in fairlead, described location is partly overlapped and on a lateral wall, is fixed with the guide pad one that gathering sill one matches, described guide pad one is in gathering sill one, described location is partly overlapped and on two lateral walls, is fixed with the guide pad two that gathering sill two matches, described guide pad two is in gathering sill two, described fairlead is outer also sheathed and be fixed with bearing three, and bearing three outer rings are fixed on positioning seat, and bearing is fixed with driven pulley one on three inner ring outer faces, and driven pulley one and can drive the rotational structure of its rotation to be connected.
When location partly overlap one and location partly overlap two during in original state, location partly overlap one and location partly overlap the external diameter that two distances are between the two greater than tubing, tubing can be through between the two, when location partly overlap one and location partly overlap two during in clamped condition, location partly overlap one and location partly overlap two both tubing can be located, when needs are during by tubing axial location, tubing is located in to one end of plug, successively through Mobile base, connecting plate one, bearing two, connecting plate two, positioning sleeve, positioning seat, bearing three and driven pulley one, and align with the other end of plug, by the piston rod of control cylinder one, make the piston rod of cylinder one drive Mobile base to the direction near positioning seat, to move together, Mobile base drives connecting plate one to the direction near positioning seat, to move together, connecting plate one moves to the direction near positioning seat together with dynamic bearing two, bearing two drives connecting plate two to the direction near positioning seat, to move together, connecting plate two drive location are partly overlapped one and are partly overlapped together with two and move to the direction near positioning seat with location, the guide pad one that location is partly overlapped on one progresses in the gathering sill one of fairlead along gathering sill one, simultaneously, the guide pad two that location is partly overlapped on two also progresses in the gathering sill two of fairlead along gathering sill two, because gathering sill one and the gathering sill two at the inwall place of fairlead tilts, along with location partly overlap one and location partly overlap two and progress into fairlead, location partly overlap one and locate partly overlap two relative close gradually, location partly overlap one and location partly overlap two tubing located, when needs are during by the circumferential forward of tubing, by rotational structure, drive driven pulley one forward together, driven pulley one is with the inner ring of dynamic bearing three together forward, the inner ring of bearing three drives fairlead forward together, fairlead drives guide pad one forward together with guide pad two, guide pad one and guide pad two drive respectively corresponding location partly overlap one partly overlap two with location together with forward, location partly overlaps one and locate and partly overlap forward together with two drive tubing, when needs move axially tubing, by controlling main shaft forward, main shaft drives substrate forward together, substrate drives installing plate forward together, installing plate drives joint pin forward together, joint pin band dynamic bearing one forward, in cannelure along with bearing one bias on fixed disk, roll, installing plate can move along the direction of mounting groove on substrate, installing plate drives positioning seat along the direction of mounting groove on substrate, to move together, location-plate drives fairlead along the direction of mounting groove on substrate, to move together, fairlead drives guide pad one along the direction of mounting groove on substrate, to move together with guide pad two, guide pad one and guide pad two drive respectively corresponding location partly to overlap one partly to overlap together with two along the direction of mounting groove on substrate and move with location, location partly overlaps one and locate the direction partly overlap together with two drive tubing along mounting groove on substrate and move.
On described substrate, be also provided with the guide rail one and the guide rail two that are parallel to each other, the length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two be the both sides in mounting groove respectively, described positioning seat lower surface place is also fixed with slide block one and slide block two, and described slide block one and slide block two are separately positioned in guide rail one and guide rail two.
Described rotational structure comprises rotary electric machine, Timing Belt and driving wheel one, and described rotary electric machine is fixed on positioning seat, and driving wheel one is fixedly on the output shaft of rotary electric machine, and Timing Belt is arranged between driving wheel one and driven pulley one.
When will be by the circumferential forward of tubing, control the output shaft forward of rotary electric machine, the output shaft of rotary electric machine drives driving wheel one forward together, driving wheel one drives driven pulley one forward together by Timing Belt, driven pulley one is with the inner ring of dynamic bearing three together forward, the inner ring of bearing three drives fairlead forward together, fairlead drives guide pad one forward together with guide pad two, guide pad one and guide pad two drive respectively corresponding location partly overlap one partly overlap two with location together with forward, location partly overlaps one and locate and partly overlap forward together with two drive tubing.
Described decompressor comprises and also comprises stamping cylinder, and described stamping cylinder is arranged in frame, and straight down, above-mentioned staking punch is fixed on the place, piston rod end of stamping cylinder to the piston rod of described stamping cylinder.
When tubing needs punching, the piston rod of controlling stamping cylinder moves down, and the piston rod of stamping cylinder drives staking punch to move down, and staking punch carries out punching to tubing downwards.
The first described actuating unit is the first power motor, and the first described power motor is fixed in frame, and the output shaft of the first power motor straight up, fix on the output shaft of the first power motor by above-mentioned main shaft lower end.
When needs are during by rotating disk forward, control the output shaft forward of the first power motor, the output shaft of the first power motor drives driving shaft forward together, and driving shaft drives rotating disk forward together.
Described baiting structure comprises blanking motor, driving wheel two, driven pulley two and conveyer belt, described driving wheel two and driven pulley two axial restraints and circumferentially rotation are arranged in frame, conveyer belt is arranged between driving wheel two and driven pulley two, and described conveyer belt bottom is provided with the blanking mechanical hand that the pipe clamping after punching press can be lived or unclamped.
When tubing completes after punching, control the output shaft forward of blanking motor, the output shaft of blanking motor drives driving wheel two forward together, driving wheel two moves driven pulley two forward together by conveying belt, driven pulley two drives blanking mechanical hand to move to the direction near main shaft, control blanking mechanical hand in clamped condition, blanking mechanical hand is lived the pipe clamping of hole punch, control the output shaft reversion of blanking motor, the output shaft of blanking motor drives driving wheel two to reverse together, driving wheel two moves driven pulley two by conveying belt and reverses together, driven pulley two drives blanking mechanical hand to move to the direction away from main shaft, control blanking mechanical hand in releasing orientation, blanking mechanical hand puts down the tubing of hole punch, driving wheel two and driven pulley two are separately fixed on axle one and axle two, the two ends of axle one are fixed with respectively the 3rd bearing and the 4th bearing, the inner ring of the inner ring of the 3rd bearing and the 4th bearing is separately fixed at the two ends of axle one, the outer ring of the outer ring of the 3rd bearing and the 4th bearing is fixed in frame by the 3rd bearing block and the 4th bearing block respectively, the two ends of axle two are fixed with respectively the 5th bearing and the 6th bearing, the inner ring of the inner ring of the 5th bearing and the 6th bearing is separately fixed at the two ends of axle two, the outer ring of the outer ring of the 5th bearing and the 6th bearing is fixed in frame by the 5th bearing block and the 6th bearing block respectively.
