CN202670855U - Automatic conveying, positioning and stacking system applied to high density fiberboard production line - Google Patents

Automatic conveying, positioning and stacking system applied to high density fiberboard production line Download PDF

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Publication number
CN202670855U
CN202670855U CN 201220303537 CN201220303537U CN202670855U CN 202670855 U CN202670855 U CN 202670855U CN 201220303537 CN201220303537 CN 201220303537 CN 201220303537 U CN201220303537 U CN 201220303537U CN 202670855 U CN202670855 U CN 202670855U
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China
Prior art keywords
automatic
stacking
carriage
belt conveyor
suction cup
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CN 201220303537
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Chinese (zh)
Inventor
李建国
邓志斌
俞幼新
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WALKKIND TECHNOLOGY, INC.OF GUANGDONG
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GUANGDONG WALKKING SPECIAL FIBREBOARD TECHNOLOGY Co Ltd
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Abstract

The utility model discloses an automatic conveying, positioning and stacking system applied to a high density fiberboard production line. The automatic conveying, positioning and stacking system applied to the high density fiberboard production line comprises an automatic conveying and positioning system, an automatic stacking system and a control cabinet, wherein the automatic stacking system is connected with the automatic conveying and positioning system; and the control cabinet controls the automatic conveying and positioning system and the automatic stacking system. Compared with the prior art, the automatic conveying, positioning and stacking system applied to the high density fiberboard production line has the following advantages that each component and each device are controlled by the control cabinet to work according to the parameters of technology requirements, so that cut fiberboards are automatically stacked; and in such a way, the unwatched automatic operation can be realized, the operation is reliable, the fault rate is low, and the function of labor force is basically replaced in the production. With the adoption of the automatic conveying, positioning and stacking system applied to the high density fiberboard production line, the automatic degree of the production of high density fiberboards is improved remarkably and the industrial blank is filled; and meanwhile, the labor investment is decreased and the economical benefits of enterprises are increased.

