CN205274679U - Novel equipment and production line are carried in moving of full -automatic photovoltaic module production line - Google Patents
Novel equipment and production line are carried in moving of full -automatic photovoltaic module production line Download PDFInfo
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- CN205274679U CN205274679U CN201520450877.0U CN201520450877U CN205274679U CN 205274679 U CN205274679 U CN 205274679U CN 201520450877 U CN201520450877 U CN 201520450877U CN 205274679 U CN205274679 U CN 205274679U
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- photovoltaic module
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Abstract
The utility model relates to a photovoltaic production facility especially relates to a novel equipment and production line are carried in moving of full -automatic photovoltaic module production line, including support, horizontal migration device, vertical mobile device, grasping mechanism, control module, the drive of horizontal migration device horizontal direction reciprocating motion is to vertical mobile device, the drive of vertical mobile device vertical direction reciprocating motion is to the grasping mechanism, control module horizontal migration device, vertical mobile device, grasping mechanism cooperation operation. The grasping mechanism is grabbed and is held photovoltaic module, and vertical mobile device drives the vertical removal of grasping mechanism, the vertical mobile device horizontal migration of horizontal migration device drive, and then drive grasping mechanism horizontal migration, and move the process of carrying and pass through control module control horizontal drive subassembly, vertical drive assembly, grasping mechanism, carry out moving of accuracy to photovoltaic module and carry, realize the full automatization operation, have the characteristics of high efficiency, high reliability, high automation, high performance -price ratio, low breakage rate, low cost.
Description
Technical field
This utility model relates to photovoltaic and produces equipment, particularly relates to photovoltaic transfer equipment.
Background technology
Whole world photovoltaic module yield average rate of increase in several years of last century Mo is 40%, under the promotion of national governments, whole world photovoltaic industry average growth rate per annum is up to 30% at present, photovoltaic industry is always up one of the highest and most stable of field of world's growth rate for many years, also becomes one of the fastest emerging industry of global evolution. Photovoltaic module market is more strict to the requirement of outgoing quality, and cost control requires also can be stricter. The high efficiency of photovoltaic module manufacture and low cost are following developing direction. Several aspects such as the manufacturing cost of photovoltaic module controls main from the lifting of production efficiency, produces material economy waste, the saving of production manpower and materials are set about. Traditional photovoltaic module production line transfer efficiency is low, and causes a large amount of manpower to waste owing to automaticity is not high.
In existing photovoltaic production equipment, there is shortcomings, transfer speed is slow, production line photovoltaic module transfer location is inaccurate, there is more a dead lift or manual operation link, it is high that photovoltaic module produces breakage rate, and a dead lift operation and high breakage rate cause that production cost is high.
Utility model content
For solving the problem that prior art a dead lift causes, this utility model provides a kind of full automatic photovoltaic module transfer equipment, it is capable of transfer equipment to automatically control, automatic transporting, without artificial participation, full automatic machinery standard action, improve production efficiency, reduce product breakage rate, reduce production cost.
This utility model, for above-mentioned technical problem, has put forward techniques below scheme:
A kind of transfer equipment of new automatic photovoltaic module production line, described transfer equipment includes support, horizontally moving device, vertically moves device, grasping mechanism, control module,
Described horizontally moving device is arranged at described support, drives described vertical mobile device to do horizontal direction and moves back and forth;
Described vertical mobile device is fixed on described horizontally moving device, drives described grasping mechanism to do and moves back and forth on vertical direction;
Described grasping mechanism is used for grasping photovoltaic module;
Described control module and described horizontally moving device, vertically move device, the grasping mechanism signal of telecommunication is connected;
Described support is used for supporting described horizontally moving device.
Described horizontally moving device includes horizontal conveyor belt, horizontal drive motor, sliding stand, guide rail, described horizontal drive motor drives with described horizontal conveyor belt and is connected, and described horizontal conveyor belt drives described sliding stand along described guide rail movement, and described guide rail level is fixed on described support.