Described pay-off comprises the first feed mechanism, the first described feed mechanism comprises box for feeding odd, described box for feeding odd top has opening, the base plate of described box for feeding odd is obliquely installed, base plate one end of box for feeding odd is feed end, the base plate other end of box for feeding odd is discharge end, the height of described feed end is greater than the height of discharge end, on the box for feeding odd of described discharge end, offer the discharging opening rolling out for tubing, described discharging opening lower end is mutually concordant with discharge end, in the described close frame of discharging opening one side, be provided with the second feed mechanism, the second feed mechanism comprises that the mode by axial restraint and circumferentially rotation is arranged on turning cylinder one in frame and that be parallel to each other and turning cylinder two, turning cylinder one is between turning cylinder two and box for feeding odd, turning cylinder one and one can drive the second actuating unit of its rotation to be connected, on described turning cylinder one, be fixed with sprocket wheel one and sprocket wheel two, on turning cylinder two, be fixed with the sprocket wheel corresponding with sprocket wheel one three and the sprocket wheel four corresponding with sprocket wheel two, between described sprocket wheel one and sprocket wheel three, be provided with chain one, between sprocket wheel two and sprocket wheel four, be provided with chain two, between described chain one and chain two, be fixed with ringwise delivery board, on described delivery board, have some for placing the groove of tubing, in described frame, be also provided with sorting mechanism, sorting mechanism comprises screen plate one and screen plate two, screen plate one and screen plate two be the corresponding both sides that are arranged on delivery board respectively, the upper end of screen plate one has the opening one that is U-shaped, the bore of opening one is greater than the external diameter of tubing, on wherein a bite wall of described opening one, be fixed with casting lug thereon one, distance between described casting lug thereon one and opening one another corresponding mouthful of wall equals the external diameter of tubing, the upper end of screen plate two has the opening two that is U-shaped, and the bore of opening two is greater than the external diameter of tubing, on wherein a bite wall of described opening two, is fixed with casting lug thereon two, and the distance between described casting lug thereon two and opening two another corresponding mouthful of walls equals the external diameter of tubing, the lower end of the lower end of screen plate one and screen plate two can drive both oscilaltions with one simultaneously and elevation positioning structure that both are located is connected, in described frame, be also provided with the drawer structure that the tubing in the bottom of the bottom in opening one and opening two can be pulled out when screen plate one and screen plate two rise to peak, described turning cylinder two is provided with lifting delivery sheet away from a side of turning cylinder one, described lifting delivery sheet top has for placing the groove of tubing, and the tubing on described delivery board in groove can be fallen in the groove of lifting delivery sheet.
When needs are carried tubing, tubing is put into the feed end of base plate by the opening on box for feeding odd top, tubing is rolled into the discharge end place of base plate under the effect of self gravitation along base plate, in the discharging opening offering from box for feeding odd, roll out box for feeding odd, be rolled on delivery board, by the second actuating unit, drive turning cylinder one forward together, turning cylinder one band movable sprocket one forward together with sprocket wheel two, sprocket wheel one drives respectively corresponding chain one forward together with chain two with sprocket wheel two, chain one is with respectively movable sprocket three forward together with sprocket wheel four with chain two, sprocket wheel three is forward together with the moving turning cylinder two of the sprocket wheel four-tape, simultaneously, chain one is forward together with chain two drive delivery boards, forward along with delivery board, tubing is transported between screen plate one and screen plate two, delivery board stops forward, start tubing to screen, by controlling elevation positioning structure, screen plate one is moved up together with screen plate two, screen plate one and screen plate two are by tubing jack-up, when the external diameter of tubing is too small, bottom can be fallen by the casting lug thereon one of opening one and the casting lug thereon two of opening two respectively in the two ends of the tubing that external diameter is too small, now exhaustion mechanism can touch the too small tubing of external diameter, by drawer structure, the too small tubing of external diameter is pulled out, when the external diameter of tubing is normal, the casting lug thereon one of opening one and the casting lug thereon two of opening two can not be passed through in the two ends of the normal tubing of external diameter, the normal tubing of external diameter can not fallen bottom, exhaustion mechanism can not touch the normal tubing of external diameter, by controlling elevation positioning structure, screen plate one is moved down together with screen plate two, screen plate one and screen plate two relay back the normal tubing of external diameter on delivery board, complete the screening of tubing, delivery board continues forward, and after screening, the normal tubing of external diameter is rolled in the groove of lifting delivery sheet one by one, the two ends of turning cylinder one are fixed with respectively the 7th bearing and the 8th bearing, the inner ring of the inner ring of the 7th bearing and the 8th bearing is separately fixed at the two ends of turning cylinder one, and the outer ring of the outer ring of the 7th bearing and the 8th bearing is fixed in frame by the 7th bearing block and the 8th bearing block respectively, the two ends of turning cylinder two are fixed with respectively the 9th bearing and the tenth bearing, the inner ring of the inner ring of the 9th bearing and the tenth bearing is separately fixed at the two ends of turning cylinder two, and the outer ring of the outer ring of the 9th bearing and the tenth bearing is fixed in frame by the 9th bearing block and the tenth bearing block respectively.
In described frame, be also provided with the 3rd feed mechanism, the 3rd described feed mechanism comprises feeding motor, screw mandrel, nut, bearing four and bearing block four, described feeding motor is fixed in frame, screw mandrel two ends are all arranged in frame by the mode of axial restraint and circumferentially rotation, the end of screw mandrel one end is connected with the output shaft of feeding motor by one speed reducer, directly over the groove of screw mandrel in above-mentioned lifting delivery sheet, described nut thread is connected on screw mandrel, bearing quadruplet is located at outside nut, and inner ring and the nut of bearing four fix, bearing block four is arranged on bearing all round, described bearing block four places, bottom are provided with the feeding mechanical hand that the pipe clamping in the groove of lifting delivery sheet can be lived or unclamped.
When needs are carried tubing, control the output shaft forward of feeding motor, the output shaft of feeding motor drives screw mandrel forward together by decelerator, screw mandrel drives nut forward together, nut band dynamic bearing four-way moves near the direction of main shaft, bearing four-tape moving axis bearing four-way moves near the direction of main shaft, and the moving feeding mechanical hand of the bearing block four-tape moves to the direction near main shaft, by feeding mechanical hand by tubing through on plug; Feeding mechanical hand adopts the existing product that can buy on market, under feeding mechanical hand clamped condition, tubing can be clamped firmly; The two ends of screw mandrel are fixed with respectively the 11 bearing and the 12 bearing, the 11 inner ring of bearing and the inner ring of the 12 bearing are separately fixed at the two ends of screw mandrel, and the 11 outer ring of bearing and the outer ring of the 12 bearing are fixed in frame by the 11 bearing block and the tenth two bearing bracket respectively.
The second described actuating unit comprises the second power motor and shaft coupling, and the second described power motor is fixed in frame, and shaft coupling is arranged between the output shaft and turning cylinder one of the second power motor.
When needs are carried tubing, control the output shaft forward of the second power motor, the output shaft of the second power motor drives turning cylinder one forward together by shaft coupling.
Described drawer structure comprise be positioned at screen plate two sidepieces pull out cylinder and some finger cylinders, the described cylinder of pulling out is fixed in frame, pulls out the piston rod of cylinder towards screen plate two, described finger cylinder is fixed on the piston rod end of pulling out cylinder.
Described elevation positioning structure comprises location-plate, lead one, lead two and lifting positioning cylinder, described location-plate is fixed between the lower end of screen plate one and the lower end of screen plate two, described lead one and lead two are located in respectively the place, two ends of location-plate, described lifting positioning cylinder is fixed in frame, straight up, the piston rod end of lifting positioning cylinder is fixed on location-plate middle part to the piston rod of lifting positioning cylinder.
When screen plate one and screen plate two need to move up, by controlling the piston rod of lifting positioning cylinder, move up, the piston rod of lifting positioning cylinder drives screen plate one to move up together with screen plate two; When screen plate one and screen plate two need to move down, by controlling the piston rod of lifting positioning cylinder, move down, the piston rod of lifting positioning cylinder drives screen plate one to move down together with screen plate two.
Described lifting delivery sheet bottom is provided with cylinder two, and the cylinder body of described cylinder two is fixed in frame, and straight up, the piston rod end of cylinder two is fixed on lifting delivery sheet bottom to the piston rod of cylinder two.
When needs are carried tubing, piston rod by control cylinder two moves up, the piston rod of cylinder two drives lifting delivery sheet to move up together, and lifting delivery sheet drives tubing to move up together, and the tubing in the groove of lifting delivery sheet can be contacted with feeding mechanical hand; Piston rod by control cylinder two moves down, and the piston rod of cylinder two drives lifting delivery sheet to move down together, and next root tubing can be rolled on lifting delivery sheet.
The quantity of described opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one.
Compared with prior art, this full-automatic multistation tubing tridimensional stamping equipment has the following advantages:
1, the utility model adopts the outer sheathed and rigid bearing three of fairlead, bearing three outer rings are fixed on positioning seat, fixing driven pulley one on bearing three inner ring outer faces, Timing Belt is arranged between driving wheel one and driven pulley one, driving wheel one is fixed on the output shaft of the second power motor, adopts this structure can make tubing circumferentially rotate, while realizing the three-dimensional punching of tubing, without dismounting location, positioning precision is high, production efficiency is high, labour intensity is low.
