CN208592574U - LED module automatic assembly equipment - Google Patents
LED module automatic assembly equipment Download PDFInfo
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- CN208592574U CN208592574U CN201821254991.6U CN201821254991U CN208592574U CN 208592574 U CN208592574 U CN 208592574U CN 201821254991 U CN201821254991 U CN 201821254991U CN 208592574 U CN208592574 U CN 208592574U
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- brush
- silicon
- cylinder
- feeding
- led module
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Abstract
The utility model relates to LED product manufacturing technology fields, specifically disclose LED module automatic assembly equipment, including board, delivery platform on board, the heat sink feed mechanism being successively set on delivery platform, pcb board feed mechanism, first screw fixing machine, beat silica gel mechanism and the second screw fixing machine, it is characterized by: being equipped with brush silicon clamp mechanism between the heat sink feed mechanism and pcb board feed mechanism, the brush silicon clamp mechanism is set to the side of delivery platform, brush silicon clamp mechanism includes brush silicon clamp mechanism bottom plate, the brush silicon sub-component that lifting cylinder on brush silicon clamp mechanism bottom plate is connected with lifting cylinder extension end, brush silicon clamp mechanism bottom plate is fixed on board, lifting cylinder is connect by fixing axle with brush silicon clamp mechanism bottom plate, silicon pilot trench is equipped between lifting cylinder and brush silicon clamp mechanism bottom plate.LED module automatic assembly equipment provided by the utility model can assemble heat sink, pcb board and lens in LED module automatically, improve the production efficiency of LED module assembling.
Description
Technical field
The utility model relates to LED product manufacturing technology field more particularly to LED module automatic assembly equipments.
Background technique
LED module includes heat sink, pcb board and lens, currently, to LED module assembling be all by manually assembling,
When man-made assembly LED module, it is generally divided into heat sink and pcb board assembled part, gluing part and lens assembled part three parts:
(1) heat sink and pcb board assembled part after painting one layer of silicon by hand first on heat sink, are placed pcb board, are then assembled
Heat sink and pcb board;(2) in gluing part, after heat sink is assembled with pcb board, the good plug wire of cloth carries out gluing processing;(3)
In lens assembled part, heat sink and pcb board are assembled after gluing is handled, and place lens, then fix lens and heat sink
And pcb board.Production efficiency is low, and by the work influence of operator, the LED mould group quality that will lead to assembling is irregular.
Utility model content
The purpose of this utility model is that being directed to the existing state of the art, a kind of LED module automatic assembly equipment is provided.
In order to achieve the above objectives, the utility model adopts the following technical solution: a kind of LED module automatic assembly equipment, packet
Include board, the delivery platform on board, the heat sink feed mechanism being successively set on delivery platform, pcb board feeder
Structure, beats silica gel mechanism and the second screw fixing machine at the first screw fixing machine, it is characterised in that: the heat sink feed mechanism and PCB
Brush silicon clamp mechanism is equipped between plate feed mechanism, the brush silicon clamp mechanism is set to the side of delivery platform, brush silicon clamp mechanism packet
Include brush silicon clamp mechanism bottom plate, the brush silicon subgroup that the lifting cylinder on brush silicon clamp mechanism bottom plate is connected with lifting cylinder extension end
Part, brush silicon clamp mechanism bottom plate are fixed on board, and lifting cylinder is connect by fixing axle with brush silicon clamp mechanism bottom plate, lifting cylinder
Silicon pilot trench is equipped between brush silicon clamp mechanism bottom plate.
Preferably, the delivery platform is equipped with several position sensors for incuding product and several for stopping
The block of product.
The heat sink feed mechanism includes laterally driven component and zigzag tread patterns component.
Further, the laterally driven component includes horizontal drive motor, transverse bottom plate, transverse gear, transverse teeth
Item, drag chain and cross slide way, horizontal drive motor are arranged in transverse bottom plate, and horizontal drive motor connects transverse gear, laterally
Gear engages horizontal tooth bar, and transverse bottom plate is fixedly connected with drag chain, and transverse slider is equipped between transverse bottom plate and cross slide way.
