CN103963102B - A kind of full-automatic multistation tubing tridimensional stamping equipment - Google Patents

A kind of full-automatic multistation tubing tridimensional stamping equipment Download PDF

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Publication number
CN103963102B
CN103963102B CN201410193390.9A CN201410193390A CN103963102B CN 103963102 B CN103963102 B CN 103963102B CN 201410193390 A CN201410193390 A CN 201410193390A CN 103963102 B CN103963102 B CN 103963102B
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CN
China
Prior art keywords
fixed
tubing
cylinder
bearing
frame
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CN201410193390.9A
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Chinese (zh)
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CN103963102A (en
Inventor
沈建飞
周振峰
朱丽军
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嘉兴飞戎机器人科技有限公司
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Priority to CN201410193390.9A priority Critical patent/CN103963102B/en
Publication of CN103963102A publication Critical patent/CN103963102A/en
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Publication of CN103963102B publication Critical patent/CN103963102B/en

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Abstract

The invention provides a kind of full-automatic multistation tubing tridimensional stamping equipment, belong to field of mechanical technique.It solve puncher in prior art when making the hole of tubing different azimuth, need being dismounted for multiple times, drilling precision is difficult to the technical problems such as guarantee.This full-automatic multistation tubing tridimensional stamping equipment, comprise frame, frame is provided with main shaft, rotating disk is fixed in the middle part of main shaft, on rotating disk, circumference is evenly fixed with some plugs, frame is provided with can carry tubing and be set in the pay-off on plug, plug is provided with and can will be set in the positioner that on plug, tubing axial location is lived, frame is provided with the decompressor that can carry out punching press to the tubing be set on plug, decompressor comprises staking punch, and staking punch can be in directly over the through hole of plug; Frame is also provided with the baiting structure that the tubing after making punching press departs from plug.The present invention has and carries out the advantage of automatic stereo punching, the advantage of high punching efficiency to tubing.

Description

A kind of full-automatic multistation tubing tridimensional stamping equipment

Technical field

The invention belongs to field of mechanical technique, relate to a kind of pressing equipment, particularly a kind of full-automatic multistation tubing tridimensional stamping equipment.

Background technology

Time at present to the punching of tubing different azimuth, be all generally rely on manual operation to carry out punching, need being dismounted for multiple times to locate, complicated operation, punching pipes precision is difficult to ensure, labour intensity is large, and efficiency is low.

Through retrieval, disclose a kind of puncher for plastic pipe [patent No.: ZL200820130409.5 in Chinese patent literature; Authorization Notice No.: CN201309184Y].This puncher, include stand, work top, semicircle cell body and smooth bore are connected, and with another semicircle cell body in addition of semicircle cell body relative set, two semicircle cell bodies are by fixed head and set bolt fixing composition holddown groove, holddown groove is at least provided with one, holddown groove both sides are provided with smooth bore, and smooth bore is enclosed within the slide bar that is provided with and is slidably connected, on the slider block that the table top that one of them slide bar is arranged on stand is provided with.

Although puncher disclosed in this patent can punch to multiple plastic tube simultaneously, but when beating the hole of tubing different azimuth with this puncher, need being dismounted for multiple times, drilling precision is difficult to ensure, therefore, it is necessary for designing a kind of full-automatic multistation tubing tridimensional stamping equipment.

Summary of the invention

The object of the invention is to there are the problems referred to above for existing technology, propose a kind of full-automatic multistation tubing tridimensional stamping equipment, this pressing equipment has and can carry out the feature of automatic stereo punching, the feature of high punching efficiency to tubing.

Object of the present invention realizes by following technical proposal: a kind of full-automatic multistation tubing tridimensional stamping equipment, comprise frame, it is characterized in that, in described frame by axial restraint and circumference rotate mode be provided with main shaft, the first actuating unit that described main shaft and can drive it to rotate is connected, rotating disk is fixed in the middle part of described main shaft, on described rotating disk, circumference is evenly fixed with some plugs, described plug offers some through holes, described frame is provided with can carry tubing and be set in the pay-off on plug, described plug is provided with the positioner tubing axial location be set on plug can lived, described frame is provided with the decompressor that can carry out punching press to the tubing be set on plug, described decompressor comprises staking punch, described staking punch can be in directly over the through hole of plug, described frame is also provided with the baiting structure that the tubing after making punching press departs from plug.

The operation principle of this full-automatic multistation tubing tridimensional stamping equipment is as follows, tubing is delivered on plug by pay-off by plant personnel, by positioner, axial location is carried out to tubing, main shaft is driven to rotate forward together by the first actuating unit, main shaft drives rotating disk to rotate forward together, driven by rotary disc positioner rotates forward together, along with tubing forwards to immediately below staking punch by the rotating forward of positioner, staking punch is driven to move down by decompressor, staking punch carries out punching to tubing downwards, is taken off by the tubing of cutting agency by hole punch; The two ends of main shaft are fixed with clutch shaft bearing and the second bearing respectively, the inner ring of clutch shaft bearing and the inner ring of the second bearing are separately fixed at the two ends of main shaft, and the outer ring of clutch shaft bearing and the outer ring of the second bearing are fixed in frame respectively by clutch shaft bearing seat and the second bearing block.

Described positioner comprises fixed disk, substrate, installing plate, fairlead, positioning sleeve, positioning seat, Mobile base and cylinder one, described substrate is fixed on above-mentioned rotating disk, described substrate offers mounting groove, described installing plate is arranged on substrate, installing plate offers the installing hole in bar shaped, described fixed disk is fixed in frame, and fixed disk is in below substrate, described fixed disk offer in eccentric cannelure, positioning seat and Mobile base are all set in mandrel outer, described installing plate is fixed with joint pin on one end of rotating disk, described joint pin lower end is fixed with bearing one through substrate, described bearing one is in cannelure, positioning seat is fixing on a mounting board, described cylinder one is fixed on positioning seat, piston rod end and the Mobile base of cylinder one fix, described mandrel outer is arranged with connecting plate one and connecting plate two, described connecting plate two is between Mobile base and positioning sleeve, connecting plate two can contact with positioning sleeve, and connecting plate one is fixed on Mobile base, is fixed with bearing two between connecting plate one and connecting plate two, fairlead is set in mandrel outer, be between positioning seat and Mobile base, the inwall place of fairlead two correspondence offers gathering sill one and the gathering sill two of inclination, the groove depth of gathering sill one and gathering sill two shoals towards positioning seat direction gradually by Mobile base, described positioning sleeve formed by locating half cover one and locating half cover two, location half cover one and location half cover two are all arranged in fairlead, described location half cover one lateral wall is fixed with the guide pad one that gathering sill one matches, described guide pad one is in gathering sill one, described location half cover two lateral walls are fixed with the guide pad two that gathering sill two matches, described guide pad two is in gathering sill two, described fairlead is also sheathed outward and be fixed with bearing three, and bearing three outer ring is fixed on positioning seat, and outer face is fixed with driven pulley one to bearing three inner ring, and driven pulley one and can drive its rotational structure of rotating to be connected.

When locating half cover one and location half cover two is in original state, location half cover one and location half cover two distance are between the two greater than the external diameter of tubing, and tubing can through between the two, when locating half cover one and location half cover two is in clamped condition, tubing can be located by both location half cover one and location half cover two, when needs are by tubing axial location, tubing is located in one end of plug, successively through Mobile base, connecting plate one, bearing two, connecting plate two, positioning sleeve, positioning seat, bearing three and driven pulley one, and align with the other end of plug, by the piston rod of control cylinder one, the piston rod of cylinder one is made to drive Mobile base to move to the direction near positioning seat together, Mobile base drives connecting plate one to move to the direction near positioning seat together, connecting plate one moves to the direction near positioning seat together with dynamic bearing two, bearing two drives connecting plate two to move to the direction near positioning seat together, connecting plate two drives location half cover one to move to the direction near positioning seat together with the cover two of location half, guide pad one on the cover one of location half progresses in the gathering sill one of fairlead along gathering sill one, simultaneously, guide pad two on the cover two of location half also progresses in the gathering sill two of fairlead along gathering sill two, because the gathering sill one at the inwall place of fairlead and gathering sill two tilt, along with location half cover one and location half cover two progress into fairlead, location half cover one is relative close gradually with location half cover two, tubing is located by location half cover one and location half cover two, when tubing circumference rotates forward by needs, driven pulley one is driven to rotate forward together by rotational structure, the inner ring of driven pulley one with dynamic bearing three rotates forward together, the inner wrap strip action-oriented cover of bearing three rotates forward together, fairlead drives guide pad one to rotate forward together with guide pad two, guide pad one and guide pad two drive corresponding location half cover one to rotate forward together with the cover two of location half respectively, and location half cover one and location half cover two drive together with tubing and rotate forward, when tubing moves axially by needs, rotate forward by controlling main shaft, main shaft drives substrate to rotate forward together, substrate drives installing plate to rotate forward together, installing plate drives joint pin to rotate forward together, joint pin band dynamic bearing one rotates forward, roll along with in the cannelure that bearing one is eccentric on fixed disk, installing plate can move along the direction of mounting groove on substrate, installing plate drives positioning seat to move along the direction of mounting groove on substrate together, location-plate drives fairlead to move along the direction of mounting groove on substrate together, fairlead drives guide pad one to move along the direction of mounting groove on substrate together with guide pad two, guide pad one and guide pad two drive corresponding location half cover one to move along the direction of mounting groove on substrate together with the cover two of location half respectively, location half cover one and location half cover two drive together with tubing and move along the direction of mounting groove on substrate.