2, on installing plate one end near rotating disk, be fixed with joint pin, joint pin lower end is fixed with bearing one through substrate, in the cannelure of bearing one in fixed disk, adopts this structure can make in the situation of tubing without dismounting, realize moving axially of tubing, rational in infrastructure, punching precision is high.
3, on delivery board, have some for placing the groove of tubing, adopt this structure can make the tubing of discharging opening be rolled into one by one in the groove of delivery board near box for feeding odd one side, delivery board is rolled in the groove of lifting delivery sheet one by one away from the tubing in the groove of box for feeding odd one side, feeding process is orderly, and production efficiency is high, conveying is steadily reliable.
4, the piston rod by cylinder two moves up, the piston rod of cylinder two drives lifting delivery sheet to move up together, lifting delivery sheet drives tubing to move up together, tubing in the groove of lifting delivery sheet contacts with manipulator, lifting delivery sheet often moves up and down once a tubing is delivered in manipulator, can complete continuously orderly feeding, effectively improve production capacity, labour intensity is low.
5, cylinder one is fixed on positioning seat, drives Mobile base to move, thereby pipe clamping is lived by cylinder one, substitutes manually tubing location, is convenient to realize automation mechanized operation, mechanization degree is high.
6, positioning sleeve is by locating half cover one and location is partly overlapped two and formed, location partly overlap one and location partly overlap two and be all arranged in fairlead, by location partly overlap one and location partly overlap two and progress in fairlead, location partly overlap one and location partly overlap two distance and reduce gradually, tubing can be clamped firmly, locate reliable, rational in infrastructure.
7, screen plate one and screen plate two corresponding both sides that are arranged on delivery board respectively, move up and down together with screen plate two by screen plate one, complete the automatic screening of tubing, and screening effeciency is high, labour intensity is low.
Accompanying drawing explanation
Fig. 1 is the perspective view of this full-automatic multistation tubing tridimensional stamping equipment.
Fig. 2 is the explosive view that the positioner of this full-automatic multistation tubing tridimensional stamping equipment removes part.
Fig. 3 is the perspective view of positioning sleeve, fairlead, guide pad one and the guide pad two of this full-automatic multistation tubing tridimensional stamping equipment.
Fig. 4 is the perspective view of the second feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment.
Fig. 5 is the schematic diagram that the second feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment removes sorting mechanism.
Fig. 6 is the schematic diagram that the sorting mechanism of this full-automatic multistation tubing tridimensional stamping equipment removes part
Fig. 7 is the schematic diagram of the 3rd feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment.
In figure, 1, frame; 2, fixed disk; 2a, cannelure; 3, rotating disk; 4, staking punch; 5, stamping cylinder; 6, main shaft; 7, box for feeding odd; 8, pull out cylinder; 9, delivery board; 10, finger cylinder; 11, feeding motor; 12, feeding mechanical hand; 13, blanking motor; 14, blanking mechanical hand; 15, cylinder two; 16, lifting delivery sheet; 17, installing plate; 18, plug; 19, tubing; 20, substrate; 21, positioning sleeve; 21a, location partly overlap one; 21b, location partly overlap two; 22, guide pad one; 23, fairlead; 23a, gathering sill one; 23b, gathering sill two; 24, cylinder one; 25, positioning seat; 26, bearing one; 27, joint pin; 28, driven pulley one; 29, bearing three; 30, driving wheel one; 31, Timing Belt; 32, rotary electric machine; 33, guide pad two; 34, connecting plate two; 35, bearing two; 36, Mobile base; 37, connecting plate one; 38, turning cylinder one; 39, screen plate one; 40, screen plate two; 41, location-plate; 42, lifting positioning cylinder; 43, turning cylinder two; 44, sprocket wheel two; 45, sprocket wheel one; 46, the second power motor; 47, chain two; 48, sprocket wheel four; 49, chain one; 50, sprocket wheel three; 51, casting lug thereon one; 52, casting lug thereon two; 53, decelerator; 54, screw mandrel; 55, bearing block four.
The specific embodiment
Be below specific embodiment of the utility model by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, this full-automatic multistation tubing tridimensional stamping equipment, in the present embodiment, tubing adopts light-wall pipe; Comprise frame 1, mode by axial restraint and circumferentially rotation in frame 1 is provided with main shaft 6, the two ends of main shaft 6 are fixed with respectively clutch shaft bearing and the second bearing, the inner ring of the inner ring of clutch shaft bearing and the second bearing is separately fixed at the two ends of main shaft 6, and the outer ring of the outer ring of clutch shaft bearing and the second bearing is fixed in frame 1 by clutch shaft bearing seat and the second bearing block respectively; Main shaft 6 and one can drive the first actuating unit of its rotation to be connected, and main shaft 6 middle parts are rotating disk 3 fixedly, and the mode that rotating disk 3 connects by key is fixed on main shaft 6, guarantees that main shaft 6 can drive rotating disk 3 to rotate together; On rotating disk 3, be circumferentially evenly fixed with some plugs 18, in the present embodiment, the quantity of plug 18 is the six roots of sensation; On plug 18, offer some through holes, in the present embodiment, the quantity that offers through hole on plug 18 is four, and the through hole of offering on plug 18 is under staking punch 4; Frame 1 is provided with and the pay-off on plug 18 can be carried and be set in to tubing 19, on plug 18, be provided with and can will be set in the positioner that on plug 18, tubing 19 axial location are lived, frame 1 is provided with the decompressor that can carry out punching press to the tubing 19 being set on plug 18, decompressor comprises staking punch 4, staking punch 4 can the through hole in plug 18 directly over, in frame 1, be also provided with the baiting structure that the tubing 19 that can make after punching press departs from plugs 18.
As shown in Figure 1, Figure 2, Figure 3 shows, positioner comprises fixed disk 2, substrate 20, installing plate 17, fairlead 23, positioning sleeve 21, positioning seat 25, Mobile base 36 and cylinder 1, substrate 20 is fixed on rotating disk 3, and the mode that substrate 20 is bolted is fixed on rotating disk 3, on substrate 20, offer mounting groove, installing plate 17 is arranged on substrate 20, offers the installing hole that is bar shaped on installing plate 17, and fixed disk 2 is fixed in frame 1, and the mode that fixed disk 2 is bolted is fixed in frame 1, and fixed disk 2 is in substrate 20 belows, on fixed disk 2, offer the cannelure 2a that is eccentric, positioning seat 25 and Mobile base 36 are all set in outside plug 18, and installing plate 17 is fixed with joint pin 27 on the one end near rotating disk 3, and the mode that joint pin 27 is bolted is fixed on installing plate 17, joint pin 27 lower ends are fixed with bearing 1 through substrate 20, and the cooperation of the inner ring of bearing 1 and joint pin 27 lower ends belongs to interference fits, bearing 1 is in cannelure 2a, can roll back and forth in the outer ring of bearing 1 in cannelure 2a, positioning seat 25 is fixed on installing plate 17, on the mode mounting plate 17 that positioning seat 25 is bolted, cylinder 1 is fixed on positioning seat 25, and the mode that cylinder 1 is bolted is fixed on positioning seat 25, the piston rod end of cylinder 1 and Mobile base 36 fix, and the piston rod end of the mode that Mobile base 36 is bolted and cylinder 1 is fixed, and guarantee that the piston rod of cylinder 1 can drive Mobile base 36 to move together, outer connecting plate 1 and the connecting plate 2 34 of being arranged with of plug 18, connecting plate 2 34 is between Mobile base 36 and positioning sleeve 21, connecting plate 2 34 can contact with positioning sleeve 21, and connecting plate 1 is fixed on Mobile base 36, and the mode that connecting plate 1 is bolted is fixed on Mobile base 36, between connecting plate 1 and connecting plate 2 34, be fixed with bearing 2 35, bearing 2 35 is the last plane bearing that can buy in market, on connecting plate 1, offer a blind hole, the stationary ring of bearing 2 35 is fixed in blind hole by interference fits, on connecting plate 2 34, offer a blind hole, the rotating ring of bearing 2 35 is fixed in blind hole by interference fits, fairlead 23 is set in outside plug 18, between positioning seat 25 and Mobile base 36, 23 liang of corresponding inwall places of fairlead offer gathering sill one 23a and gathering sill two 23b of inclination, gathering sill one 23a and gathering sill two 23b extend towards positioning seat 25 directions gradually by Mobile base 36, positioning sleeve 21 partly overlaps a 21a and location is partly overlapped two 21b and formed by locating, location partly overlaps a 21a and location is partly overlapped two 21b and is all arranged in fairlead 23, location is partly overlapped and on a 21a lateral wall, is fixed with the guide pad 1 that gathering sill one 23a matches, the mode that guide pad 1 is bolted is fixed on location and partly overlaps on a 21a, guide pad 1 is in gathering sill one 23a, and guide pad 1 can move in gathering sill one 23a, location is partly overlapped on two 21b lateral walls and is fixed with the guide pad 2 33 that gathering sill two 23b match, and the mode that guide pad 2 33 is bolted is fixed on location and partly overlaps on two 21b, guide pad 2 33 is in gathering sill two 23b, and guide pad 2 33 can move in gathering sill two 23b, fairlead 23 is outer also sheathed and be fixed with bearing 3 29, and the cooperation of the inner ring of bearing 3 29 and fairlead 23 belongs to interference fits, bearing 3 29 outer rings are fixed on positioning seat 25, offer a hole on positioning seat 25, and bearing 3 29 outer rings are fixed in hole by interference fits, bearing is fixed with driven pulley 1 on 3 29 inner ring outer faces, and driven pulley 1 is fixed on bearing 3 29 outer faces by the mode of welding, driven pulley 1 and one can drive the rotational structure of its rotation to be connected.