Further, the zigzag tread patterns component includes vertical drive motor, longitudinal base plate, longitudinal gear, Zong Xiangchi
Item, screw rod and longitudinal rail, longitudinal base plate are fixedly connected with transverse bottom plate, and vertical drive motor connects longitudinal gear, Zong Xiangchi
Wheel engagement longitudinal rack, is equipped with fixed block, longitudinal rail is fixedly connected on longitudinal rack between longitudinal base plate and longitudinal rail
Together, longitudinal base plate is by fixed block connection wire rod, and screw rod is set to longitudinal gear other side, and it is true that longitudinal base plate bottom is equipped with first
Suction disk.
The pcb board feed mechanism includes feeding support, the feeding driving motor on feeding support, feeding chain
And mounting plate, feeding driving motor are mounted on feeding support side, feeding driving motor connects feeding chain, feeding chain and peace
Loading board is fixedly connected, and mounting plate is equipped with suction component, and the suction component includes that suction cylinder, plate and the second vacuum are inhaled
Disk, suction cylinder are fixed together with mounting plate, and the extension end of suction cylinder connects plate, and the suction of the second vacuum is installed on plate
Disk.
The silica gel mechanism of beating includes gluing support, pushing cylinder and gluing component on gluing support, gluing
Support is fixed on board, and the extension end of pushing cylinder connects gluing component, and the gluing component includes silica gel cylinder, gluing gas
Cylinder, silica gel cylinder are fixedly connected with gluing cylinder.
The brush silicon sub-component includes brush silicon submounts, brush silicon driving motor, drive shaft, brush board and the filtering of silicon
Plate, brush silicon submounts are fixedly connected with the extension end of lifting cylinder, and brush silicon driving motor, brush silicon are installed on brush silicon submounts
Driving motor connects drive shaft, and drive shaft is fixedly connected with brush board, and brush silicon submounts are equipped with and drive shaft drive disposed in parallel
Dynamic guide rail, drives and is equipped with mobile sliding block between guide rail and brush board, and the bottom of brush board is equipped with silicon filter plate, silicon filter plate and brush
Silicon submounts are fixedly connected.
The silicon filter plate bottom is equipped with feeding material component and suction component, and the feeding material component is arranged in board
On, feeding material component includes feeding support, feeding cylinder and delivery sheet, and feeding cylinder is mounted in feeding support, and feeding cylinder is stretched
Outlet connects delivery sheet.
The suction component is set to the side of feeding material component, and suction component includes jacking up cylinder and third vacuum chuck,
It jacks up cylinder extension end and connects third vacuum chuck.
The utility model has the beneficial effects that: LED module automatic assembly equipment provided by the utility model, it can be automatic
Heat sink, pcb board and the lens in LED module are assembled, the production efficiency of LED module assembling is improved.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram of LED module automatic assembly equipment.
Fig. 2 is the three-dimensional signal of heat sink feed mechanism, brush silicon clamp mechanism, pcb board feed mechanism and the first screw fixing machine
Figure.
Fig. 3 is the enlarged drawing in Fig. 2 at A.
Fig. 4 is the enlarged drawing in Fig. 2 at B.
Fig. 5 is the stereoscopic schematic diagram for beating silica gel mechanism and the second screw fixing machine.
Fig. 6 is the enlarged drawing in Fig. 5 at C.
Fig. 7 is the structural schematic diagram of heat sink feed mechanism.
Fig. 8 is the structural schematic diagram of brush silicon clamp mechanism, feeding material component and suction component.