Described substrate is also provided with the guide rail one and guide rail two that are parallel to each other, the length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two are in the both sides of mounting groove respectively, described positioning seat lower surface place is also fixed with slide block one and slide block two, and described slide block one and slide block two are separately positioned in guide rail one and guide rail two.

Described rotational structure comprises rotary electric machine, Timing Belt and driving wheel one, and described rotary electric machine is fixed on positioning seat, and driving wheel one is fixed on the output shaft of rotary electric machine, and Timing Belt is arranged between driving wheel one and driven pulley one.

When tubing needs circumference to rotate forward, the output shaft controlling rotary electric machine rotates forward, the output shaft of rotary electric machine drives driving wheel one to rotate forward together, driving wheel one drives driven pulley one to rotate forward together by Timing Belt, the inner ring of driven pulley one with dynamic bearing three rotates forward together, the inner wrap strip action-oriented cover of bearing three rotates forward together, fairlead drives guide pad one to rotate forward together with guide pad two, guide pad one and guide pad two drive corresponding location half cover one to rotate forward together with the cover two of location half respectively, and location half cover one and location half cover two drive together with tubing and rotate forward.

Described decompressor comprises and also comprises stamping cylinder, and described stamping cylinder is arranged in frame, and straight down, above-mentioned staking punch is fixed on the piston rod end place of stamping cylinder to the piston rod of described stamping cylinder.

When tubing needs punching, the piston rod controlling stamping cylinder moves down, and the piston rod of stamping cylinder drives staking punch to move down, and staking punch carries out punching to tubing downwards.

The first described actuating unit is the first power motor, and the first described power motor is fixed in frame, and the output shaft of the first power motor straight up, fix on the output shaft of the first power motor by above-mentioned main shaft lower end.

When rotating disk rotates forward by needs, the output shaft controlling the first power motor rotates forward, and the output shaft of the first power motor drives driving shaft to rotate forward together, and driving shaft drives rotating disk to rotate forward together.

Described baiting structure comprises blanking motor, driving wheel two, driven pulley two and conveyer belt, described driving wheel two and driven pulley two axial restraint and circumference are rotated and are arranged in frame, conveyer belt is arranged between driving wheel two and driven pulley two, and described conveyer belt bottom is provided with the blanking mechanical hand pipe clamping after punching press can lived or unclamped.

After tubing completes punching, the output shaft controlling blanking motor rotates forward, the output shaft of blanking motor drives driving wheel two to rotate forward together, driving wheel two moves driven pulley two by conveying belt and rotates forward together, driven pulley two drives blanking mechanical hand to move to the direction near main shaft, control blanking mechanical hand and be in clamped condition, the pipe clamping of hole punch is lived by blanking mechanical hand, control the output shaft reversion of blanking motor, the output shaft of blanking motor drives driving wheel two to reverse together, driving wheel two moves driven pulley two by conveying belt and reverses together, driven pulley two drives blanking mechanical hand to move to the direction away from main shaft, control blanking mechanical hand and be in releasing orientation, the tubing of hole punch puts down by blanking mechanical hand, driving wheel two and driven pulley two are separately fixed on axle one and axle two, the two ends of axle one are fixed with the 3rd bearing and the 4th bearing respectively, the inner ring of the 3rd bearing and the inner ring of the 4th bearing are separately fixed at the two ends of axle one, the outer ring of the 3rd bearing and the outer ring of the 4th bearing are fixed in frame respectively by the 3rd bearing block and the 4th bearing block, the two ends of axle two are fixed with the 5th bearing and the 6th bearing respectively, the inner ring of the 5th bearing and the inner ring of the 6th bearing are separately fixed at the two ends of axle two, the outer ring of the 5th bearing and the outer ring of the 6th bearing are fixed in frame respectively by the 5th bearing block and the 6th bearing block.

Described pay-off comprises the first feed mechanism, the first described feed mechanism comprises box for feeding odd, described box for feeding odd top has opening, the base plate of described box for feeding odd is obliquely installed, base plate one end of box for feeding odd is feed end, the base plate other end of box for feeding odd is discharge end, the height of described feed end is greater than the height of discharge end, the box for feeding odd of described discharge end offers the discharging opening rolled out for tubing, described discharging opening lower end is mutually concordant with discharge end, the frame of described close discharging opening side is provided with the second feed mechanism, second feed mechanism comprises by axial restraint and the mode that circumference is rotated is arranged in frame and the turning cylinder one be parallel to each other and turning cylinder two, turning cylinder one is between turning cylinder two and box for feeding odd, the second actuating unit that turning cylinder one and can drive it to rotate is connected, described turning cylinder one is fixed with sprocket wheel one and sprocket wheel two, turning cylinder two is fixed with the sprocket wheel three corresponding with sprocket wheel one and the sprocket wheel four corresponding with sprocket wheel two, chain one is provided with between described sprocket wheel one and sprocket wheel three, chain two is provided with between sprocket wheel two and sprocket wheel four, ringwise delivery board is fixed with between described chain one and chain two, described delivery board have some grooves for placing tubing, described frame is also provided with sorting mechanism, sorting mechanism comprises screen plate one and screen plate two, screen plate one and screen plate two be the corresponding both sides being arranged on delivery board respectively, the upper end of screen plate one has U-shaped opening one, the bore of opening one is greater than the external diameter of tubing, wherein a bite wall of described opening one is fixed with casting lug thereon one, distance between another corresponding mouth wall of described casting lug thereon one and opening one equals the external diameter of tubing, the upper end of screen plate two has U-shaped opening two, and the bore of opening two is greater than the external diameter of tubing, and wherein a bite wall of described opening two is fixed with casting lug thereon two, and the distance between another corresponding mouth wall of described casting lug thereon two and opening two equals the external diameter of tubing, the lower end of screen plate one and the lower end of screen plate two and can drive both oscilaltions simultaneously and the elevation positioning structure of both being located is connected, described frame is also provided with the drawer structure that the tubing in the bottom of the bottom and opening two that are in opening one can be pulled out when screen plate one and screen plate two rise to peak, described turning cylinder two is provided with lifting delivery sheet away from the side of turning cylinder one, described lifting delivery sheet top has the groove for placing tubing, and the tubing on described delivery board in groove can be fallen in the groove of lifting delivery sheet.

When needs conveying tubing, tubing is put into the feed end of base plate by the opening on box for feeding odd top, tubing is rolled into the discharge end place of base plate under the effect of self gravitation along base plate, box for feeding odd is rolled out from the discharging opening that box for feeding odd offers, be rolled on delivery board, turning cylinder one is driven to rotate forward together by the second actuating unit, turning cylinder one is with movable sprocket one to rotate forward together with sprocket wheel two, sprocket wheel one and sprocket wheel two drive corresponding chain one to rotate forward together with chain two respectively, chain one and chain two are with movable sprocket three to rotate forward together with sprocket wheel four respectively, sprocket wheel three and sprocket wheel four drive together with turning cylinder two and rotate forward, simultaneously, chain one and chain two drive together with delivery board and rotate forward, along with the rotating forward of delivery board, tubing is transported between screen plate one and screen plate two, delivery board stops rotating forward, start to screen tubing, by controlling elevation positioning structure, screen plate one is moved up together with screen plate two, screen plate one and screen plate two are by tubing jack-up, when the external diameter of tubing is too small, bottom is fallen by the casting lug thereon one of opening one and the casting lug thereon two of opening two respectively in the two ends of the tubing that external diameter is too small, now exhaustion mechanism can touch the too small tubing of external diameter, is pulled out by tubing too small for external diameter by drawer structure, when the external diameter of tubing is normal, the two ends of the normal tubing of external diameter are not by the casting lug thereon one of opening one and the casting lug thereon two of opening two, the normal tubing of external diameter can not fall bottom, exhaustion mechanism can not touch the normal tubing of external diameter, by controlling elevation positioning structure, screen plate one is moved down together with screen plate two, normal for external diameter tubing places back on delivery board by screen plate one and screen plate two, completes the screening of tubing, delivery board continues to rotate forward, and after screening, the normal tubing of external diameter is rolled in the groove of lifting delivery sheet one by one, the two ends of turning cylinder one are fixed with the 7th bearing and the 8th bearing respectively, the inner ring of the 7th bearing and the inner ring of the 8th bearing are separately fixed at the two ends of turning cylinder one, and the outer ring of the 7th bearing and the outer ring of the 8th bearing are fixed in frame respectively by the 7th bearing block and the 8th bearing block, the two ends of turning cylinder two are fixed with the 9th bearing and the tenth bearing respectively, the inner ring of the 9th bearing and the inner ring of the tenth bearing are separately fixed at the two ends of turning cylinder two, and the outer ring of the 9th bearing and the outer ring of the tenth bearing are fixed in frame respectively by the 9th bearing block and the tenth bearing block.