On substrate 20, be also provided with the guide rail one and the guide rail two that are parallel to each other, the mode that guide rail one and guide rail two are bolted is respectively fixed on substrate 20; The length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two be the both sides in mounting groove respectively, positioning seat 25 lower face places are also fixed with slide block one and slide block two, and the mode that slide block one and slide block two are bolted is respectively fixed on positioning seat 25 lower face places; Slide block one and slide block two are separately positioned in guide rail one and guide rail two.
As shown in Figure 1 and Figure 2, rotational structure comprises rotary electric machine 32, Timing Belt 31 and driving wheel 1, the servomotor of rotary electric machine 32 for having bought on market; Rotary electric machine 32 is fixed on positioning seat 25, and rotary electric machine 32 is bolted on positioning seat 25; Driving wheel 1 is fixedly on the output shaft of rotary electric machine 32, and the mode that driving wheel 1 connects by key is fixed on the output shaft of rotary electric machine 32, guarantees that the output shaft of rotary electric machine 32 can drive driving wheel 1 to rotate together; Timing Belt 31 is arranged between driving wheel 1 and driven pulley 1.
As shown in Figure 1, decompressor comprises and also comprises stamping cylinder 5, the pressurized cylinder of stamping cylinder 5 for having bought on market; Stamping cylinder 5 is arranged in frame 1, and the mode that stamping cylinder 5 is bolted is fixed in frame 1; The piston rod of stamping cylinder 5 straight down, staking punch 4 is fixed on the place, piston rod end of stamping cylinder 5, the mode that staking punch 4 is bolted is fixed on the piston rod end of stamping cylinder 5, guarantees that the piston rod of stamping cylinder 5 can drive staking punch 4 to move together.
As shown in Figure 1, the first actuating unit is the first power motor, and the first power motor is fixed in frame 1, and the mode that the first power motor is bolted is fixed in frame 1; The output shaft of the first power motor straight up, main shaft 6 lower ends are fixed on the output shaft of the first power motor, the mode that main shaft 6 connects by key is fixed on the output shaft of the first power motor, guarantees that the output shaft of the first power motor can drive main shaft 6 to rotate together.
As shown in Figure 1, baiting structure comprises blanking motor 13, driving wheel two, driven pulley two and conveyer belt, driving wheel two and driven pulley two axial restraints and circumferentially rotation are arranged in frame 1, driving wheel two and driven pulley two are separately fixed on axle one and axle two, the two ends of axle one are fixed with respectively the 3rd bearing and the 4th bearing, the inner ring of the inner ring of the 3rd bearing and the 4th bearing is separately fixed at the two ends of axle one, the outer ring of the outer ring of the 3rd bearing and the 4th bearing is fixed in frame 1 by the 3rd bearing block and the 4th bearing block respectively, the two ends of axle two are fixed with respectively the 5th bearing and the 6th bearing, the inner ring of the inner ring of the 5th bearing and the 6th bearing is separately fixed at the two ends of axle two, the outer ring of the outer ring of the 5th bearing and the 6th bearing is fixed in frame 1 by the 5th bearing block and the 6th bearing block respectively, conveyer belt is arranged between driving wheel two and driven pulley two, and conveyer belt bottom is provided with the blanking mechanical hand 14 that the tubing after punching press 19 can be clamped or unclamps, the existing product of blanking mechanical hand 14 for having bought on market.
As shown in Figure 1, Figure 4, Figure 5, pay-off comprises the first feed mechanism, and the first feed mechanism comprises box for feeding odd 7, and the material of box for feeding odd 7 adopts stainless steel, can make box for feeding odd 7 have longer service life, box for feeding odd 7 tops have opening, the base plate of box for feeding odd 7 is obliquely installed, base plate one end of box for feeding odd 7 is feed end, the base plate other end of box for feeding odd 7 is discharge end, the height of feed end is greater than the height of discharge end, on the box for feeding odd 7 of discharge end, offer the discharging opening rolling out for tubing 19, discharging opening lower end is mutually concordant with discharge end, near in the frame 1 of discharging opening one side, be provided with the second feed mechanism, the second feed mechanism comprises that the mode by axial restraint and circumferentially rotation is arranged on turning cylinder 1 in frame 1 and that be parallel to each other and turning cylinder 2 43, the two ends of turning cylinder 1 are fixed with respectively the 7th bearing and the 8th bearing, the inner ring of the inner ring of the 7th bearing and the 8th bearing is separately fixed at the two ends of turning cylinder 1, the outer ring of the outer ring of the 7th bearing and the 8th bearing is fixed in frame 1 by the 7th bearing block and the 8th bearing block respectively, the two ends of turning cylinder 2 43 are fixed with respectively the 9th bearing and the tenth bearing, the inner ring of the inner ring of the 9th bearing and the tenth bearing is separately fixed at the two ends of turning cylinder 2 43, the outer ring of the outer ring of the 9th bearing and the tenth bearing is fixed in frame 1 by the 9th bearing block and the tenth bearing block respectively, turning cylinder 1 is between turning cylinder 2 43 and box for feeding odd 7, turning cylinder 1 and one can drive the second actuating unit of its rotation to be connected, on turning cylinder 1, be fixed with sprocket wheel 1 and sprocket wheel 2 44, the mode that sprocket wheel 1 is connected by key respectively with sprocket wheel 2 44 is fixed on turning cylinder 1, on turning cylinder 2 43, be fixed with the sprocket wheel corresponding with sprocket wheel 13 50 and the sprocket wheel four 48 corresponding with sprocket wheel 2 44, the mode that sprocket wheel 3 50 is connected by key respectively with sprocket wheel 4 48 is fixed on turning cylinder 2 43, between sprocket wheel 1 and sprocket wheel 3 50, be provided with chain 1, between sprocket wheel 2 44 and sprocket wheel 4 48, be provided with chain 2 47, between chain 1 and chain 2 47, be fixed with ringwise delivery board 9, one end of delivery board 9 is bolted on chain 1, and the other end of delivery board 9 is bolted on chain 2 47 position corresponding with chain 1, on delivery board 9, have somely for placing the groove of tubing 19, in the present embodiment, the groove quantity that delivery board 9 has is 20, in frame 1, be also provided with sorting mechanism, sorting mechanism comprises screen plate 1 and screen plate 2 40, and the material of screen plate 1 and screen plate 2 40 adopts stainless steel, can have longer service life, screen plate 1 and screen plate 2 40 be the corresponding both sides that are arranged on delivery board 9 respectively, and the upper end of screen plate 1 has the opening one that is U-shaped, and the bore of opening one is greater than the external diameter of tubing 19, and fall in opening one one end of being convenient to tubing 19, on wherein a bite wall of opening one, be fixed with casting lug thereon 1, casting lug thereon 1 is fixed by screws on wherein a bite wall of opening one, casting lug thereon one 51 fast demountables, easy accessibility, distance between casting lug thereon 1 and opening one another corresponding mouthful of wall equals the external diameter of tubing 19, adopts the external diameter that this structure can fast detecting tubing 19, the upper end of screen plate 2 40 has the opening two that is U-shaped, and the bore of opening two is greater than the external diameter of tubing 19, and the other end of being convenient to tubing 19 is fallen in opening two, on wherein a bite wall of opening two, be fixed with casting lug thereon 2 52, casting lug thereon 2 52 is fixed by screws on wherein a bite wall of opening two, casting lug thereon 2 52 fast demountables, easy accessibility, distance between casting lug thereon 2 52 and opening two another corresponding mouthful of walls equals the external diameter of tubing 19, adopts the external diameter that this structure can fast detecting tubing 19, the lower end of the lower end of screen plate 1 and screen plate 2 40 can drive both oscilaltions with one simultaneously and elevation positioning structure that both are located is connected, and is also provided with the drawer structure that the tubing 19 in the bottom of the bottom in opening one and opening two can be pulled out when screen plate 1 and screen plate 2 40 rise to peak in frame 1, turning cylinder 2 43 is provided with lifting delivery sheet 16 away from a side of turning cylinder 1, and lifting delivery sheet 16 tops have for placing the groove of tubing 19, and the tubing 19 on delivery board 9 in groove can be fallen in the groove of lifting delivery sheet 16.