Described guide rail is provided with two, it is respectively arranged at described horizontal conveyor belt both sides, described sliding stand wears described horizontal conveyor belt, is connected with two guide rails of horizontal conveyor belt both sides respectively, and fixes be connected with upper strata horizontal conveyor belt or lower floor's horizontal conveyor belt of described horizontal conveyor belt.
Described vertical mobile device includes drive motor, lead, sliding bar, grasping frame, described lead is fixed on described sliding stand, vertical drive motor is fixed on described lead, described sliding bar is driven vertically to move back and forth along lead, described grasping erection is placed in described sliding bar lower end, and described grasping mechanism is arranged at described grasping frame.
Described sliding stand arranges circular hole, and described vertical mobile device also sets up auxiliary sliding bar, and described auxiliary sliding bar one end is arranged in described circular hole, and sliding along its circular hole worn is arranged, and the described auxiliary sliding bar other end is fixing with grasping frame to be connected.
Described grasping mechanism includes uniformly being fixed on the sucker of described grasping frame, vacuum generator, and described vacuum generator is for providing suction to described sucker.
Described grasping mechanism also includes the grasping induction apparatus for detecting grasping frame and the spacing of photovoltaic module being fixed on described grasping frame.
Described control module includes PLC module.
Including the stop bit induction apparatus being connected with described control modular telecommunications number and inductive switch, described stop bit induction apparatus is arranged at described sliding stand, and described inductive switch is fixed on described guide rail or described support.
This utility model additionally provides a kind of new automatic photovoltaic module production line, described transfer equipment and the feeding conveyer belt being connected with transfer equipment and blanking conveyer belt, described grasping mechanism is for moving the feed end to feeding conveyer belt by the photovoltaic module of the discharge end of blanking conveyer belt, described feeding conveyer belt is provided with feeding induction apparatus, described blanking conveyer belt is provided with blanking induction apparatus, described feeding induction apparatus is arranged at the feed end of described feeding conveyer belt, for detecting photovoltaic module transfer feed end, described blanking induction apparatus is arranged at the discharge end of described blanking conveyer belt, discharge end is entered into for detecting photovoltaic module.
This utility model transfer equipment includes support, horizontally moving device, vertically moves device, grasping mechanism, control module, described horizontally moving device is arranged at described support, drives described vertical mobile device to do horizontal direction and moves back and forth, described vertical mobile device is fixed on described horizontally moving device, drives described grasping mechanism to do and moves back and forth on vertical direction, described grasping mechanism is used for grasping photovoltaic module, described control module and described horizontally moving device, vertically move device, the grasping mechanism signal of telecommunication is connected, described support is arranged at photovoltaic production line, supports described horizontally moving device, vertically moves device, grasping mechanism. grasping mechanism grasping photovoltaic module, vertically mobile device, grasping mechanism is driven to do the movement on vertical direction, horizontally moving device drives vertically mobile device to move horizontally, and then drive grasping mechanism to move horizontally, control module and control grasping mechanism, vertically mobile device, horizontally moving device coordinates, whole transfer process accurately controls horizontally moving device by controlling module, vertically drive assembly actuator servo motor that photovoltaic module is carried out feeding accurately, mobile, location, blanking, realize whole process full-automation to run, there is high efficiency, high reliability, high automatization, high performance-price ratio, LB rate, the feature of low cost.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation
Fig. 2 is the partial enlarged drawing of Fig. 1
In figure, 1 is support, and 2 is horizontally moving device, and 3 is vertically move device, and 4 is grasping mechanism, 5 for controlling module, and 21 is horizontal conveyor belt, and 22 is horizontal drive motor, 23 is sliding stand, and 24 is guide rail, and 31 is sliding bar, 32 is vertical drive motor, and 33 is grasping frame, and 34 is lead, 35 is auxiliary sliding bar, and 41 is sucker, and 42 is vacuum generator, 61 is stop bit induction apparatus, and 62 is grasping induction apparatus, and 63 is inductive switch.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, this utility model is further elaborated. Should be appreciated that specific embodiment described herein is only in order to explain this utility model, be not used to limit this utility model.