Fig. 9 is the structural schematic diagram of pcb board feed mechanism.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and embodiments:
It please refers to shown in Fig. 1-Fig. 6, the utility model discloses a kind of LED module automatic assembly equipment, including board 1, sets
In the delivery platform 2 on board 1, the heat sink feed mechanism 3, the pcb board feed mechanism 4, that are successively set on delivery platform 2
One screw fixing machine 5 beats silica gel mechanism 6 and the second screw fixing machine 7, sets between heat sink feed mechanism 3 and pcb board feed mechanism 4
Have a brush silicon clamp mechanism 8, brush silicon clamp mechanism 8 is set to the side of delivery platform 2, brush silicon clamp mechanism 8 include brush silicon clamp mechanism bottom plate 9,
The brush silicon sub-component 11 that lifting cylinder 10 on brush silicon clamp mechanism bottom plate 9 is connected with 10 extension end of lifting cylinder, brush silicon
Organization soleplate 9 is fixed on board 1, and lifting cylinder 10 is connect by fixing axle 12 with brush silicon clamp mechanism bottom plate 9, lifting cylinder
Silicon pilot trench 13 is equipped between 10 and brush silicon clamp mechanism bottom plate 9.
Delivery platform 2 be equipped with it is several for incude product 14 (not shown) of position sensor and it is several for stop produce
The block 15 of product, block 15 are connect with the extension end of block lifting cylinder 16, and it is flat that 14 (not shown) of position sensor is set to conveying
2 bottom of platform, while the product of processing reaches corresponding Working position, block lifting cylinder 16 ejects block 15, to hinder
Product is blocked to be processed.
As shown in fig. 7, heat sink feed mechanism includes laterally driven component and zigzag tread patterns component.
Laterally driven component includes horizontal drive motor 17, transverse bottom plate 18, transverse gear 19, horizontal tooth bar 20, drag chain
21 and cross slide way 22, horizontal drive motor 17 is arranged in transverse bottom plate 18, and horizontal drive motor 17 connects transverse gear 19,
Transverse gear 19 engages horizontal tooth bar 20, and transverse bottom plate 18 is fixedly connected with drag chain 21, transverse bottom plate 18 and cross slide way 22 it
Between be equipped with transverse slider 23.
Zigzag tread patterns component includes vertical drive motor 24, longitudinal base plate 25, longitudinal gear 26, longitudinal rack 27, screw rod
28 and longitudinal rail 29, longitudinal base plate 25 be fixedly connected with transverse bottom plate 18, vertical drive motor 14 connects longitudinal gear 26, vertical
Longitudinal rack 27 is engaged to gear 26, is equipped with fixed block 30 between longitudinal base plate 25 and longitudinal rail 29, longitudinal rail 29 and vertical
It is fixed together to rack gear 27, for longitudinal base plate 25 by 30 connection wire rod 28 of fixed block, screw rod 28 is set to longitudinal gear 26
The other side, 25 bottom of longitudinal base plate are equipped with the first vacuum chuck 31.
When heat sink feeding, vertical drive motor 24 drives longitudinal gear 26 to rotate, longitudinal gear 26 rack gear 27 along longitudinal direction
Upwards while climb, longitudinal rack 27, screw rod 28 and the first vacuum chuck 31 is driven to move down, the first vacuum chuck 31 from
The inner absorption heat sink 33 of heat sink rack 32, vertical drive motor 24 invert, and pass through longitudinal gear 26 and longitudinal rack 27
Induced effect, the first vacuum chuck 31 drive the heat sink 33 drawn to be lifted up, and then horizontal drive motor 17 rotates, and drive
Transversely rack gear 20 does teeth directional movement to transverse gear 19, so that transverse bottom plate 18 be driven to pass through transversely guide rail 22 of transverse slider 23
Transverse shifting, transverse bottom plate 18 are fixed together with longitudinal base plate 25, and 18 transverse shifting of transverse bottom plate drives zigzag tread patterns
Component integrally does transverse translation, and when heat sink 33 reaches delivery platform 2, vertical drive motor 24 is rotated forward, the first vacuum chuck
31 heat sinks 33 are placed on delivery platform 2.