As shown in Figure 1, Figure 7 shows, in frame 1, be also provided with the 3rd feed mechanism, the 3rd feed mechanism comprises feeding motor 11, screw mandrel 54, nut, bearing four and bearing block 4 55, and feeding motor 11 is servomotor, the servomotor of feeding motor 11 for having bought on market; Feeding motor 11 is fixed in frame 1, and feeding motor 11 is bolted in frame 1; Screw mandrel 54 two ends are all arranged in frame 1 by the mode of axial restraint and circumferentially rotation, the two ends of screw mandrel 54 are fixed with respectively the 11 bearing and the 12 bearing, the 11 inner ring of bearing and the inner ring of the 12 bearing are separately fixed at the two ends of screw mandrel 54, and the 11 outer ring of bearing and the outer ring of the 12 bearing are fixed in frame 1 by the 11 bearing block and the tenth two bearing bracket respectively; The end of screw mandrel 54 one end is connected with the output shaft of feeding motor 11 by one speed reducer 53, the two stage reducer of decelerator 53 for having bought on market; Directly over the groove of screw mandrel 54 in lifting delivery sheet 16, nut thread is connected on screw mandrel 54, and bearing quadruplet is located at outside nut, and the inner ring of bearing four and nut fix, and the inner ring of bearing four and the cooperation of nut belong to interference fits; Bearing block 4 55 is arranged on bearing all round, and the cooperation of bearing four and bearing block 4 55 belongs to interference fits; Bearing block 4 55 places, bottom are provided with the feeding mechanical hand 12 that the tubing in the groove of lifting delivery sheet 16 19 can be clamped or unclamps, feeding mechanical hand 12 adopts the existing product that can buy on market, under feeding mechanical hand 12 clamped conditions, tubing 19 can be clamped firmly.
As shown in Figure 5, the second actuating unit comprises the second power motor 46 and shaft coupling, and the second power motor 46 is fixed in frame 1, and the mode that the second power motor 46 is bolted is fixed in frame 1; Shaft coupling is arranged between the output shaft and turning cylinder 1 of the second power motor 46, and the output shaft of the second power motor 46 can drive turning cylinder 1 to rotate together by shaft coupling.
As shown in Figure 1, drawer structure comprise be positioned at screen plate 2 40 sidepieces pull out cylinder 8 and some finger cylinders 10, pull out the Standard Cylinder that cylinder 8 is produced for the Ya De visitor company that can buy on market, in the present embodiment, the quantity of finger cylinder 10 is three, the three-jaw cylinder of finger cylinder 10 for having bought on market; Pull out cylinder 8 and be fixed in frame 1, pull out cylinder 8 and be bolted in frame 1; Pull out the piston rod of cylinder 8 towards screen plate 2 40, finger cylinder 10 is fixed on the piston rod end of pulling out cylinder 8, the mode that finger cylinder 10 is bolted is fixed on the piston rod end of pulling out cylinder 8, guarantees that the piston rod of pulling out cylinder 8 can drive finger cylinder 10 to move together.
As shown in Fig. 4, Fig. 6, elevation positioning structure comprises location-plate 41, lead one, lead two and lifting positioning cylinder 42, location-plate 41 is fixed between the lower end of screen plate 1 and the lower end of screen plate 2 40, on the mode stationary positioned plate 41 that screen plate 1 and screen plate 2 40 are bolted respectively, guarantee that location-plate 41 can drive screen plate 1 to move up and down together with screen plate 2 40; Lead one and lead two are located in respectively the place, two ends of location-plate 41, and lifting positioning cylinder 42 is fixed in frame 1, adopt this structure can make location-plate 41 move up and down more steady, reliable; The piston rod of lifting positioning cylinder 42 straight up, the piston rod end of lifting positioning cylinder 42 is fixed on location-plate 41 middle parts, the mode that location-plate 41 is bolted is fixed on the piston rod end of lifting positioning cylinder 42, guarantees that the piston rod of lifting positioning cylinder 42 can drive location-plate 41 to move up and down together.
As shown in Figure 1, lifting delivery sheet 16 bottoms are provided with cylinder 2 15, and the cylinder body of cylinder 2 15 is fixed in frame 1, and cylinder 2 15 is bolted in frame 1; The piston rod of cylinder 2 15 straight up, the piston rod end of cylinder 2 15 is fixed on lifting delivery sheet 16 bottoms, the mode that the piston rod end of cylinder 2 15 is bolted is fixed on lifting delivery sheet 16 bottoms, guarantees that the piston rod of cylinder 2 15 can drive lifting delivery sheet 16 to move up and down together.
The quantity of opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one, and in the present embodiment, the quantity of opening one and opening two is all three.