A kind of new automatic photovoltaic module production line, including transfer equipment and the feeding conveyer belt being connected with transfer equipment and blanking conveyer belt.
As shown in Figure 1 and Figure 2, transfer equipment includes support 1, horizontally moving device 2, vertically mobile device 3, grasping mechanism 4, controls module 5.
Horizontally moving device 2 is arranged at support 1, the power moved horizontally for vertically moving device 3 to provide, and drives vertically mobile device 3 to do horizontal direction and moves back and forth.
Vertically mobile device 3 is fixed on horizontally moving device 2, drives grasping mechanism 4 to do and moves back and forth on vertical direction.
Control module 5 to be connected with horizontally moving device 2, vertically mobile device 3, grasping mechanism 4 signal of telecommunication. Control module 5 controls horizontally moving device 2 horizontal direction and drives vertically mobile device 3 to do horizontal displacement, controlling vertically mobile device 3 drives grasping mechanism 4 to do vertical displacement, grasping mechanism 4 is made to move to the horizontal level specified and vertical height by horizontally moving device 2, vertically this device 3 mobile, grasping mechanism 4 performs grasping action, transfer photovoltaic module.
Support 1 is arranged at photovoltaic production line, and support level moves device 2. Support 1 is the carrier of whole transfer equipment, supports whole equipment.
Horizontally moving device 2 includes horizontal conveyor belt 21, horizontal drive motor 22, sliding stand 23, guide rail 24, horizontal drive motor 22 is fixed on support 1, drive with horizontal conveyor belt 21 and be connected, guide rail 24 level is fixed on support 1, and sliding stand 23 slides along guide rail 24 and arranges, and fixing with horizontal conveyor belt 21 is connected, horizontal conveyor belt 21 is arranged at support 1, drives sliding stand 23 to move back and forth along guide rail 24. Horizontal conveyor belt 21 and horizontal drive motor 22 can accurately complete to control the control command of module 5, accurately move to appointment position. In the present embodiment, horizontal conveyor belt 21 adopts transmission band to carry out transmission, and horizontal drive motor 22 adopts driven by servomotor. Arranging guide rail 24 is conducive to photovoltaic module quick and stable to move horizontally.
2 guide rails 24 are set, it is respectively arranged at horizontal conveyor belt 21 both sides, sliding stand 23 is arranged in horizontal conveyor belt 21, respectively with transmit 21 two guide rails 24 with both sides and be connected, and fixing with the upper strata horizontal conveyor belt of horizontal conveyor belt 21 or lower floor's horizontal conveyor belt be connected. Double track is arranged, and limit slippage platform 23 rotates, and sliding stand 23 is only capable of sliding along parallel guide rail 24, will not run-off the straight or rotate around guide rail 24, operate steadily. Sliding stand 23 arranges through hole.
Vertically mobile device 3 includes vertical drive motor 32, lead 34, sliding bar 31, grasping frame 33, lead 34 is fixed on sliding stand 23, vertical drive motor 32 arranges lead 34, sliding bar 31 is driven vertically to move back and forth along lead 34, grasping frame 33 is arranged at sliding bar 31 lower end, and grasping mechanism 4 is arranged at grasping frame 33. Vertically mobile device 3 slides and arranges, and is conducive to photovoltaic module transfer process steadily to move, it is to avoid photovoltaic module shakes when vertical direction moves. Vertical drive motor 32 adopts servomotor.