Described frame is also provided with the 3rd feed mechanism, the 3rd described feed mechanism comprises feeding motor, screw mandrel, nut, bearing four and bearing block four, described feeding motor is fixed in frame, screw mandrel two ends all by axial restraint and circumference rotate mode be arranged in frame, the end of screw mandrel one end is connected by the output shaft of one speed reducer with feeding motor, screw mandrel is in directly over the groove of above-mentioned lifting delivery sheet, described nut thread is connected on screw mandrel, bearing four is set in outside nut, and the inner ring of bearing four and nut fix, bearing block four is arranged on bearing all round, described bearing block four bottom place is provided with the feeding mechanical hand pipe clamping in the groove of lifting delivery sheet can lived or unclamped.

When needs conveying tubing, the output shaft controlling feeding motor rotates forward, the output shaft of feeding motor drives screw mandrel to rotate forward together by decelerator, screw mandrel drives nut to rotate forward together, nut band dynamic bearing four-way moves near the direction of main shaft, bearing four drives bearing block four-way to move near the direction of main shaft, and bearing block four drives feeding mechanical hand to move near the direction of main shaft, by feeding mechanical hand by tubing through on plug; Feeding mechanical hand adopts the existing product that market can have been bought, and tubing can be clamped firmly under feeding mechanical hand clamped condition; The two ends of screw mandrel are fixed with the 11 bearing and the 12 bearing respectively, the inner ring of the 11 bearing and the inner ring of the 12 bearing are separately fixed at the two ends of screw mandrel, and the outer ring of the 11 bearing and the outer ring of the 12 bearing are fixed in frame respectively by the 11 bearing block and the tenth two bearing bracket.

The second described actuating unit comprises the second power motor and shaft coupling, and the second described power motor is fixed in frame, and shaft coupling is arranged between the output shaft of the second power motor and turning cylinder one.

When needs conveying tubing, the output shaft controlling the second power motor rotates forward, and the output shaft of the second power motor drives turning cylinder one to rotate forward together by shaft coupling.

Described drawer structure comprises the pull-out cylinder and some finger cylinder that are positioned at screen plate two sidepiece, and described pull-out cylinder is fixed in frame, and the piston rod of pull-out cylinder is towards screen plate two, and described finger cylinder is fixed on the piston rod end of pull-out cylinder.

Described elevation positioning structure comprises location-plate, lead one, lead two and lifting positioning cylinder, described location-plate is fixed between the lower end of screen plate one and the lower end of screen plate two, described lead one and lead two are located in the two ends place of location-plate respectively, described lifting positioning cylinder is fixed in frame, straight up, the piston rod end of lifting positioning cylinder is fixed in the middle part of location-plate the piston rod of lifting positioning cylinder.

When screen plate one and screen plate two need to move up, moved up by the piston rod controlling lifting positioning cylinder, the piston rod of lifting positioning cylinder drives screen plate one to move up together with screen plate two; When screen plate one and screen plate two need to move down, moved down by the piston rod controlling lifting positioning cylinder, the piston rod of lifting positioning cylinder drives screen plate one to move down together with screen plate two.

Described lifting delivery sheet bottom is provided with cylinder two, and the cylinder body of described cylinder two is fixed in frame, and straight up, the piston rod end of cylinder two is fixed on lifting delivery sheet bottom to the piston rod of cylinder two.

When needs conveying tubing, moved up by the piston rod of control cylinder two, the piston rod of cylinder two drives lifting delivery sheet to move up together, and lifting delivery sheet drives tubing to move up together, and the tubing in the groove of lifting delivery sheet can be contacted with feeding mechanical hand; Moved down by the piston rod of control cylinder two, the piston rod of cylinder two drives lifting delivery sheet to move down together, and next root tubing can be rolled on lifting delivery sheet.

The quantity of described opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one.

Compared with prior art, this full-automatic multistation tubing tridimensional stamping equipment has the following advantages:

1, the present invention adopts fairlead sheathed outward and rigid bearing three, bearing three outer ring is fixed on positioning seat, driven pulley one is fixed in outer face to bearing three inner ring, Timing Belt is arranged between driving wheel one and driven pulley one, driving wheel one is fixed on the output shaft of the second power motor, adopts this structure that tubing circumference can be enable to rotate, when realizing the punching of tubing solid, without the need to dismounting location, positioning precision is high, production efficiency is high, labour intensity is low.

2, installing plate is fixed with joint pin on one end of rotating disk, joint pin lower end is fixed with bearing one through substrate, and bearing one is in the cannelure of fixed disk, when adopting this structure can make tubing without the need to dismounting, realize moving axially of tubing, rational in infrastructure, punching precision is high.

3, delivery board have some grooves for placing tubing, adopt this structure that the tubing of discharging opening can be made to be rolled into delivery board one by one in the groove of box for feeding odd side, delivery board is rolled in the groove of lifting delivery sheet away from the tubing in the groove of box for feeding odd side one by one, feeding process is orderly, and production efficiency is high, conveying is steadily reliable.

4, moved up by the piston rod of cylinder two, the piston rod of cylinder two drives lifting delivery sheet to move up together, lifting delivery sheet drives tubing to move up together, tubing in the groove of lifting delivery sheet contacts with manipulator, lifting delivery sheet often moves up and down once to be delivered in manipulator by a tubing, orderly feeding can be completed continuously, effectively improve production capacity, labour intensity is low.

5, cylinder one is fixed on positioning seat, drives Mobile base to move, thus lived by pipe clamping by cylinder one, substitutes manually to tubing location, is convenient to realize automation mechanized operation, mechanization degree is high.

6, positioning sleeve formed by locating half cover one and locating half cover two, location half cover one and location half cover two are all arranged in fairlead, progress in fairlead by location half cover one and location half cover two, the distance of location half cover one and location half cover two reduces gradually, tubing can be clamped firmly, locate reliable, rational in infrastructure.

7, screen plate one and the screen plate two corresponding both sides being arranged on delivery board respectively, moved up and down together with screen plate two by screen plate one, complete the automatic screening of tubing, screening effeciency is high, labour intensity is low.

Accompanying drawing explanation

Fig. 1 is the perspective view of this full-automatic multistation tubing tridimensional stamping equipment.

Fig. 2 is the explosive view that the positioner of this full-automatic multistation tubing tridimensional stamping equipment removes part.

Fig. 3 is the perspective view of the positioning sleeve of this full-automatic multistation tubing tridimensional stamping equipment, fairlead, guide pad one and guide pad two.

Fig. 4 is the perspective view of the second feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment.

Fig. 5 is the schematic diagram that the second feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment removes sorting mechanism.

Fig. 6 is the schematic diagram that the sorting mechanism of this full-automatic multistation tubing tridimensional stamping equipment removes part

Fig. 7 is the schematic diagram of the 3rd feed mechanism of this full-automatic multistation tubing tridimensional stamping equipment.

In figure, 1, frame; 2, fixed disk; 2a, cannelure; 3, rotating disk; 4, staking punch; 5, stamping cylinder; 6, main shaft; 7, box for feeding odd; 8, cylinder is pulled out; 9, delivery board; 10, finger cylinder; 11, feeding motor; 12, feeding mechanical hand; 13, blanking motor; 14, blanking mechanical hand; 15, cylinder two; 16, delivery sheet is elevated; 17, installing plate; 18, plug; 19, tubing; 20, substrate; 21, positioning sleeve; 21a, location half cover one; 21b, location half cover two; 22, guide pad one; 23, fairlead; 23a, gathering sill one; 23b, gathering sill two; 24, cylinder one; 25, positioning seat; 26, bearing one; 27, joint pin; 28, driven pulley one; 29, bearing three; 30, driving wheel one; 31, Timing Belt; 32, rotary electric machine; 33, guide pad two; 34, connecting plate two; 35, bearing two; 36, Mobile base; 37, connecting plate one; 38, turning cylinder one; 39, screen plate one; 40, screen plate two; 41, location-plate; 42, positioning cylinder is elevated; 43, turning cylinder two; 44, sprocket wheel two; 45, sprocket wheel one; 46, the second power motor; 47, chain two; 48, sprocket wheel four; 49, chain one; 50, sprocket wheel three; 51, casting lug thereon one; 52, casting lug thereon two; 53, decelerator; 54, screw mandrel; 55, bearing block four.