Description

A kind of automatic transport location stacking system that is applied to the high-density fiber board assembly line
Technical field:
The utility model belongs to footwear material manufacturing technology field, is specifically related to a kind of automatic transport location stacking system that is applied to the high-density fiber board assembly line.
Background technology:
In recent years, along with the development of national shoe industry, the footwear material industry of China has also obtained vigorous growth, and by the end of the year 2011, the high-density fiber board assembly line in the whole nation has reached 83, but wherein there are the problems such as degree of automation is low, labour demand is large in major part.How year after year increase along with labor cost improves the level of mechanization of production, for personnel reduction and enlargement create conditions, has become the problem that production firm needs solution badly.
In the production of high density fiberboard, board fiber board is transported to assigned address by felt after formation cylinder batches shaping, and is cut by hand papercutter, and more than operation is finished automatically by machine.Yet in ensuing stacking operation, being about to board fiber board a sheet by a sheet transfer from the machine gets off and stacks into paper stack, all need staff to finish, the conformability of different employee's operations is low, manual stacking easily causes the paper stack edge not neat, and then causes setting-out unequal quality problems in edge when carrying out the setting-out operation; Simultaneously manual stacking is an operation that labour intensity is very large, also is to by the maximum operation of labour demand during whole high density fiberboard is produced.
Therefore if solve the problems referred to above that exist in the present high density fiberboard production line stacking operation, the degree of automation of just can Effective Raise producing reduces staffing, reduces quality problems, thereby improves economic benefit and the competitive power of enterprise.
Summary of the invention:
The utility model is low for degree of automation in the present high density fiberboard production of solution, the problem large to personnel demand, provide a kind of and can improve the degree of automation that high density fiberboard is produced, reduce labour demand, with the production and operation cost that reduces enterprise and the automatic transport location stacking system that is applied to the high-density fiber board assembly line of increasing economic efficiency.
The utility model is implemented by the following technical programs:
The automatic transport location stacking system that is applied to the high-density fiber board assembly line of the present utility model is characterized in that, comprises the automatic transport position fixing system, the control housing of coupled automatic piling system and control automatic transport position fixing system and automatic piling system;
Described automatic transport position fixing system comprises Automatic Carriage and is located at the belt conveyor composition of Automatic Carriage;
Described automatic piling system comprises frame, frame inside is divided into adsorption space and stacking space, at adsorption space: the belt conveyor opposite position with Automatic Carriage on frame is provided with the carriage belt conveyor, the belt conveyor of Automatic Carriage and carriage belt conveyor be the company of holding mutually, above the carriage belt conveyor, be provided with absorbing and hoisting machine, described absorbing and hoisting machine comprises the expansion link that is connected on the guide rod, the suction cup carrier that links to each other with the expansion link lower end, be provided with several suckers in suction cup carrier, top in frame is provided with guide rail, guide rail is across adsorption space and stacking space, also have movable block, described movable block top is provided with drive motor, and the below is provided with the walking gear that is driven by drive motor, described walking gear is located at the guide rail top, captives joint with guide rod in described movable block below; Bottom in the stacking space also is provided with elevator.
The belt conveyor of described Automatic Carriage is preferably by being located at transmission deflector roll, the driven roller on the Automatic Carriage and being located on transmission deflector roll, the driven roller, and its transmission felt that links to each other is formed, and driven roller links to each other with reducing motor, drives its rotation by reducing motor.
Described carriage belt conveyor comprises that the transmission deflector roll in frame left side, the transmission deflector roll of the Automatic Carriage leftmost side form with the transmission felt that is connected these two transmission deflector rolls, the transmission deflector roll of the leftmost side of the transmission deflector roll of the Automatic Carriage leftmost side of described carriage belt conveyor and the belt conveyor of Automatic Carriage is adjacent, by transmission gear both is linked to each other.The belt conveyor of carriage belt conveyor and Automatic Carriage just keeps identical speed motion like this.
Reducing motor is the core of automatic transport position fixing system, reducing motor is according to the parameter that sets on the control housing, after formation cylinder goes out cutter and cuts a sheet of paper, starts reducing motor, drive driven roller, drive various rollers operations on the Automatic Carriage, by transmitting felt board fiber board is transported to the assigned address of carriage belt conveyor, this place-centric is just over against the center of the absorbing and hoisting machine of top, when making absorbing and hoisting machine draw board fiber board, all in the center, guarantee that stacked location is consistent at every turn, thereby realize automatically location.