As shown in figure 8, brush silicon sub-component 11 includes brush silicon submounts 45, brush silicon driving motor 46, drive shaft 47, brush board
48 and silicon filter plate 49, brush silicon submounts 45 be fixedly connected with the extension end of lifting cylinder 10, installed on brush silicon submounts 45
Brush silicon driving motor 46, brush silicon driving motor 46 connect drive shaft 47, and drive shaft 47 is fixedly connected with brush board 48, brush silicon
Bracket 45 be equipped with the driving guide rail 50 disposed in parallel of drive shaft 47, drive to be equipped between guide rail 50 and brush board 48 and move sliding block
51, the bottom of brush board 48 is equipped with silicon filter plate 49, and silicon filter plate 49 is fixedly connected with brush silicon submounts 45.
49 bottom of silicon filter plate is equipped with feeding material component and suction component, and feeding material component is arranged on board 1, feeding material component
Including feeding support 52, feeding cylinder 53 and delivery sheet 54, feeding cylinder 53 is mounted in feeding support 52, and feeding cylinder 53 is stretched
Outlet connects delivery sheet 54.
Suction component is set to the side of feeding material component, and suction component includes jacking up cylinder 55 and third vacuum chuck 56, top
It plays 55 extension end of cylinder and connects third vacuum chuck 56.
The feeding cylinder 53 of the brush silicon period of the day from 11 p.m. to 1 a.m, feeding material component drives delivery sheet 54, and heat sink 33 is sliding along delivery platform 2
It is dynamic, when touching jack-up cylinder 55, jacks up the jack-up third vacuum chuck 56 of cylinder 55 and heat sink is sucked.Then, lifting cylinder 10
Brush silicon sub-component is driven integrally to move down, silicon filter plate 49 touches the upper surface of heat sink 33, brush silicon driving motor
46 drive drive shafts 47 to rotate, and brush board 48 passes through mobile sliding block 51 and moves along driving guide rail 50, flowing to silicon from silicon pilot trench 13
Silicon on sub- filter plate 49 brushes 33 upper surface of heat sink with brush board 48.
As shown in figure 9, pcb board feed mechanism 4 includes feeding support 34, the feeding driving motor on feeding support 34
35, feeding chain 36 and mounting plate 37, feeding driving motor 35 are mounted on 34 side of feeding support, and feeding driving motor 35 connects
Material chain 36 is connected, feeding chain 36 is fixedly connected with mounting plate 37, and mounting plate 37 is equipped with suction component, and suction component includes
Suction cylinder 38, plate 39 and the second vacuum chuck 40, suction cylinder 38 are fixed together with mounting plate 37, suction cylinder 38
Extension end connects plate 39, installs the second vacuum chuck 40 on plate, leads between feeding support 34 and mounting plate 37 equipped with feeding
Rail 59 and feeding sliding block 60.
4 side of pcb board feed mechanism is equipped with pcb board feeder 57 and is placed on the PCB of 57 one side of pcb board feeder
Plate placement rack 58.When 61 feeding of pcb board, pcb board feeder 57 releases of pcb board 61 being placed on pcb board feeder 57 are arrived
Pcb board placement rack 58, suction cylinder 38 eject plate 39, and pcb board 61 is sucked in the second vacuum chuck 40 installed on plate 39,
Then feeding driving motor 35 drives feeding chain 36, drives the suction component on the mounting plate 37 connecting with feeding chain 36,
Suction component is moved by feeding sliding block 60 along loading guide 59, and when suction component reaches delivery platform 2, pcb board 61 is placed
On the heat sink 33 of brush silicon.
As shown in figs 2-4, the heat sink 33 for having placed pcb board 61 is transported to first dozen of spiral shell by delivery platform 2
When the station of silk machine 5, the first briquetting 62 and the second briquetting 63 for being separately positioned on 2 two sides of delivery platform are respectively by connection cylinder
Effect, heat sink 33 and pcb board 61 are suppressed, then the first screw fixing machine 5 carries out the operation that screws, and assembles heat sink 33
With pcb board 61.First screw fixing machine 5 uses the full-automatic screw fixing machine of commercial type.