Detailed description of the invention

Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.

As shown in Figure 1, this full-automatic multistation tubing tridimensional stamping equipment, in the present embodiment, tubing adopts light-wall pipe; Comprise frame 1, in frame 1 by axial restraint and circumference rotate mode be provided with main shaft 6, the two ends of main shaft 6 are fixed with clutch shaft bearing and the second bearing respectively, the inner ring of clutch shaft bearing and the inner ring of the second bearing are separately fixed at the two ends of main shaft 6, and the outer ring of clutch shaft bearing and the outer ring of the second bearing are fixed in frame 1 respectively by clutch shaft bearing seat and the second bearing block; The first actuating unit that main shaft 6 and can drive it to rotate is connected, and fixes rotating disk 3 in the middle part of main shaft 6, and rotating disk 3 is fixed on main shaft 6 by the mode that key connects, and guarantees that main shaft 6 can drive rotating disk 3 to rotate together; On rotating disk 3, circumference is evenly fixed with some plugs 18, and in the present embodiment, the quantity of plug 18 is the six roots of sensation; Plug 18 offers some through holes, and in the present embodiment, quantity plug 18 offering through hole is four, and the through hole that plug 18 is offered is in immediately below staking punch 4; Frame 1 is provided with can carry tubing 19 and be set in the pay-off on plug 18, plug 18 is provided with and can will be set in the positioner that on plug 18, tubing 19 axial location is lived, frame 1 is provided with the decompressor that can carry out punching press to the tubing 19 be set on plug 18, decompressor comprises staking punch 4, staking punch 4 can be in directly over the through hole of plug 18, frame 1 is also provided with the baiting structure that the tubing 19 after making punching press departs from plug 18.

As shown in Figure 1, Figure 2, Figure 3 shows, positioner comprises fixed disk 2, substrate 20, installing plate 17, fairlead 23, positioning sleeve 21, positioning seat 25, Mobile base 36 and cylinder 1, substrate 20 is fixed on rotating disk 3, and the mode that substrate 20 is bolted is fixed on rotating disk 3, substrate 20 offers mounting groove, and installing plate 17 arranges on the base plate 20, installing plate 17 offers the installing hole in bar shaped, and fixed disk 2 is fixed in frame 1, and the mode that fixed disk 2 is bolted is fixed in frame 1, and fixed disk 2 is in below substrate 20, fixed disk 2 offer in eccentric cannelure 2a, positioning seat 25 and Mobile base 36 are all set in outside plug 18, and installing plate 17 is fixed with joint pin 27 on one end of rotating disk 3, and the mode that joint pin 27 is bolted is fixed on installing plate 17, joint pin 27 lower end is fixed with bearing 1 through substrate 20, and the inner ring of bearing 1 and the cooperation of joint pin 27 lower end belong to interference fits, bearing 1 is in cannelure 2a, can roll back and forth in the outer ring of bearing 1 in cannelure 2a, positioning seat 25 is fixed on installing plate 17, on the mode mounting plate 17 that positioning seat 25 is bolted, cylinder 1 is fixed on positioning seat 25, and the mode that cylinder 1 is bolted is fixed on positioning seat 25, piston rod end and the Mobile base 36 of cylinder 1 fix, and the piston rod end of the mode that Mobile base 36 is bolted and cylinder 1 is fixed, and guarantee that the piston rod of cylinder 1 can drive Mobile base 36 to move together, connecting plate 1 and connecting plate 2 34 is arranged with outside plug 18, connecting plate 2 34 is between Mobile base 36 and positioning sleeve 21, connecting plate 2 34 can contact with positioning sleeve 21, and connecting plate 1 is fixed on Mobile base 36, and the mode that connecting plate 1 is bolted is fixed on Mobile base 36, bearing 2 35 is fixed with between connecting plate 1 and connecting plate 2 34, bearing 2 35 is the last plane bearing that can have bought in market, connecting plate 1 offers a blind hole, the stationary ring of bearing 2 35 is fixed in blind hole by interference fits, connecting plate 2 34 offers a blind hole, the rotating ring of bearing 2 35 is fixed in blind hole by interference fits, fairlead 23 is set in outside plug 18, be between positioning seat 25 and Mobile base 36, the inwall place that fairlead 23 liang is corresponding offers gathering sill one 23a and gathering sill two 23b of inclination, gathering sill one 23a and gathering sill two 23b extends towards positioning seat 25 direction gradually by Mobile base 36, positioning sleeve 21 is made up of location half cover one 21a and location half cover two 21b, location half cover one 21a and location half cover two 21b is all arranged in fairlead 23, location half cover one 21a lateral wall is fixed with the guide pad 1 that gathering sill one 23a matches, the mode that guide pad 1 is bolted is fixed on cover one 21a of location half, guide pad 1 is in gathering sill one 23a, and guide pad 1 can move in gathering sill one 23a, location half cover two 21b lateral walls are fixed with the guide pad 2 33 that gathering sill two 23b matches, the mode that guide pad 2 33 is bolted is fixed on cover two 21b of location half, guide pad 2 33 is in gathering sill two 23b, and guide pad 2 33 can move in gathering sill two 23b, fairlead 23 is outer also sheathed and be fixed with bearing 3 29, and the inner ring of bearing 3 29 and the cooperation of fairlead 23 belong to interference fits, bearing 3 29 outer ring is fixed on positioning seat 25, positioning seat 25 offers a hole, and bearing 3 29 outer ring is fixed in hole by interference fits, outer face is fixed with driven pulley 1 to bearing 3 29 inner ring, and driven pulley 1 is fixed on bearing 3 29 outer face by the mode of welding, driven pulley 1 and one can drive its rotational structure of rotating to be connected.

Substrate 20 is also provided with the guide rail one and guide rail two that are parallel to each other, guide rail one and guide rail two are fixed on the base plate 20 respectively by bolted mode; The length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two are in the both sides of mounting groove respectively, positioning seat 25 lower face place is also fixed with slide block one and slide block two, and slide block one and slide block two are fixed on positioning seat 25 lower face place respectively by bolted mode; Slide block one and slide block two are separately positioned in guide rail one and guide rail two.

As shown in Figure 1 and Figure 2, rotational structure comprises rotary electric machine 32, Timing Belt 31 and driving wheel 1, and rotary electric machine 32 is the servomotor that market can have been bought; Rotary electric machine 32 is fixed on positioning seat 25, and rotary electric machine 32 is bolted on positioning seat 25; On the output shaft of the fixing rotary electric machine 32 of driving wheel 1, driving wheel 1 is fixed on the output shaft of rotary electric machine 32 by the mode that key connects, and guarantees that the output shaft of rotary electric machine 32 can drive driving wheel 1 to rotate together; Timing Belt 31 is arranged between driving wheel 1 and driven pulley 1.

As shown in Figure 1, decompressor comprises and also comprises stamping cylinder 5, and stamping cylinder 5 is the pressurized cylinder that market can have been bought; Stamping cylinder 5 is arranged in frame 1, and the mode that stamping cylinder 5 is bolted is fixed in frame 1; The piston rod of stamping cylinder 5 straight down, staking punch 4 is fixed on the piston rod end place of stamping cylinder 5, the mode that staking punch 4 is bolted is fixed on the piston rod end of stamping cylinder 5, guarantees that the piston rod of stamping cylinder 5 can drive staking punch 4 to move together.

As shown in Figure 1, the first actuating unit is the first power motor, and the first power motor is fixed in frame 1, and the mode that the first power motor is bolted is fixed in frame 1; The output shaft of the first power motor straight up, main shaft 6 lower end is fixed on the output shaft of the first power motor, main shaft 6 is fixed on the output shaft of the first power motor by the mode that key connects, and guarantees that the output shaft of the first power motor can drive main shaft 6 to rotate together.