Described sucker preferably adopts silicon rubber suction cup, and this silicon rubber suction cup is installed on the suction cup carrier, and suction cup carrier is preferably oblong, evenly distributed 4 be listed as 5 of every row, totally 20 silicon rubber suction cup therein, these suckers communicate with each other by tracheae and receive on the vacuum total pipeline, the switching of control housing control vacuum, when vacuum was opened, each silicon rubber suction cup produced pull of vacuum, overcoming board fiber board gravity picks up it, when vacuum was closed, suction disappeared, the board fiber board free fall.
Drive motor is according to the parameter that sets on the control housing, and it is mobile at guide rail to drive walking gear, and absorbing and hoisting machine is laterally walked, and this operation moves to the elevator top with board fiber board.
Expansion link can make absorbing and hoisting machine move in vertical direction, owing to be subject to the restriction of guide rod, other direction is not subjected to displacement.
Control panel on the control housing provides human-computer interaction interface, can set operational factor thereon, and machine is finished conveying, location and stacking operation automatically by the setting value operation.
Described control housing inside is comprised of PLC control circuit and other electric elements, and control housing can be realized following function:
1. control start-stop and the running velocity of the belt conveyor of carriage belt conveyor and Automatic Carriage, so that board fiber board is carried out suitable location in the position of carriage belt conveyor.
2. the vacuum of silicon rubber suction cup of controlling the speed of travel, the absorbing and hoisting machine of start-stop, the walking gear of drive motor opens and closes, realizes that by expansion link absorbing and hoisting machine moves up and down, control absorbing and hoisting machine with this board fiber board is transferred to from adsorption space on the elevator in stacking space, realize automatic piling.
3. control the oscilaltion splicing of elevator, form paper stack.
The utility model compared with prior art, have following advantage: characteristics of the present utility model are to control each parts and device by control housing, make it according to the parameter operation of technological requirement, automatically the board fiber board after the cutting is carried out automatic piling, can realize that left unguarded moves automatically, reliable, failure rate is low has replaced labour power effect aborning basically.By being used for the automatic transport location stacking system of high density fiberboard manufacturing line, significantly improve the degree of automation that high density fiberboard is produced, filled up blank in the industry, reduce simultaneously labour's input, increased the economic benefit of enterprise.
Description of drawings:
Fig. 1 is the structural representation that is applied to the automatic transport location stacking system coronal-plane of high-density fiber board assembly line of the present utility model;
Fig. 2 is the sagittal structural representation of automatic transport location stacking system that is applied to the high-density fiber board assembly line of the present utility model;
Fig. 3 is the enlarged drawing of automatic piling system coronal-plane;
Description of reference numerals: 1-frame, 2-control housing, 3-reducing motor, 4-driven roller, 5-transmission deflector roll, 6-transmission gear, 7-transmission felt, 8-carriage belt conveyor, the 9-expansion link, 10-guide rod, 11-suction cup carrier, 12-silicon rubber suction cup, the 13-drive motor, 14-walking gear, 15-guide rail, the 16-elevator, 17-paper stack, 18-Automatic Carriage, the 19-adsorption space, 20-stacking space, 21-movable block.
The specific embodiment:
Following examples are to further specify of the present utility model, rather than to restriction of the present utility model.
Embodiment 1:
Such as Fig. 1, Fig. 2 and shown in Figure 3, the automatic transport location stacking system that is applied to the high-density fiber board assembly line of the present utility model, comprise the automatic transport position fixing system, the control housing 2 of coupled automatic piling system and control automatic transport position fixing system and automatic piling system;
Described automatic transport position fixing system comprises Automatic Carriage 18 and is located at the belt conveyor composition of Automatic Carriage, the belt conveyor of described Automatic Carriage by be located at a plurality of transmission deflector rolls 5 on the Automatic Carriage, be located at Automatic Carriage 18 the rightmost side driven roller 4 and be located on transmission deflector roll 5, the driven roller 4, and with its transmission felt that links to each other 7 compositions, driven roller 4 links to each other with reducing motor 3, drives its rotation by reducing motor 3.