Vertically mobile device 3 also sets up auxiliary sliding bar 35, and auxiliary sliding bar 35 is arranged in the through hole of sliding stand 23, and sliding along through hole is arranged, and grasping frame 33 is fixed in lead 34 lower end. The present embodiment arranges 4 auxiliary sliding bars 35, is individually fixed in the surrounding of sliding stand 23, play auxiliary guide effect. During vac sorb, if grasping frame 33 run-off the straight, being greatly reduced the absorption affinity affecting sucker 41 to photovoltaic module, auxiliary sliding bar 35 avoids grasping frame 33 run-off the straight.
Grasping mechanism 4 is used for grasping photovoltaic module, including being uniformly fixed on the grasping sucker 41 of frame 33, vacuum generator 42, also including controlling the electromagnetic valve that sucker cuts out or opens, the air in sucker drawn by described vacuum generator 42, provides absorption power to sucker 41. Control module 5 to be connected with the electromagnetic valve signal of telecommunication, and arbitrarily control any one electromagnetic valve open and close. It is soft that sucker 41 grasps action, stable firm in grasping process, will not produce grasping vestige. Arranging 6 groups of suckers 41 in the present embodiment, control module 5 and control any sucker 41 work by being turned on or off different electromagnetic valves, sucker 41 can grasp various sizes of photovoltaic module.
Grasping mechanism 4 also includes the grasping induction apparatus 62 for detecting grasping frame 33 and the spacing of photovoltaic module being fixed on described grasping frame 33
Control module 5 and include PLC module and the computer being connected with PLC module.
Including the stop bit induction apparatus 61 being connected with control module 5 signal of telecommunication, for triggering the inductive switch 63 of stop bit induction apparatus 61 response, inductive switch 63 is arranged at the underface of stop bit induction apparatus 61 motion track. Stop bit induction apparatus 61 can accurately control the shift position of sliding stand 23, it is simple to sliding stand 23 photovoltaic module transfer to appointment position, it addition, transfer distance can be changed in the position of change inductive switch 63, enhances the adaptive capacity of transfer equipment accurately.
The signal of induction apparatus collection is delivered to computer by PLC module, the signal received is converted into commands returns PLC module by computer, or computer is according to the commands returns PLC module of operator's input, PLC module controls equipment according to the instruction that computer is passed back and runs. Computer controls the startup of whole equipment and cuts out, and changes the shift motion of vertical direction, change loading and unloading height by regulating the stroke of the vertically vertical drive motor 32 of mobile device 3.
Described grasping mechanism 4 is for moving the feed end to feeding conveyer belt by the photovoltaic module of the discharge end of blanking conveyer belt, described feeding conveyer belt is provided with feeding induction apparatus, described blanking conveyer belt is provided with blanking induction apparatus, described feeding induction apparatus is arranged at the feed end of described feeding conveyer belt, for detecting photovoltaic module transfer feed end, described blanking induction apparatus is arranged at the discharge end of described blanking conveyer belt, is used for detecting photovoltaic module and enters into discharge end.
Inductive switch 63 is positioned at the top of feed end position, and horizontally moving device 2 reciprocatingly moves between discharge end, feed end.
The work process of the present embodiment is as follows.
After photovoltaic module is sent to discharge end by conveyer belt, blanking induction apparatus sensing photovoltaic module puts in place, send induced signal to controlling module 5, controlling module 5 and control to stop the equipment of upper one procedure, the horizontal drive motor 22 simultaneously starting transfer equipment drives horizontally moving device 2 to be moved horizontally to discharge end.
Starting the vertical drive motor 32 above lead 34, drive sliding bar 31 to move to photovoltaic module, drive grasping mechanism 4 to move to photovoltaic module, grasping induction apparatus 62 senses photovoltaic module, sends induced signal to controlling module 5. Control module 5 to control to start vacuum generator 42, extract the air in sucker 41, sucker 41 absorption grasping photovoltaic module. After completing absorption grasping action, control module 5 and start vertical drive motor 32, drive grasping mechanism 4 to move up.