As shown in Figure 1, baiting structure comprises blanking motor 13, driving wheel two, driven pulley two and conveyer belt, driving wheel two and driven pulley two axial restraint and circumference are rotated and are arranged in frame 1, driving wheel two and driven pulley two are separately fixed on axle one and axle two, the two ends of axle one are fixed with the 3rd bearing and the 4th bearing respectively, the inner ring of the 3rd bearing and the inner ring of the 4th bearing are separately fixed at the two ends of axle one, the outer ring of the 3rd bearing and the outer ring of the 4th bearing are fixed in frame 1 respectively by the 3rd bearing block and the 4th bearing block, the two ends of axle two are fixed with the 5th bearing and the 6th bearing respectively, the inner ring of the 5th bearing and the inner ring of the 6th bearing are separately fixed at the two ends of axle two, the outer ring of the 5th bearing and the outer ring of the 6th bearing are fixed in frame 1 respectively by the 5th bearing block and the 6th bearing block, conveyer belt is arranged between driving wheel two and driven pulley two, and conveyer belt bottom is provided with the blanking mechanical hand 14 that the tubing 19 after punching press can be clamped or unclamp, and blanking mechanical hand 14 is the existing product that market can have been bought.

As shown in Figure 1, Figure 4, Figure 5, pay-off comprises the first feed mechanism, and the first feed mechanism comprises box for feeding odd 7, and the material of box for feeding odd 7 adopts stainless steel, and box for feeding odd 7 can be made to have longer service life, box for feeding odd 7 top has opening, the base plate of box for feeding odd 7 is obliquely installed, base plate one end of box for feeding odd 7 is feed end, the base plate other end of box for feeding odd 7 is discharge end, the height of feed end is greater than the height of discharge end, the box for feeding odd 7 of discharge end offers the discharging opening rolled out for tubing 19, discharging opening lower end is mutually concordant with discharge end, the second feed mechanism is provided with in the frame 1 of discharging opening side, second feed mechanism comprises by axial restraint and the mode that circumference is rotated is arranged in frame 1 and the turning cylinder 1 be parallel to each other and turning cylinder 2 43, the two ends of turning cylinder 1 are fixed with the 7th bearing and the 8th bearing respectively, the inner ring of the 7th bearing and the inner ring of the 8th bearing are separately fixed at the two ends of turning cylinder 1, the outer ring of the 7th bearing and the outer ring of the 8th bearing are fixed in frame 1 respectively by the 7th bearing block and the 8th bearing block, the two ends of turning cylinder 2 43 are fixed with the 9th bearing and the tenth bearing respectively, the inner ring of the 9th bearing and the inner ring of the tenth bearing are separately fixed at the two ends of turning cylinder 2 43, the outer ring of the 9th bearing and the outer ring of the tenth bearing are fixed in frame 1 respectively by the 9th bearing block and the tenth bearing block, turning cylinder 1 is between turning cylinder 2 43 and box for feeding odd 7, the second actuating unit that turning cylinder 1 and can drive it to rotate is connected, turning cylinder 1 is fixed with sprocket wheel 1 and sprocket wheel 2 44, sprocket wheel 1 is fixed on turning cylinder 1 with sprocket wheel 2 44 respectively by the mode that key is connected, turning cylinder 2 43 is fixed with the sprocket wheel three 50 corresponding with sprocket wheel 1 and the sprocket wheel four 48 corresponding with sprocket wheel 2 44, sprocket wheel 3 50 is fixed on turning cylinder 2 43 with sprocket wheel 4 48 respectively by the mode that key is connected, chain 1 is provided with between sprocket wheel 1 and sprocket wheel 3 50, chain 2 47 is provided with between sprocket wheel 2 44 and sprocket wheel 4 48, ringwise delivery board 9 is fixed with between chain 1 and chain 2 47, one end of delivery board 9 is bolted on chain 1, and the other end of delivery board 9 is bolted on chain 2 47 position corresponding with chain 1, delivery board 9 has some grooves for placing tubing 19, in the present embodiment, the groove quantity that delivery board 9 has is 20, frame 1 is also provided with sorting mechanism, and sorting mechanism comprises screen plate 1 and screen plate 2 40, and the material of screen plate 1 and screen plate 2 40 adopts stainless steel, can have longer service life, screen plate 1 and screen plate 2 40 be the corresponding both sides being arranged on delivery board 9 respectively, and the upper end of screen plate 1 has U-shaped opening one, and the bore of opening one is greater than the external diameter of tubing 19, and the one end being convenient to tubing 19 is fallen in opening one, wherein a bite wall of opening one is fixed with casting lug thereon 1, and casting lug thereon 1 is fixed by screws on wherein a bite wall of opening one, casting lug thereon 1 fast demountable, easy accessibility, distance between another corresponding mouth wall of casting lug thereon 1 and opening one equals the external diameter of tubing 19, adopts this structure can the external diameter of Quick test tube material 19, the upper end of screen plate 2 40 has U-shaped opening two, and the bore of opening two is greater than the external diameter of tubing 19, and the other end being convenient to tubing 19 is fallen in opening two, wherein a bite wall of opening two is fixed with casting lug thereon 2 52, and casting lug thereon 2 52 is fixed by screws on wherein a bite wall of opening two, casting lug thereon 2 52 fast demountable, easy accessibility, distance between another corresponding mouth wall of casting lug thereon 2 52 and opening two equals the external diameter of tubing 19, adopts this structure can the external diameter of Quick test tube material 19, the lower end of screen plate 1 and the lower end of screen plate 2 40 and can drive both oscilaltions simultaneously and the elevation positioning structure of both being located is connected, and frame 1 is also provided with the drawer structure that the tubing 19 in the bottom of the bottom and opening two that are in opening one can be pulled out when screen plate 1 and screen plate 2 40 rise to peak, turning cylinder 2 43 is provided with lifting delivery sheet 16 away from the side of turning cylinder 1, and lifting delivery sheet 16 top has the groove for placing tubing 19, and the tubing 19 on delivery board 9 in groove can be fallen in the groove of lifting delivery sheet 16.

As shown in Figure 1, Figure 7 shows, frame 1 is also provided with the 3rd feed mechanism, 3rd feed mechanism comprises feeding motor 11, screw mandrel 54, nut, bearing four and bearing block 4 55, and feeding motor 11 is servomotor, and feeding motor 11 is the servomotor that market can have been bought; Feeding motor 11 is fixed in frame 1, and feeding motor 11 is bolted in frame 1; Screw mandrel 54 two ends all by axial restraint and circumference rotate mode be arranged in frame 1, the two ends of screw mandrel 54 are fixed with the 11 bearing and the 12 bearing respectively, the inner ring of the 11 bearing and the inner ring of the 12 bearing are separately fixed at the two ends of screw mandrel 54, and the outer ring of the 11 bearing and the outer ring of the 12 bearing are fixed in frame 1 respectively by the 11 bearing block and the tenth two bearing bracket; The end of screw mandrel 54 one end is connected by the output shaft of one speed reducer 53 with feeding motor 11, and decelerator 53 is the two stage reducer that market can have been bought; Screw mandrel 54 is in directly over the groove of lifting delivery sheet 16, and nut thread is connected on screw mandrel 54, and bearing four is set in outside nut, and the inner ring of bearing four and nut fix, and the inner ring of bearing four and the cooperation of nut belong to interference fits; Bearing block 4 55 is arranged on bearing all round, and the cooperation of bearing four and bearing block 4 55 belongs to interference fits; Bearing block 4 55 bottom place is provided with the feeding mechanical hand 12 that the tubing 19 in the groove of lifting delivery sheet 16 can be clamped or unclamps, feeding mechanical hand 12 adopts the existing product that market can have been bought, and tubing 19 can be clamped firmly under feeding mechanical hand 12 clamped condition.

As shown in Figure 5, the second actuating unit comprises the second power motor 46 and shaft coupling, and the second power motor 46 is fixed in frame 1, and the mode that the second power motor 46 is bolted is fixed in frame 1; Between the output shaft that shaft coupling is arranged on the second power motor 46 and turning cylinder 1, the output shaft of the second power motor 46 can drive turning cylinder 1 to rotate together by shaft coupling.

As shown in Figure 1, drawer structure comprises the pull-out cylinder 8 and some finger cylinder 10 that are positioned at screen plate 2 40 sidepiece, pull-out cylinder 8 is the Standard Cylinder that the Ya De visitor company that market can have been bought produces, in the present embodiment, the quantity of finger cylinder 10 is three, and finger cylinder 10 is the three-jaw cylinder that market can have been bought; Pull-out cylinder 8 is fixed in frame 1, and pull-out cylinder 8 is bolted in frame 1; The piston rod of pull-out cylinder 8 is towards screen plate 2 40, finger cylinder 10 is fixed on the piston rod end of pull-out cylinder 8, the mode that finger cylinder 10 is bolted is fixed on the piston rod end of pull-out cylinder 8, guarantees that the piston rod pulling out cylinder 8 can drive finger cylinder 10 to move together.