The Working principle of the automatic three-dimensional multi-station pipe stamping equipment as follows, the number of through-holes on the mandrel 18 is four, the mandrel 18 is the number six, rack a work corresponding to a median of six, close Lifting feed plate for feeding station, turn counterclockwise along the punching station for the first, second stamping station, third punching station, under the fourth stamping station and cutting station, the initial state is 16 Feeding station is below a first mandrel bars along the counterclockwise direction in order for the second mandrel bars, a third rod, the fourth root of the mandrel, the mandrel and the sixth root of the fifth root of the mandrel; feeding robot 12 is just above the feeding station, the cutting robot 14 is directly above the cutting station; the workshop staff will pipe 19 into the feed end of the floor through the feed box 7 the upper part of the opening, the pipe 19 at its own gravity effect rolled along the floor under the floor of the discharge end of the creation from the feed tank 7 to get out of the mouth of some of the material feeding box 7, rolled conveying plate 9, controlling the second power output shaft of the motor 46 is transferred, the first Two power motor output shaft 46 driven by a rotating shaft coupling together a 38 forward, the axis of rotation of a driven sprocket 38 to 45 and 44 together two forward sprocket, the sprocket 45 and a sprocket driven by two 44 respectively corresponding The chain of a chain of two 49 and 47 together forward, chain a chain of two 49 and 47, respectively, 50 and sprocket drive sprocket three together four 48 forward, three sprockets 50 and 48 drive sprocket four rotating shaft 43 together with two positive turn, while a 49 chain and chain driven conveyor plate 9 two 47 forward together, with the transport board 9 forward, the pipe 19 transported to a screening panel between the two plates 39 and 40 screening, conveying plate 9 stop being turn; filter 19 starts the pipe, lifting the control rod positioning cylinder 42, the lift 42 is positioned upward movement of the piston rod of the cylinder, the cylinder piston rod lifting the positioning plate 42 is driven by a filter 39 and the filter 40 together with the upward movement of the two plates screening plate 39 and a second screening plate 40 from the tubing 19, 19 when the outer diameter of the pipe is too small, the outer diameter of both ends of the pipe is too small, respectively, through an opening 19 in the protruding piece 51 and the opening of a II Two 52 protruding blocks fall to the bottom, by controlling the pull rod cylinder 8, so pull out the cylinder piston rod 8 moves toward closer screening board two 40 pull-rod cylinder 8 cylinder 10 to drive the fingers close direction of the screening board two 40 moves, pull the rod to move the cylinder 8 dead, through the control of the finger gripper cylinder 10, so that the finger gripper cylinder 10 is clamped state, will be at the bottom of the outer diameter is too small clamped pipe 19, by controlling the pull rod cylinder 8, so pull out the cylinder piston rod 8 moves in the direction away from the screening board two 40 pull-rod cylinder 8 cylinder 10 to drive the finger away from the screening panel 40 the direction of movement of two finger gripper cylinder 10 to drive the small outer diameter of the pipe 19 in the direction away from the second filter plate 40 is moved to the outer diameter of the pipe 19 is pulled out too small; when the normal outer diameter of the pipe 19, the both ends of the outer diameter of the pipe 19 is normally not pass through the opening of the protruding piece 51 and the opening of a second one of the second protruding piece 52, the outer diameter of the pipe 19 will not normally fall to the bottom, by controlling the movements of the positioning cylinder a piston rod 42 move down, lift the positioning of the cylinder rod 42 driven by a 39 filter plates and filter plates move together two 40 down, a screening plate 39 and the outer diameter of 40 screening board two pipe 19 back into a normal delivery on board 9, Screening of the pipe 19 is completed; conveying plate 9 is further rotated forwardly, the normal outer diameter of the pipe after the screening roll lifting the feed plate 19 through the slot 16 by controlling the upward movement of the second piston cylinder 15, the piston rod 15 is driven by two lifting feed plate 16 together with the move up, lift feed plate 16 driven pipe 19 together to move up, lift feed plate through the slot 16 of the pipe 19 contacts and robots, controlled feeding robot 12 to the pipe 19 clamped controlling feeding motor output 11 axis forward, feeding motor output shaft 11 driven by reducer 53 screw 54 forward together, screw drive nut 54 forward together, drive nut bearing four close direction of the spindle 6 movement, bearing four drive bearing four 55 close direction of the spindle 6 movement, bearing four 55 driven feeding robot 12 is close to the direction of the main shaft 6 moves, along with feeding robot 12 to move to 6 direction of the spindle, feeding robot 12 to the pipe 19 drilled at one end of the mandrel 18, followed through Mobile Block 36, a 37 plate, bearing two 35, two 34 plate, positioning sleeve 21, positioning seat 25, 29 and the driven wheel bearing three, and the other end of the mandrel 18 and the alignment, by controlling a 24 cylinder piston rod, the cylinder piston rod driven by a 24 seat 36 to move together to move in the direction of 25 close positioning seat, move the seat plate 36 driven by a 37 to move together in the direction of 25 close positioning seat, a 37 drive plate bearing two 35 together 25 in the direction of moving closer positioning seat, bearing two 35 second drive plate 34 moves in the direction along 25 near positioning seat, two 34 plate driven by positioning a half sleeve 21a and 21b positioned along the second half set the positioning seat 25 to close the direction of movement, positioning a guide block 21a half set on a 22 along the guide groove 23a gradually into a guide sleeve 23, while the second half set the positioning guide block 21b on two 33 along the guide groove 23b is gradually entering the second 23 into the guide sleeve, the guide sleeve 23 at the inner wall of the guide groove 23a and a second guide groove 23b is inclined, with a positioning sleeve half sleeve 21a and the second half 21b positioned gradually into the guide sleeve 23, a positioning sleeve half Second half sleeve 21a and 21b gradually positioned relatively close, locate a half sleeve 21a and 21b positioned second half set the pipe 19 positioned to live; controlling the first power forward motor output shaft, the output shaft of the first motor driven power drive shaft together Forward, drive shaft driven turntable 3 forward together, with the rotation of the turntable 3 will be the first root mandrel rotation to the first stamping station, control stamping stamping station on the first cylinder piston rod 5 moves downward, stamping cylinder piston rod driven ram 4 5 moves downward, pressing down on the pipe 19 in the first four were the first punch; controlling the first power forward motor output shaft, the output shaft of the first motor driven power drive shaft forward together, drive shaft driven turntable 3 forward together, with the rotation of the turntable 3 of the first root mandrel rotation to a second stamping station, control the rotation of the output shaft of the motor 32 is transferred, the rotation of the output shaft of the drive motor 32 capstan forward together a 30, a 30 capstan drive belt 31 driven by a 28 round forward together, one driven wheel drive bearing inner ring 28 together with three 29 forward, bearing three inner guide sleeve 23, driven by 29 Together Forward, the guide sleeve 23 driven guide block a guide block 22 and 33 together two forward, a guide block 22 and the guide block 33 are driven by two and a half sets an appropriate location positioning half sleeve 21a and 21b together two forward, positioning A half-sleeve 21a and 21b positioned to drive two and a half sets of pipe 19 forward together, the pipe 19 is rotated 40 °, controlled stamping stamping station on the second cylinder piston rod 5 moves downward, pressing cylinder piston rod 5 led stamping head 4 is moved downward, pressing down on the pipe 19 in the first four second channel punching; controlling the first power forward motor output shaft, the output shaft of the first motor driven power forward along the drive shaft, drive shaft driven turntable 3 forward along with the rotation of the turntable 3 is rotated to the first root of the third mandrel stamping station, control the rotation of the output shaft of the motor 32 is transferred, the rotation of the output shaft 32 is driven by the capstan motor 30 together with a forward rotation, driving wheel 30 driven by a belt 31 driven wheel forward together a 28, a 28 driven by the driven wheel bearing inner ring together three 29 forward, led the bearing inner ring three 29 along the guide sleeve 23 forward, led the guide sleeve 23 a guide block 22 and the guide block 33 along with two forward and guide block a guide block 22 and 33, respectively, driven by two and a half sets an appropriate location positioning half sleeve 21a and 21b together two forward, positioning half sleeve a half sleeve 21a and positioning two drive pipe 19 in 21b is transferred, the tubing 19 is rotated 50 °, the control station stamping press on the third cylinder piston rod 5 moves downwards, the piston rod of the cylinder 5 is driven by the press ram 4 is moved downward, the punch 4 down the pipe 19 to be the third punching; controlling the first power forward motor output shaft, the output shaft of the first motor driven power forward along with the drive shaft, drive shaft driven turntable 3 forward together, with the turntable Turn the three will be the first to the fourth root of the mandrel rotation stamping station, with the main shaft 6 driven forward