Horizontal drive motor 22 starts, and drives horizontal conveyor belt 21, drives grasping mechanism 4 to move to inductive switch 63, triggers stop bit induction apparatus 61 and produces the signal of telecommunication, and control module 5 controls horizontal drive motor 22 and quits work.
Controlling module 5 and start vertical drive motor 32 simultaneously, drive grasping mechanism 4 to move down, photovoltaic module runs the feed end of the feeding conveyer belt to next process.
Feeding induction apparatus senses photovoltaic module, sends induced signal to controlling module 5, controls module 5 and stop vertical drive motor 32, and vacuum generator 42 ventilation boosting, photovoltaic module is placed the feed end of feeding conveyer belt by vacuum cup 41, and transfer process terminates.
Whole transfer process by switch board converter technique accurately control actuator servo motor photovoltaic module is carried out accurately feeding, movement, location, blanking, it is achieved whole process full-automation run. There is the feature of high efficiency, high reliability, high automatization, high performance-price ratio, LB rate, low cost. Transfer equipment of the present utility model is simple to operate, only needs starting device just fully automatic operation, shortens greatly the training cycle of employee.
The above; it is only this utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; any those familiar with the art is in the technical scope that this utility model discloses; the change that can readily occur in or replacement, all should be encompassed within protection domain of the present utility model. Therefore, protection domain of the present utility model should be as the criterion with scope of the claims.
Claims (10)
1. the transfer equipment of a new automatic photovoltaic module production line, it is characterised in that described transfer equipment includes support, horizontally moving device, vertically moves device, grasping mechanism, control module,
Described horizontally moving device is arranged at described support, drives described vertical mobile device to do horizontal direction and moves back and forth;
Described vertical mobile device is fixed on described horizontally moving device, drives described grasping mechanism to do and moves back and forth on vertical direction;
Described grasping mechanism is used for grasping photovoltaic module;
Described control module and described horizontally moving device, vertically move device, the grasping mechanism signal of telecommunication is connected;
Described support is used for supporting described horizontally moving device.
2. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 1, it is characterized in that, described horizontally moving device includes horizontal conveyor belt, horizontal drive motor, sliding stand, guide rail, described horizontal drive motor drives with described horizontal conveyor belt and is connected, described horizontal conveyor belt drives described sliding stand along described guide rail movement, and described guide rail level is fixed on described support.
3. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 2, it is characterized in that, described guide rail is provided with two, it is respectively arranged at described horizontal conveyor belt both sides, described sliding stand wears described horizontal conveyor belt, it is connected with two guide rails of horizontal conveyor belt both sides respectively, and fixes be connected with upper strata horizontal conveyor belt or lower floor's horizontal conveyor belt of described horizontal conveyor belt.
4. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 2, it is characterized in that, described vertical mobile device includes vertical drive motor, vertical transmission band, lead, sliding bar, grasping frame, described lead is fixed on described sliding stand, described vertical drive motor, vertical transmission band is fixed on described lead, described vertical drive motor drives described vertical transmission V belt translation, described sliding bar is fixing with described vertical transmission band to be connected, described vertical transmission band drives described sliding bar vertically to move back and forth along lead, described grasping erection is placed in described sliding bar lower end, described grasping mechanism is arranged at described grasping frame.
5. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 4, it is characterized in that, described sliding stand arranges circular hole, described vertical mobile device also sets up auxiliary sliding bar, described auxiliary sliding bar one end is arranged in described circular hole, sliding along its circular hole worn and arrange, the described auxiliary sliding bar other end is fixing with grasping frame to be connected.
6. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 5, it is characterized in that, described grasping mechanism includes uniformly being fixed on the sucker of described grasping frame, vacuum generator, and described vacuum generator is for providing suction to described sucker.
7. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 6, it is characterised in that described grasping mechanism also includes the grasping induction apparatus being fixed on described grasping frame for detecting grasping frame and the spacing of photovoltaic module.
8. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 1, it is characterised in that described control module includes PLC module.