As shown in Fig. 5-Fig. 6, after heat sink 33 and pcb board 61 assemble, manually product enter beat silica gel mechanism 6 it
Before, the connecting line that LED light is configured installs, and carries out gluing processing subsequently into silica gel mechanism 6 is beaten, has LED module
Good waterproof performance.
Beating silica gel mechanism 6 includes gluing support 41, pushing cylinder 42 and gluing component on gluing support 41, gluing
Support 41 is fixed on board 1, and the extension end of pushing cylinder 42 connects gluing component, and gluing component includes silica gel cylinder 43 and gluing
Cylinder 44, silica gel cylinder 43 are fixedly connected with gluing cylinder 44.
It is artificial to place lens 64 after the completion of gluing, the second screw fixing machine 7 is entered, lens 64 are fixed on heat sink 33
On pcb board 61, entire LED module is completed.In specific embodiment of the present utility model, the second screw fixing machine 7 is used
The full-automatic screw fixing machines of three commercial types, screws more accurate.
Certainly, illustrated above is only the preferred embodiment of the utility model, and the use of the utility model is not limited with this
Range, therefore, it is all made in the utility model principle it is equivalent change should be included in the protection scope of the utility model.
Claims (10)
1. a kind of LED module automatic assembly equipment, delivery platform including board, on board, to be successively set on conveying flat
Heat sink feed mechanism, pcb board feed mechanism, the first screw fixing machine on platform beat silica gel mechanism and the second screw fixing machine, special
Sign is: brush silicon clamp mechanism, the brush silicon clamp mechanism are equipped between the heat sink feed mechanism and pcb board feed mechanism
Set on the side of delivery platform, brush silicon clamp mechanism includes brush silicon clamp mechanism bottom plate, the lifting air on brush silicon clamp mechanism bottom plate
The brush silicon sub-component that cylinder is connected with lifting cylinder extension end, brush silicon clamp mechanism bottom plate are fixed on board, and lifting cylinder passes through solid
Dead axle is connect with brush silicon clamp mechanism bottom plate, and silicon pilot trench is equipped between lifting cylinder and brush silicon clamp mechanism bottom plate.
2. LED module automatic assembly equipment according to claim 1, it is characterised in that: the delivery platform is equipped with
Several position sensors and several blocks for being used to stop product for incuding product.
3. LED module automatic assembly equipment according to claim 1, it is characterised in that: the heat sink feed mechanism
Including laterally driven component and zigzag tread patterns component.
4. LED module automatic assembly equipment according to claim 3, it is characterised in that: the laterally driven component packet
Horizontal drive motor, transverse bottom plate, transverse gear, horizontal tooth bar, drag chain and cross slide way are included, horizontal drive motor is arranged in cross
To on bottom plate, horizontal drive motor connects transverse gear, and transverse gear engages horizontal tooth bar, transverse bottom plate and the fixed company of drag chain
It connects, transverse slider is equipped between transverse bottom plate and cross slide way.
5. LED module automatic assembly equipment according to claim 3, it is characterised in that: the zigzag tread patterns component packet
Vertical drive motor, longitudinal base plate, longitudinal gear, longitudinal rack, screw rod and longitudinal rail are included, longitudinal base plate and transverse bottom plate are solid
Fixed connection, vertical drive motor connects longitudinal gear, longitudinal gear engages longitudinal rack, sets between longitudinal base plate and longitudinal rail
There is fixed block, longitudinal rail is fixed together with longitudinal rack, and longitudinal base plate is set to by fixed block connection wire rod, screw rod
Longitudinal gear other side, longitudinal base plate bottom are equipped with the first vacuum chuck.