As shown in Fig. 4, Fig. 6, elevation positioning structure comprises location-plate 41, lead one, lead two and lifting positioning cylinder 42, location-plate 41 is fixed between the lower end of screen plate 1 and the lower end of screen plate 2 40, screen plate 1 and screen plate 2 40, respectively by bolted mode stationary positioned plate 41, guarantee that location-plate 41 can drive screen plate 1 to move up and down together with screen plate 2 40; Lead one and lead two are located in the two ends place of location-plate 41 respectively, and lifting positioning cylinder 42 is fixed in frame 1, adopt this structure that location-plate 41 can be made to move up and down more steady, reliable; The piston rod of lifting positioning cylinder 42 straight up, the piston rod end of lifting positioning cylinder 42 is fixed in the middle part of location-plate 41, the mode that location-plate 41 is bolted is fixed on the piston rod end of lifting positioning cylinder 42, guarantees that the piston rod being elevated positioning cylinder 42 can drive location-plate 41 to move up and down together.

As shown in Figure 1, lifting delivery sheet 16 bottom is provided with cylinder 2 15, and the cylinder body of cylinder 2 15 is fixed in frame 1, and cylinder 2 15 is bolted in frame 1; The piston rod of cylinder 2 15 straight up, the piston rod end of cylinder 2 15 is fixed on lifting delivery sheet 16 bottom, the mode that the piston rod end of cylinder 2 15 is bolted is fixed on lifting delivery sheet 16 bottom, guarantees that the piston rod of cylinder 2 15 can drive lifting delivery sheet 16 to move up and down together.

The quantity of opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one, and in the present embodiment, the quantity of opening one and opening two is all three.

The efforts principle of this full-automatic multistation tubing tridimensional stamping equipment is as follows, on plug 18, the quantity of through hole is four, plug 18 quantity is the six roots of sensation, station number corresponding in frame 1 is six, near lifting delivery sheet 16 is feeding station, along being counterclockwise followed successively by the first punching press station, second punching press station, 3rd punching press station, 4th punching press station and discharge station, be under original state below feeding station is first plug, along being counterclockwise followed successively by second plug, 3rd plug, 4th plug, 5th plug and six roots of sensation plug, feeding mechanical hand 12 is in directly over feeding station, and blanking mechanical hand 14 is in directly over discharge station, tubing 19 is put into the feed end of base plate by plant personnel by the opening on box for feeding odd 7 top, tubing 19 is rolled into the discharge end place of base plate under the effect of self gravitation along base plate, box for feeding odd 7 is rolled out from the discharging opening that box for feeding odd 7 offers, be rolled on delivery board 9, the output shaft controlling the second power motor 46 rotates forward, the output shaft of the second power motor 46 drives turning cylinder 1 to rotate forward together by shaft coupling, turning cylinder 1 is with movable sprocket 1 to rotate forward together with sprocket wheel 2 44, sprocket wheel 1 and sprocket wheel 2 44 drive corresponding chain 1 to rotate forward together with chain 2 47 respectively, chain 1 and chain 2 47 are with movable sprocket 3 50 to rotate forward together with sprocket wheel 4 48 respectively, sprocket wheel 3 50 and sprocket wheel 4 48 drive together with turning cylinder 2 43 and rotate forward, simultaneously, chain 1 and chain 2 47 drive together with delivery board 9 and rotate forward, along with the rotating forward of delivery board 9, tubing 19 is transported between screen plate 1 and screen plate 2 40, delivery board 9 stops rotating forward, start to screen tubing 19, by controlling the piston rod of lifting positioning cylinder 42, the piston rod of lifting positioning cylinder 42 is moved up, the piston rod of lifting positioning cylinder 42 drives screen plate 1 to move up together with screen plate 2 40, screen plate 1 and screen plate 2 40 are by tubing 19 jack-up, when the external diameter of tubing 19 is too small, bottom is fallen by the casting lug thereon 1 of opening one and the casting lug thereon 2 52 of opening two respectively in the two ends of the tubing 19 that external diameter is too small, by controlling the piston rod of pull-out cylinder 8, the piston rod of pull-out cylinder 8 is moved to the direction near screen plate 2 40, the piston rod of pull-out cylinder 8 drives finger cylinder 10 to move to the direction near screen plate 2 40, the piston rod of pull-out cylinder 8 moves to lower dead center, by controlling the paw of finger cylinder 10, the paw of finger cylinder 10 is made to be in clamped condition, tubing 19 too small for the external diameter being in bottom is clamped, by controlling the piston rod of pull-out cylinder 8, the piston rod of pull-out cylinder 8 is moved to the direction away from screen plate 2 40, the piston rod of pull-out cylinder 8 drives finger cylinder 10 to move to the direction away from screen plate 2 40, the paw of finger cylinder 10 drives the too small tubing 19 of external diameter to move to the direction away from screen plate 2 40, tubing 19 too small for external diameter is pulled out, when the external diameter of tubing 19 is normal, the two ends of the normal tubing 19 of external diameter are not by the casting lug thereon 1 of opening one and the casting lug thereon 2 52 of opening two, the normal tubing 19 of external diameter can not fall bottom, moved down by the piston rod controlling lifting positioning cylinder 42, the piston rod of lifting positioning cylinder 42 drives screen plate 1 to move down together with screen plate 2 40, normal for external diameter tubing 19 places back on delivery board 9 by screen plate 1 and screen plate 2 40, completes the screening of tubing 19, delivery board 9 continues to rotate forward, after screening, the normal tubing 19 of external diameter is rolled in the groove of lifting delivery sheet 16, moved up by the piston of control cylinder 2 15, the piston rod of cylinder 2 15 drives lifting delivery sheet 16 to move up together, lifting delivery sheet 16 drives tubing 19 to move up together, tubing 19 in the groove of lifting delivery sheet 16 contacts with manipulator, control feeding mechanical hand 12 tubing 19 is clamped, the output shaft controlling feeding motor 11 rotates forward, the output shaft of feeding motor 11 drives screw mandrel 54 to rotate forward together by decelerator 53, screw mandrel 54 drives nut to rotate forward together, nut band dynamic bearing four moves near the direction of main shaft 6, bearing four drives bearing block 4 55 to move near the direction of main shaft 6, bearing block 4 55 drives feeding mechanical hand 12 to move near the direction of main shaft 6, along with feeding mechanical hand 12 moves to main shaft 6 direction, tubing 19 is located in one end of plug 18 by feeding mechanical hand 12, successively through Mobile base 36, connecting plate 1, bearing 2 35, connecting plate 2 34, positioning sleeve 21, positioning seat 25, bearing 3 29 and driven pulley, and align with the other end of plug 18, by the piston rod of control cylinder 1, the piston rod of cylinder 1 is made to drive Mobile base 36 to move to the direction near positioning seat 25 together, Mobile base 36 drives connecting plate 1 to move to the direction near positioning seat 25 together, connecting plate 1 is with dynamic bearing 2 35 to move to the direction near positioning seat 25 together, bearing 2 35 drives connecting plate 2 34 to move to the direction near positioning seat 25 together, connecting plate 2 34 drives location half cover one 21a to move to the direction near positioning seat 25 together with cover two 21b of location half, guide pad 1 on cover one 21a of location half progresses in fairlead 23 along gathering sill one 23a, simultaneously, guide pad 2 33 on cover two 21b of location half also progresses in fairlead 23 along gathering sill two 23b, because gathering sill one 23a at the inwall place of fairlead 23 and gathering sill two 23b tilts, along with location half cover one 21a and location half cover two 21b progress into fairlead 23, location half cover one 21a is relative close gradually with location half cover two 21b, tubing 19 is located by location half cover one 21a and location half cover two 21b, the output shaft controlling the first power motor rotates forward, the output shaft of the first power motor drives driving shaft to rotate forward together, driving shaft drives rotating disk 3 to rotate forward together, along with