along the substrate 20, substrate 20 is driven forward along the mounting plate 17, the mounting plate 17 is connected to drive forward along the column 27, the connection the bearing pin 27 of a drive 26 is transferred, along with a bearing 26 fixed to the disc 2 in rolling the eccentric annular groove 2a, the mounting plate 17 may be mounted along the direction of the groove on the substrate 20 moves axially, the mounting plate 17 to drive spud mounted along the direction of the substrate 25 along the groove 20 to move axially to drive the positioning plate 23 is installed with the guide sleeve along the direction of the groove on the substrate 20 moves axially, the guide sleeve 23 to drive the guide blocks 22 and the guide block a second edge 33 along the substrate mounting slots on the 20 direction axial movement, the guide block 22 and a second guide block 33 are driven by a corresponding position half sleeve 21a and 21b positioned along the direction of the second half set mounting slots along the axial movement of the substrate 20, positioning along the direction of substrate 20 is installed with grooves housing halves 21a and a set of two half 21b positioned to drive the axial movement of pipe 19, to control the rotation of the output shaft of the motor 32 is transferred, the rotation of the motor output shaft (32) driven by the drive wheel 30 together with a Forward, capstan belt 31 driven by a 30-28 together with the driven wheel forward, the driven wheel 28 driven by a bearing inner ring together three 29 forward, led the bearing inner ring three 29 along the guide sleeve 23 forward guide 23 driven by a set of guide blocks 22 and 33 along the guide block two forward, a guide block 22 and the guide block 33 are driven by two and a half sets an appropriate location positioning half sleeve 21a and 21b together two forward, positioning half set a 21a and Second half sleeve 21b positioned to drive forward along the pipe 19, the pipe 19 is rotated 90 °, controlled stamping stamping station on the fourth cylinder piston rod 5 moves downward, stamping cylinder to drive the piston rod 5 moves downward punch 4 , punch down the pipe 19 4 a fourth channel punching; through the control rod cylinder, the cylinder piston rod driven mobile base 36 moves in the direction along 25 near positioning seat, move the seat plate 36 driven by a 37 close together in the direction of 25 mobile positioning seat, a 37 drive plate bearing two 35 together toward positioning seat 25 near Mobile, bearing two 35 second drive plate 34 to move together in the direction of 25 close positioning seat, two 34 plate positioning a drive housing halves 21a and 21b together with the two housing halves positioned moves in the direction close to the seating 25, the positioning block 22 along the guide half-sleeve of a guide groove 23a gradually into the guide sleeve 23, 21a on one by one, at the same time, positioning two housing halves 21b on the guide block 33 along the second guide groove 23b is gradually enter into the second guide sleeve 23, since the guide sleeve 23 at the inner wall of the guide groove 23a and a second guide groove 23b is inclined and positioned with the semi- sets a set of two semi-21a and 21b positioned gradually into the guide sleeve 23, positioned half set a 21a and 21b gradually positioning and a half sets of two relatively close, locate a half sleeve 21a and 21b positioned half sleeve two pipe 19 will be positioned to live; control first motor output shaft power is transferred, the output shaft of the first motor driven power forward along the drive shaft, drive shaft driven turntable 3 forward together, with the rotation of the turntable 3 of the first root mandrel rotation to the next loading station, By controlling a cylinder piston rod 24, the cylinder piston rod driven by a 24 to move away from the seat 36 positioned along the direction of movement of the seat 25, seat 36 to move a drive plate 37 positioned along the direction away from the seat 25 moves, plate a 37 second drive bearing 35 positioned along the direction away from the seat 25 moves, bearing two 35 second drive plate 34 positioned along the direction away from the seat 25 moves, two 34 driven positioning plate a half sleeve 21a and 21b positioned second half set together to locate the direction away from the seat 25 moves, positioning a half-sleeve 21a and 21b in the second half set positioning loosen state; under the control of feeding motor output shaft 13 forward, cutting the motor output shaft 13 of the drive capstan two together are turn, driving wheel II by conveyor belt to drive the driven wheel two together is transferred, under the driven wheel two driven feeding robot 14 moves in the direction close to the spindle 6, under the control of feeding robot 14 is clamped state, cutting robot 14 to the pipe 19 clip hold of; under the control of feeding motor output shaft 13 is reversed, cutting the motor output shaft 13 of the drive capstan two together reversal, two driving wheels driven conveyor belt driven by two wheels together reversal, the next two driven wheels driven Manipulator 14 in the direction of moving away from the spindle 6, under the control of feeding robot 14 is loosened state, cutting robot 14 will punch holes in the pipe 19 down good.

Claims (10)

1. a full-automatic multistation tubing tridimensional stamping equipment, comprise frame (1), it is characterized in that, the upper mode by axial restraint and circumferentially rotation of described frame (1) is provided with main shaft (6), described main shaft (6) and one can drive the first actuating unit of its rotation to be connected, described main shaft (6) middle part is rotating disk (3) fixedly, on described rotating disk (3), be circumferentially evenly fixed with some plugs (18), described plug offers some through holes on (18), described frame (1) is provided with can carry tubing (19) be set in the pay-off on plug (18), on described plug (18), be provided with and can will be set in the positioner that upper tubing (19) axial location of plug (18) is lived, described frame (1) is provided with the decompressor that can carry out punching press to the tubing (19) being set on plug (18), described decompressor comprises staking punch (4), described staking punch (4) can the through hole in plug (18) directly over, in described frame (1), be also provided with the baiting structure that the tubing (19) that can make after punching press departs from plug (18).
2. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described positioner comprises fixed disk (2), substrate (20), installing plate (17), fairlead (23), positioning sleeve (21), positioning seat (25), Mobile base (36) and cylinder one (24), described substrate (20) is fixed on above-mentioned rotating disk (3), described substrate offers mounting groove on (20), described installing plate (17) is arranged on substrate (20), installing plate offers the installing hole that is bar shaped on (17), described fixed disk (2) is fixed in frame (1), and fixed disk (2) is in substrate (20) below, on described fixed disk (2), offer the cannelure (2a) that is eccentric, positioning seat (25) and Mobile base (36) are all set in outside plug (18), described installing plate (17) is fixed with joint pin (27) near on one end of rotating disk (3), described joint pin (27) lower end is fixed with bearing one (26) through substrate (20), described bearing one (26) is in cannelure (2a), positioning seat (25) cover is fixed on installing plate (17), described cylinder one (24) is fixed on positioning seat (25), the piston rod end of cylinder one (24) and Mobile base (36) fix, outer connecting plate one (37) and the connecting plate two (34) of being arranged with of described plug (18), described connecting plate two (34) is between Mobile base (36) and positioning sleeve (21), connecting plate two (34) can contact with positioning sleeve (21), connecting plate one (37) is fixed on Mobile base (36), between connecting plate one (37) and connecting plate two (34), be fixed with bearing two (35), fairlead (23) is set in outside plug (18), between positioning seat (25) and Mobile base (36), the inwall place of fairlead (23) two correspondences offers gathering sill one (23a) and the gathering sill two (23b) of inclination, the groove depth of gathering sill one (23a) and gathering sill two (23b) shoals towards positioning seat (25) direction gradually by Mobile base (36), described positioning sleeve (21) partly overlaps one (21a) and location is partly overlapped two (21b) and formed by locating, location is partly overlapped one (21a) and is located and partly overlaps two (21b) and be all arranged in fairlead (23), described location is partly overlapped and on one (21a) lateral wall, is fixed with the guide pad one (22) that gathering sill one (23a) matches, described guide pad one (22) is in gathering sill one (23a), described location is partly overlapped and on two (21b) lateral wall, is fixed with the guide pad two (33) that gathering sill two (23b) matches, described guide pad two (33) is in gathering sill two (23b), described fairlead (23) is outer also sheathed and be fixed with bearing three (29), bearing three (29) outer rings are fixed on positioning seat (25), bearing is fixed with driven pulley one (28) on three (29) inner ring outer faces, and driven pulley one (28) and can drive the rotational structure of its rotation to be connected.
3. full-automatic multistation tubing tridimensional stamping equipment according to claim 2, it is characterized in that, on described substrate (20), be also provided with the guide rail one and the guide rail two that are parallel to each other, the length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two be the both sides in mounting groove respectively, described positioning seat (25) lower surface place is also fixed with slide block one and slide block two, and described slide block one and slide block two are separately positioned in guide rail one and guide rail two.