6. LED module automatic assembly equipment according to claim 1, it is characterised in that: the pcb board feed mechanism packet
Feeding support, the feeding driving motor on feeding support, feeding chain and mounting plate, feeding driving motor is included to be mounted on
Expect support side, feeding driving motor connects feeding chain, and feeding chain is fixedly connected with mounting plate, and mounting plate is equipped with suction
Component, the suction component include suction cylinder, plate and the second vacuum chuck, and suction cylinder and mounting plate are connected in one
It rises, the extension end of suction cylinder connects plate, installs the second vacuum chuck on plate.
7. LED module automatic assembly equipment according to claim 1, it is characterised in that: the silica gel mechanism of beating includes
Gluing support, pushing cylinder and gluing component on gluing support, gluing support are fixed on board, and pushing cylinder is stretched
Outlet connects gluing component, and the gluing component includes silica gel cylinder, gluing cylinder, and silica gel cylinder is fixedly connected with gluing cylinder.
8. LED module automatic assembly equipment according to claim 1, it is characterised in that: the brush silicon sub-component includes
Brush silicon submounts, brush silicon driving motor, drive shaft, brush board and silicon filter plate, the stretching of brush silicon submounts and lifting cylinder
End is fixedly connected, and brush silicon driving motor is installed on brush silicon submounts, and brush silicon driving motor connects drive shaft, drive shaft and brush
Plate is fixedly connected, brush silicon submounts be equipped with drive shaft driving guide rail disposed in parallel, drive and be equipped between guide rail and brush board
The bottom of mobile sliding block, brush board is equipped with silicon filter plate, and silicon filter plate is fixedly connected with brush silicon submounts.
9. LED module automatic assembly equipment according to claim 8, it is characterised in that: the silicon filter plate bottom
Equipped with feeding material component and suction component, the feeding material component is arranged on board, and feeding material component includes feeding support, feeding gas
Cylinder and delivery sheet, feeding cylinder are mounted in feeding support, and feeding cylinder extension end connects delivery sheet.
10. LED module automatic assembly equipment according to claim 9, it is characterised in that: the suction component is set to and send
Expect the side of component, suction component includes jacking up cylinder and third vacuum chuck, jacks up cylinder extension end connection third vacuum and inhales
Disk.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821254991.6U CN208592574U (en) | 2018-08-03 | 2018-08-03 | LED module automatic assembly equipment |
Applications Claiming Priority (1)
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CN201821254991.6U CN208592574U (en) | 2018-08-03 | 2018-08-03 | LED module automatic assembly equipment |
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CN208592574U true CN208592574U (en) | 2019-03-12 |
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ID=65604324
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CN201821254991.6U Active CN208592574U (en) | 2018-08-03 | 2018-08-03 | LED module automatic assembly equipment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111421325A (en) * | 2020-04-28 | 2020-07-17 | 珠海格力大金机电设备有限公司 | Heat radiation module assembling device and operation method thereof |
CN111633411A (en) * | 2020-06-09 | 2020-09-08 | 惠州市汶鑫五金制品有限公司 | Automatic assembling equipment for heat pipe and radiating fins |
CN111994621A (en) * | 2020-08-18 | 2020-11-27 | 江苏坚力电子科技股份有限公司 | Automatic screw driving equipment |
CN116900733A (en) * | 2023-09-13 | 2023-10-20 | 杭州罗莱迪思科技股份有限公司 | Automatic assembly system of wall washer lamp |
-
2018
- 2018-08-03 CN CN201821254991.6U patent/CN208592574U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111421325A (en) * | 2020-04-28 | 2020-07-17 | 珠海格力大金机电设备有限公司 | Heat radiation module assembling device and operation method thereof |
CN111633411A (en) * | 2020-06-09 | 2020-09-08 | 惠州市汶鑫五金制品有限公司 | Automatic assembling equipment for heat pipe and radiating fins |
CN111994621A (en) * | 2020-08-18 | 2020-11-27 | 江苏坚力电子科技股份有限公司 | Automatic screw driving equipment |
CN116900733A (en) * | 2023-09-13 | 2023-10-20 | 杭州罗莱迪思科技股份有限公司 | Automatic assembly system of wall washer lamp |
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