first plug is turned to the first punching press station by the rotation of rotating disk 3, the piston rod controlling the stamping cylinder 5 on the first punching press station moves down, the piston rod of stamping cylinder 5 drives staking punch 4 to move down, and staking punch 4 carries out first punching to tubing 19 downwards, the output shaft controlling the first power motor rotates forward, the output shaft of the first power motor drives driving shaft to rotate forward together, driving shaft drives rotating disk 3 to rotate forward together, along with first plug is turned to the second punching press station by the rotation of rotating disk 3, the output shaft controlling rotary electric machine 32 rotates forward, the output shaft of rotary electric machine 32 drives driving wheel 1 to rotate forward together, driving wheel 1 drives driven pulley 1 to rotate forward together by Timing Belt 31, driven pulley 1 is with the inner ring of dynamic bearing 3 29 to rotate forward together, the inner wrap strip action-oriented cover 23 of bearing 3 29 rotates forward together, fairlead 23 drives guide pad 1 to rotate forward together with guide pad 2 33, guide pad 1 and guide pad 2 33 drive corresponding location half cover one 21a to rotate forward together with cover two 21b of location half respectively, location half cover one 21a and location half cover two 21b drive together with tubing 19 and rotate forward, tubing 19 is rotated 40 °, the piston rod controlling the stamping cylinder 5 on the second punching press station moves down, the piston rod of stamping cylinder 5 drives staking punch 4 to move down, staking punch 4 carries out second punching to tubing 19 downwards, the output shaft controlling the first power motor rotates forward, the output shaft of the first power motor drives driving shaft to rotate forward together, driving shaft drives rotating disk 3 to rotate forward together, along with first plug is turned to the 3rd punching press station by the rotation of rotating disk 3, the output shaft controlling rotary electric machine 32 rotates forward, the output shaft of rotary electric machine 32 drives driving wheel 1 to rotate forward together, driving wheel 1 drives driven pulley 1 to rotate forward together by Timing Belt 31, driven pulley 1 is with the inner ring of dynamic bearing 3 29 to rotate forward together, the inner wrap strip action-oriented cover 23 of bearing 3 29 rotates forward together, fairlead 23 drives guide pad 1 to rotate forward together with guide pad 2 33, guide pad 1 and guide pad 2 33 drive corresponding location half cover one 21a to rotate forward together with cover two 21b of location half respectively, location half cover one 21a and location half cover two 21b drive together with tubing 19 and rotate forward, tubing 19 is rotated 50 °, the piston rod controlling the stamping cylinder 5 on the 3rd punching press station moves down, the piston rod of stamping cylinder 5 drives staking punch 4 to move down, staking punch 4 carries out the 3rd road punching to tubing 19 downwards, the output shaft controlling the first power motor rotates forward, the output shaft of the first power motor drives driving shaft to rotate forward together, driving shaft drives rotating disk 3 to rotate forward together, along with first plug is turned to the 4th punching press station by the rotation of rotating disk 3, along with main shaft 6 drives substrate 20 to rotate forward together, substrate 20 drives installing plate 17 to rotate forward together, installing plate 17 drives joint pin 27 to rotate forward together, joint pin 27 is with dynamic bearing 1 to rotate forward, roll along with in the cannelure 2a that bearing 1 is eccentric on fixed disk 2, installing plate 17 can move axially along the direction of mounting groove on substrate 20, installing plate 17 drives positioning seat 25 to move axially along the direction of mounting groove on substrate 20 together, location-plate drives fairlead 23 to move axially along the direction of mounting groove on substrate 20 together, fairlead 23 drives guide pad 1 to move axially along the direction of mounting groove on substrate 20 together with guide pad 2 33, guide pad 1 and guide pad 2 33 drive corresponding location half cover one 21a to move axially along the direction of mounting groove on substrate 20 together with cover two 21b of location half respectively, location half cover one 21a and location half cover two 21b drive together with tubing 19 and move axially along the direction of mounting groove on substrate 20, the output shaft controlling rotary electric machine 32 rotates forward, the output shaft of rotary electric machine 32 drives driving wheel 1 to rotate forward together, driving wheel 1 drives driven pulley 1 to rotate forward together by Timing Belt 31, driven pulley 1 is with the inner ring of dynamic bearing 3 29 to rotate forward together, the inner wrap strip action-oriented cover 23 of bearing 3 29 rotates forward together, fairlead 23 drives guide pad 1 to rotate forward together with guide pad 2 33, guide pad 1 and guide pad 2 33 drive corresponding location half cover one 21a to rotate forward together with cover two 21b of location half respectively, location half cover one 21a and location half cover two 21b drive together with tubing 19 and rotate forward, tubing 19 is rotated 90 °, the piston rod controlling the stamping cylinder 5 on the 4th punching press station moves down, the piston rod of stamping cylinder 5 drives staking punch 4 to move down, staking punch 4 carries out the 4th road punching to tubing 19 downwards, by the piston rod of control cylinder, the piston rod of cylinder is made to drive Mobile base 36 to move to the direction near positioning seat 25 together, Mobile base 36 drives connecting plate 1 to move to the direction near positioning seat 25 together, connecting plate 1 is with dynamic bearing 2 35 to move to the direction near positioning seat 25 together, bearing 2 35 drives connecting plate 2 34 to move to the direction near positioning seat 25 together, connecting plate 2 34 drives location half cover one 21a to move to the direction near positioning seat 25 together with cover two 21b of location half, guide pad 1 on cover one 21a of location half progresses in fairlead 23 along gathering sill one 23a, simultaneously, guide pad 2 33 on cover two 21b of location half also progresses in fairlead 23 along gathering sill two 23b, because gathering sill one 23a at the inwall place of fairlead 23 and gathering sill two 23b tilts, along with location half cover one 21a and location half cover two 21b progress into fairlead 23, location half cover one 21a is relative close gradually with location half cover two 21b, tubing 19 is located by location half cover one 21a and location half cover two 21b, the output shaft controlling the first power motor rotates forward, the output shaft of the first power motor drives driving shaft to rotate forward together, driving shaft drives rotating disk 3 to rotate forward together, along with first plug is turned to discharge station by the rotation of rotating disk 3, by the piston rod of control cylinder 1, the piston rod of cylinder 1 is made to drive Mobile base 36 to move to the direction away from positioning seat 25 together, Mobile base 36 drives connecting plate 1 to move to the direction away from positioning seat 25 together, connecting plate 1 is with dynamic bearing 2 35 to move to the direction away from positioning seat 25 together, bearing 2 35 drives connecting plate 2 34 to move to the direction away from positioning seat 25 together, connecting plate 2 34 drives location half cover one 21a to move to the direction away from positioning seat 25 together with cover two 21b of location half, location half cover one 21a and location half cover two 21b is in releasing orientation, the output shaft controlling blanking motor 13 rotates forward, the output shaft of blanking motor 13 drives driving wheel two to rotate forward together, driving wheel two moves driven pulley two by conveying belt and rotates forward together, driven pulley two drives blanking mechanical hand 14 to move to the direction near main shaft 6, control blanking mechanical hand 14 and be in clamped condition, tubing 19 clamps by blanking mechanical hand 14, control the output shaft reversion of blanking motor 13, the output shaft of blanking motor 13 drives driving wheel two to reverse together, driving wheel two moves driven pulley two by conveying belt and reverses together, driven pulley two drives blanking mechanical hand 14 to move to the direction away from main shaft 6, control blanking mechanical hand 14 and be in releasing orientation, the tubing 19 of hole punch puts down by blanking mechanical hand 14.