4. full-automatic multistation tubing tridimensional stamping equipment according to claim 2, it is characterized in that, described rotational structure comprises rotary electric machine (32), Timing Belt (31) and driving wheel one (30), described rotary electric machine (32) is fixed on positioning seat (25), driving wheel one (30) is fixedly on the output shaft of rotary electric machine (32), and Timing Belt (31) is arranged between driving wheel one (30) and driven pulley one (28).
5. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described decompressor comprises and also comprises stamping cylinder (5), described stamping cylinder (5) is arranged in frame (1), straight down, above-mentioned staking punch (4) is fixed on the place, piston rod end of stamping cylinder (5) to the piston rod of described stamping cylinder (5).
6. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, the first described actuating unit is the first power motor, the first described power motor is fixed in frame (1), the output shaft of the first power motor straight up, fix on the output shaft of the first power motor by above-mentioned main shaft (6) lower end.
7. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described baiting structure comprises blanking motor (13), driving wheel two, driven pulley two and conveyer belt, described driving wheel two and driven pulley two axial restraints and circumferentially rotation are arranged in frame (1), conveyer belt is arranged between driving wheel two and driven pulley two, and described conveyer belt bottom is provided with the blanking mechanical hand (14) that the tubing after punching press (19) can be clamped or unclamp.
8. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described pay-off comprises the first feed mechanism, the first described feed mechanism comprises box for feeding odd (7), described box for feeding odd (7) top has opening, the base plate of described box for feeding odd (7) is obliquely installed, base plate one end of box for feeding odd (7) is feed end, the base plate other end of box for feeding odd (7) is discharge end, the height of described feed end is greater than the height of discharge end, on the box for feeding odd of described discharge end (7), offer the discharging opening rolling out for tubing (19), described discharging opening lower end is mutually concordant with discharge end, in the described close frame (1) of discharging opening one side, be provided with the second feed mechanism, the second feed mechanism comprises that the mode by axial restraint and circumferentially rotation is arranged on turning cylinder one (38) in frame (1) and that be parallel to each other and turning cylinder two (43), turning cylinder one (38) is between turning cylinder two (43) and box for feeding odd (7), turning cylinder one (38) and one can drive the second actuating unit of its rotation to be connected, on described turning cylinder one (38), be fixed with sprocket wheel one (45) and sprocket wheel two (44), on turning cylinder two (43), be fixed with the sprocket wheel corresponding with sprocket wheel one (45) three (50) and the sprocket wheel four (48) corresponding with sprocket wheel two (44), between described sprocket wheel one (45) and sprocket wheel three (50), be provided with chain one (49), between sprocket wheel two (44) and sprocket wheel four (48), be provided with chain two (47), between described chain one (49) and chain two (47), be fixed with ringwise delivery board (9), on described delivery board (9), have some for placing the groove of tubing (19), described frame is also provided with sorting mechanism on (1), sorting mechanism comprises screen plate one (39) and screen plate two (40), screen plate one (39) and screen plate two (40) respectively correspondence are arranged on the both sides of delivery board (9), the upper end of screen plate one (39) has the opening one that is U-shaped, the bore of opening one is greater than the external diameter of tubing (19), on wherein a bite wall of described opening one, be fixed with casting lug thereon one (51), distance between described casting lug thereon one (51) and opening one another corresponding mouthful of wall equals the external diameter of tubing (19), the upper end of screen plate two (40) has the opening two that is U-shaped, the bore of opening two is greater than the external diameter of tubing (19), on wherein a bite wall of described opening two, be fixed with casting lug thereon two (52), the distance between described casting lug thereon two (52) and opening two another corresponding mouthful of walls equals the external diameter of tubing (19), the lower end of the lower end of screen plate one (39) and screen plate two (40) can drive both oscilaltions with one simultaneously and elevation positioning structure that both are located is connected, in described frame (1), be also provided with the drawer structure that the tubing (19) in the bottom of the bottom in opening one and opening two can be pulled out when screen plate one (39) and screen plate two (40) rise to peak, described turning cylinder two (43) is provided with lifting delivery sheet (16) away from a side of turning cylinder one (38), described lifting delivery sheet (16) top has for placing the groove of tubing (19), tubing (19) in the upper groove of described delivery board (9) can be fallen in the groove of lifting delivery sheet (16).
9. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, in described frame (1), be also provided with the 3rd feed mechanism, the 3rd described feed mechanism comprises feeding motor (11), screw mandrel (54), nut, bearing four and bearing block four (55), described feeding motor (11) is fixed in frame (1), screw mandrel (54) two ends are all arranged in frame (1) by the mode of axial restraint and circumferentially rotation, the end of screw mandrel (54) one end is connected with the output shaft of feeding motor (11) by one speed reducer (53), directly over the groove of screw mandrel (54) in above-mentioned lifting delivery sheet (16), described nut thread is connected on screw mandrel (54), bearing quadruplet is located at outside nut, and inner ring and the nut of bearing four fix, bearing block four (55) is arranged on bearing all round, described bearing block four (55) places, bottom are provided with the feeding mechanical hand (12) that the tubing in the groove of lifting delivery sheet (16) (19) can be clamped or unclamp.
10. full-automatic multistation tubing tridimensional stamping equipment according to claim 8, it is characterized in that, the second described actuating unit comprises the second power motor (46) and shaft coupling, it is upper that described the second power motor (46) is fixed on frame (1), and shaft coupling is arranged between the output shaft and turning cylinder one (38) of the second power motor (46); Described drawer structure comprise be positioned at screen plate two (40) sidepieces pull out cylinder (8) and some finger cylinders (10), the described cylinder (8) of pulling out is fixed in frame (1), pull out the piston rod of cylinder (8) towards screen plate two (40), described finger cylinder (10) is fixed on the piston rod end of pulling out cylinder (8); Described elevation positioning structure comprises location-plate (41), lead one, lead two and lifting positioning cylinder (42), described location-plate (41) is fixed between the lower end of screen plate one (39) and the lower end of screen plate two (40), described lead one and lead two are located in respectively the place, two ends of location-plate (41), described lifting positioning cylinder (42) is fixed in frame (1), straight up, the piston rod end of lifting positioning cylinder (42) is fixed on location-plate (41) middle part to the piston rod of lifting positioning cylinder (42); Described lifting delivery sheet (16) bottom is provided with cylinder two (15), the cylinder body of described cylinder two (15) is fixed in frame (1), straight up, the piston rod end of cylinder two (15) is fixed on lifting delivery sheet (16) bottom to the piston rod of cylinder two (15); The quantity of described opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one.
CN201420233991.3U 2014-05-08 2014-05-08 Fully-automatic multi-station three-dimensional pipe punching equipment Expired - Fee Related CN203805071U (en)

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CN201420233991.3U CN203805071U (en) 2014-05-08 2014-05-08 Fully-automatic multi-station three-dimensional pipe punching equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420233991.3U CN203805071U (en) 2014-05-08 2014-05-08 Fully-automatic multi-station three-dimensional pipe punching equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103963102A (en) * 2014-05-08 2014-08-06 海宁飞戎工业设计咨询有限公司 Full-automatic multi-station three-dimensional tube punching equipment
CN105108832A (en) * 2015-09-02 2015-12-02 梁鼎天 Full-automatic rotating disc type mould cup machine
CN107991469A (en) * 2017-11-27 2018-05-04 山西三江工程检测有限公司 A kind of concrete sample durability test device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103963102A (en) * 2014-05-08 2014-08-06 海宁飞戎工业设计咨询有限公司 Full-automatic multi-station three-dimensional tube punching equipment
CN103963102B (en) * 2014-05-08 2016-01-20 嘉兴飞戎机器人科技有限公司 A kind of full-automatic multistation tubing tridimensional stamping equipment
CN105108832A (en) * 2015-09-02 2015-12-02 梁鼎天 Full-automatic rotating disc type mould cup machine
CN107991469A (en) * 2017-11-27 2018-05-04 山西三江工程检测有限公司 A kind of concrete sample durability test device

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