9. the transfer equipment of a kind of new automatic photovoltaic module production line according to claim 2, it is characterized in that, including the stop bit induction apparatus being connected with described control modular telecommunications number and inductive switch, described stop bit induction apparatus is arranged at described sliding stand, and described inductive switch is fixed on described guide rail or described support.
10. a full-automatic photovoltaic module production line, it is characterized in that, including the transfer equipment as described in claim 1-9 and the feeding conveyer belt being connected with transfer equipment and blanking conveyer belt, described grasping mechanism is for moving the feed end to feeding conveyer belt by the photovoltaic module of the discharge end of blanking conveyer belt, described feeding conveyer belt is provided with feeding induction apparatus, described blanking conveyer belt is provided with blanking induction apparatus, described feeding induction apparatus is arranged at the feed end of described feeding conveyer belt, for detecting photovoltaic module transfer feed end, described blanking induction apparatus is arranged at the discharge end of described blanking conveyer belt, discharge end is entered into for detecting photovoltaic module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520450877.0U CN205274679U (en) | 2015-06-26 | 2015-06-26 | Novel equipment and production line are carried in moving of full -automatic photovoltaic module production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520450877.0U CN205274679U (en) | 2015-06-26 | 2015-06-26 | Novel equipment and production line are carried in moving of full -automatic photovoltaic module production line |
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| CN205274679U true CN205274679U (en) | 2016-06-01 |
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| CN201520450877.0U Expired - Fee Related CN205274679U (en) | 2015-06-26 | 2015-06-26 | Novel equipment and production line are carried in moving of full -automatic photovoltaic module production line |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106348014A (en) * | 2016-11-10 | 2017-01-25 | 苏州利华科技股份有限公司 | Off-line PCB (printed circuit board) light board taking machine |
| CN106697934A (en) * | 2016-12-30 | 2017-05-24 | 上海玑智自动化科技有限公司 | Automatic material supplying equipment |
| CN106743620A (en) * | 2016-12-30 | 2017-05-31 | 中建材浚鑫科技股份有限公司 | Temperature control stack apparatus and its temperature control method |
| CN109095176A (en) * | 2018-08-30 | 2018-12-28 | 江苏海晨信息系统工程有限公司 | A kind of intelligence assembly line feeding device |
| CN109277474A (en) * | 2018-09-28 | 2019-01-29 | 安徽得高金属制品有限公司 | A kind of stamping line pressed sheet handling device |
| CN113172799A (en) * | 2021-05-06 | 2021-07-27 | 上海和科设备制造有限公司 | Collecting pipe die carrying device |
-
2015
- 2015-06-26 CN CN201520450877.0U patent/CN205274679U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106348014A (en) * | 2016-11-10 | 2017-01-25 | 苏州利华科技股份有限公司 | Off-line PCB (printed circuit board) light board taking machine |
| CN106697934A (en) * | 2016-12-30 | 2017-05-24 | 上海玑智自动化科技有限公司 | Automatic material supplying equipment |
| CN106743620A (en) * | 2016-12-30 | 2017-05-31 | 中建材浚鑫科技股份有限公司 | Temperature control stack apparatus and its temperature control method |
| CN106743620B (en) * | 2016-12-30 | 2019-07-26 | 中建材浚鑫科技股份有限公司 | Temperature control stack apparatus and its temperature control method |
| CN109095176A (en) * | 2018-08-30 | 2018-12-28 | 江苏海晨信息系统工程有限公司 | A kind of intelligence assembly line feeding device |
| CN109277474A (en) * | 2018-09-28 | 2019-01-29 | 安徽得高金属制品有限公司 | A kind of stamping line pressed sheet handling device |
| CN113172799A (en) * | 2021-05-06 | 2021-07-27 | 上海和科设备制造有限公司 | Collecting pipe die carrying device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160601 Termination date: 20170626 |
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| CF01 | Termination of patent right due to non-payment of annual fee |