Claims (10)

1. a full-automatic multistation tubing tridimensional stamping equipment, comprise frame (1), it is characterized in that, in described frame (1) by axial restraint and circumference rotate mode be provided with main shaft (6), the two ends of main shaft (6) are fixed with clutch shaft bearing and the second bearing respectively, the inner ring of clutch shaft bearing and the inner ring of the second bearing are separately fixed at the two ends of main shaft (6), and the outer ring of clutch shaft bearing and the outer ring of the second bearing are fixed in frame (1) respectively by clutch shaft bearing seat and the second bearing block, the first actuating unit that described main shaft (6) and can drive it to rotate is connected, the described fixing rotating disk (3) in main shaft (6) middle part, the upper circumference of described rotating disk (3) is evenly fixed with some plugs (18), described plug (18) offers some through holes, described frame (1) is provided with can carry tubing (19) and be set in the pay-off on plug (18), described plug (18) is provided with and can will be set in the positioner that on plug (18), tubing (19) axial location is lived, described frame (1) is provided with the decompressor that can carry out punching press to the tubing (19) be set on plug (18), described decompressor comprises staking punch (4), described staking punch (4) can be in directly over the through hole of plug (18), described frame (1) is also provided with the baiting structure that the tubing after making punching press (19) departs from plug (18), described positioner comprises fixed disk (2), substrate (20), installing plate (17), fairlead (23), positioning sleeve (21), positioning seat (25), Mobile base (36) and cylinder one (24), described substrate (20) is fixed on above-mentioned rotating disk (3), described substrate (20) offers mounting groove, described installing plate (17) is arranged on substrate (20), installing plate (17) offers the installing hole in bar shaped, described fixed disk (2) is fixed in frame (1), and fixed disk (2) is in substrate (20) below, described fixed disk (2) offer in eccentric cannelure (2a), positioning seat (25) and Mobile base (36) are all set in plug (18) outward, described installing plate (17) is fixed with joint pin (27) on one end of rotating disk (3), described joint pin (27) lower end is fixed with bearing one (26) through substrate (20), described bearing one (26) is in cannelure (2a), positioning seat (25) is fixed on installing plate (17), described cylinder one (24) is fixed on positioning seat (25), piston rod end and the Mobile base (36) of cylinder one (24) fix, connecting plate one (37) and connecting plate two (34) is arranged with outside described plug (18), described connecting plate two (34) is between Mobile base (36) and positioning sleeve (21), connecting plate two (34) can contact with positioning sleeve (21), connecting plate one (37) is fixed on Mobile base (36), bearing two (35) is fixed with between connecting plate one (37) and connecting plate two (34), fairlead (23) is set in plug (18) outward, be between positioning seat (25) and Mobile base (36), the inwall place of fairlead (23) two correspondence offers gathering sill one (23a) and the gathering sill two (23b) of inclination, the groove depth of gathering sill one (23a) and gathering sill two (23b) shoals towards positioning seat (25) direction gradually by Mobile base (36), described positioning sleeve (21) is made up of location half cover one (21a) and location half cover two (21b), location half cover one (21a) and location half cover two (21b) is all arranged in fairlead (23), described location half cover one (21a) lateral wall is fixed with the guide pad one (22) that gathering sill one (23a) matches, described guide pad one (22) is in gathering sill one (23a), described location half cover two (21b) lateral wall is fixed with the guide pad two (33) that gathering sill two (23b) matches, described guide pad two (33) is in gathering sill two (23b), described fairlead (23) is also sheathed outward and be fixed with bearing three (29), bearing three (29) outer ring is fixed on positioning seat (25), inner ring outer face is fixed with driven pulley one (28) with bearing three (29), and driven pulley one (28) and can drive its rotational structure of rotating to be connected.
2. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described substrate (20) is also provided with the guide rail one be parallel to each other and guide rail two, the length direction of guide rail one and mounting groove is parallel to each other, and guide rail one and guide rail two are in the both sides of mounting groove respectively, described positioning seat (25) lower surface place is also fixed with slide block one and slide block two, and described slide block one and slide block two are separately positioned in guide rail one and guide rail two.
3. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described rotational structure comprises rotary electric machine (32), Timing Belt (31) and driving wheel one (30), described rotary electric machine (32) is fixed on positioning seat (25), on the output shaft of the fixing rotary electric machine (32) of driving wheel one (30), Timing Belt (31) is arranged between driving wheel one (30) and driven pulley one (28).
4. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described decompressor comprises and also comprises stamping cylinder (5), described stamping cylinder (5) is arranged in frame (1), straight down, above-mentioned staking punch (4) is fixed on the piston rod end place of stamping cylinder (5) to the piston rod of described stamping cylinder (5).
5. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, the first described actuating unit is the first power motor, the first described power motor is fixed in frame (1), the output shaft of the first power motor straight up, fix on the output shaft of the first power motor by above-mentioned main shaft (6) lower end.
6. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described baiting structure comprises blanking motor (13), driving wheel two, driven pulley two and conveyer belt, described driving wheel two and driven pulley two axial restraint and circumference are rotated and are arranged in frame (1), conveyer belt is arranged between driving wheel two and driven pulley two, and described conveyer belt bottom is provided with the blanking mechanical hand (14) that the tubing (19) after punching press can be clamped or unclamp.
7. full-automatic multistation tubing tridimensional stamping equipment according to claim 1, it is characterized in that, described pay-off comprises the first feed mechanism, the first described feed mechanism comprises box for feeding odd (7), described box for feeding odd (7) top has opening, the base plate of described box for feeding odd (7) is obliquely installed, base plate one end of box for feeding odd (7) is feed end, the base plate other end of box for feeding odd (7) is discharge end, the height of described feed end is greater than the height of discharge end, the box for feeding odd (7) of described discharge end offers the discharging opening rolled out for tubing (19), described discharging opening lower end is mutually concordant with discharge end, the frame (1) of described close discharging opening side is provided with the second feed mechanism, second feed mechanism comprises by axial restraint and the mode that circumference is rotated is arranged in frame (1) and the turning cylinder one (38) be parallel to each other and turning cylinder two (43), turning cylinder one (38) is between turning cylinder two (43) and box for feeding odd (7), the second actuating unit that turning cylinder one (38) and can drive it to rotate is connected, described turning cylinder one (38) is fixed with sprocket wheel one (45) and sprocket wheel two (44), turning cylinder two (43) is fixed with the sprocket wheel three (50) corresponding with sprocket wheel one (45) and the sprocket wheel four (48) corresponding with sprocket wheel two (44), chain one (49) is provided with between described sprocket wheel one (45) and sprocket wheel three (50), chain two (47) is provided with between sprocket wheel two (44) and sprocket wheel four (48), ringwise delivery board (9) is fixed with between described chain one (49) and chain two (47), described delivery board (9) have some grooves for placing tubing (19), described frame (1) is also provided with sorting mechanism, sorting mechanism comprises screen plate one (39) and screen plate two (40), screen plate one (39) and screen plate two (40) respectively correspondence are arranged on the both sides of delivery board (9), the upper end of screen plate one (39) has U-shaped opening one, the bore of opening one is greater than the external diameter of tubing (19), wherein a bite wall of described opening one is fixed with casting lug thereon one (51), distance between another corresponding mouth wall of described casting lug thereon one (51) and opening one equals the external diameter of tubing (19), the upper end of screen plate two (40) has U-shaped opening two, the bore of opening two is greater than the external diameter of tubing (19), wherein a bite wall of described opening two is fixed with casting lug thereon two (52), and the distance between another corresponding mouth wall of described casting lug thereon two (52) and opening two equals the external diameter of tubing (19), the lower end of screen plate one (39) and the lower end of screen plate two (40) and can drive both oscilaltions simultaneously and the elevation positioning structure of both being located is connected, described frame (1) is also provided with the drawer structure that the tubing (19) in the bottom of the bottom and opening two that are in opening one can be pulled out when screen plate one (39) and screen plate two (40) rise to peak, described turning cylinder two (43) is provided with lifting delivery sheet (16) away from the side of turning cylinder one (38), described lifting delivery sheet (16) top has the groove for placing tubing (19), tubing (19) in the upper groove of described delivery board (9) can be fallen in the groove of lifting delivery sheet (16).
8. full-automatic multistation tubing tridimensional stamping equipment according to claim 7, it is characterized in that, described frame (1) is also provided with the 3rd feed mechanism, the 3rd described feed mechanism comprises feeding motor (11), screw mandrel (54), nut, bearing four and bearing block four (55), described feeding motor (11) is fixed in frame (1), screw mandrel (54) two ends all by axial restraint and circumference rotate mode be arranged in frame (1), the end of screw mandrel (54) one end is connected with the output shaft of feeding motor (11) by one speed reducer (53), screw mandrel (54) is in directly over the groove of above-mentioned lifting delivery sheet (16), described nut thread is connected on screw mandrel (54), bearing four is set in outside nut, and the inner ring of bearing four and nut fix, bearing block four (55) is arranged on bearing all round, described bearing block four (55) bottom place is provided with the feeding mechanical hand (12) that the tubing (19) in the groove of lifting delivery sheet (16) can be clamped or unclamps.
9. full-automatic multistation tubing tridimensional stamping equipment according to claim 7, it is characterized in that, the second described actuating unit comprises the second power motor (46) and shaft coupling, described the second power motor (46) is fixed in frame (1), and shaft coupling is arranged between the output shaft of the second power motor (46) and turning cylinder one (38).
10. full-automatic multistation tubing tridimensional stamping equipment according to claim 7, it is characterized in that, described drawer structure comprises the pull-out cylinder (8) and some finger cylinder (10) that are positioned at screen plate two (40) sidepiece, described pull-out cylinder (8) is fixed in frame (1), the piston rod of pull-out cylinder (8) is towards screen plate two (40), and described finger cylinder (10) is fixed on the piston rod end of pull-out cylinder (8), described elevation positioning structure comprises location-plate (41), lead one, lead two and lifting positioning cylinder (42), described location-plate (41) is fixed between the lower end of screen plate one (39) and the lower end of screen plate two (40), described lead one and lead two are located in the two ends place of location-plate (41) respectively, described lifting positioning cylinder (42) is fixed in frame (1), the piston rod of lifting positioning cylinder (42) straight up, the piston rod end of lifting positioning cylinder (42) is fixed on location-plate (41) middle part, described lifting delivery sheet (16) bottom is provided with cylinder two (15), the cylinder body of described cylinder two (15) is fixed in frame (1), straight up, the piston rod end of cylinder two (15) is fixed on lifting delivery sheet (16) bottom to the piston rod of cylinder two (15), the quantity of described opening one is 3-5, and the quantity of opening two is identical with the quantity of opening one.
CN201410193390.9A 2014-05-08 2014-05-08 A kind of full-automatic multistation tubing tridimensional stamping equipment CN103963102B (en)

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