Described automatic piling system comprises frame 1, frame inside is divided into adsorption space 19 and stacking space 20, at adsorption space: the belt conveyor opposite position with Automatic Carriage 18 on frame 1 is provided with carriage belt conveyor 8, described carriage belt conveyor 8 comprises the transmission deflector roll 5 in frame 1 left side, the transmission deflector roll of the Automatic Carriage leftmost side forms with the transmission felt 7 that is connected these two transmission deflector rolls, the transmission deflector roll of the leftmost side of the transmission deflector roll of the Automatic Carriage leftmost side of described carriage belt conveyor 8 and the belt conveyor of Automatic Carriage is adjacent, by transmission gear 6 both are linked to each other, so that the belt conveyor of Automatic Carriage is accepted mutually with carriage belt conveyor 8.Above the carriage belt conveyor, be provided with absorbing and hoisting machine, described absorbing and hoisting machine comprises the expansion link 9 that is connected on the guide rod 10, the suction cup carrier 11 that links to each other with expansion link 9 lower ends, suction cup carrier 11 is rectangle, be provided with 20 silicon rubber suction cups 12 in suction cup carrier 11, being 5 * 4 arranges, be provided with guide rail 15 on the top of frame 1, guide rail 15 is across adsorption space 19 and stacking space 20, also have movable block 21, described movable block 21 tops are provided with drive motor 13, and the below is provided with the walking gear 14 that is driven by drive motor 13, described walking gear 14 is located at guide rail 15 tops, captives joint with guide rod 10 in the below of described movable block 21; Be provided with elevator 16 in the bottom in stacking space.
The switching of control housing 2 control reducing motors 3, drive motor 13, elevator 16 and the vacuum pipe that links to each other with silicon rubber suction cup 12.
The automatic transport location stacking system that is applied to the high-density fiber board assembly line of present embodiment is like this operation:
At first open system on the control panel of control housing is inputted all operational factors according to the technological requirement of producing high density fiberboard.
The paper machine brings into operation, when formation cylinder batch shaping, in go out cutter cut paper, hand papercutter cardboard is divided cut after, automatic transport location stacking system device brings into operation.
At first be that control housing starts reducing motor 3, reducing motor 3 drives driven roller 4 rotations, thereby drive transmission felt 7 motions on it, thereby the belt conveyor of Automatic Carriage is brought into operation, drive 8 operations of carriage belt conveyor by transmission gear 6 again, cardboard is sent to the suitable desired location of carriage belt conveyor through transmitting felt from the belt conveyor of Automatic Carriage, finishes automatic transport and location.Then control housing control expansion link 9 descends, and the silicon rubber suction cup 12 that drives on suction cup carrier 11 and the suction cup carrier descends, after 20 silicon rubber suction cups touch board fiber board surface on the carriage belt conveyor 8; Then open vacuum, make silicon rubber suction cup produce pull of vacuum, hold board fiber board, this moment, expansion link drove the board fiber board rising; After original position was got back in rising, control housing sent signal to drive motor 13, and drive motor 13 drives walking gears 14 in guide rail 15 motions, and absorbing and hoisting machine carries out transverse shifting at guide rail, enters the stacking space thereby the drive board fiber board leaves adsorption space.During elevator 16 top in board fiber board arrives the stacking space, drive motor shuts down, and control housing disconnects the vacuum on the silicon rubber suction cup, and board fiber board this moment is owing to be subject on the splice paper table that Action of Gravity Field freely falls to elevator.Control housing sends signal and makes the absorbing and hoisting machine reposition, and this has just finished a cyclic process, and said process circular flow is pressed by system, and the cycle produces.Thereby the high density fiberboard automatic piling is become paper stack 17.
When the board fiber board of carrying during at the malposition on the carriage driving band 8 or the malposition on elevator 16, when perhaps the suction of vacuum can't be inhaled paper not, can adjust by control housing 2.
The automatic transport location stacking system that is applied to the high-density fiber board assembly line of present embodiment is applied to footwear with in the high density fiberboard production, has obtained good effect.When this cover system was not installed, the stacking operation needed 4 stackers, and other personnel that cooperate this operation are 2, need altogether 6 of labour powers.After installing and using the automatic transport location stacking system that should be used for the high density fiberboard manufacturing line, all work is replaced by machine, has saved 6 labor costs, and whole line is cut personnel more than 30%, has reduced productive costs, has improved the economic benefit of company.
Above-listed detailed description is that this embodiment limits claim of the present utility model for the specifying of the utility model possible embodiments, and does not allly break away from the equivalence that the utility model does and implements or change, all should be contained in the claim of this case.

Claims (4)

1. an automatic transport location stacking system that is applied to the high-density fiber board assembly line is characterized in that, comprises the automatic transport position fixing system, the control housing of coupled automatic piling system and control automatic transport position fixing system and automatic piling system;
Described automatic transport position fixing system comprises Automatic Carriage and is located at the belt conveyor composition of Automatic Carriage;
Described automatic piling system comprises frame, frame inside is divided into adsorption space and stacking space, at adsorption space: the belt conveyor opposite position with Automatic Carriage on frame is provided with the carriage belt conveyor, the belt conveyor of Automatic Carriage and carriage belt conveyor be the company of holding mutually, above the carriage belt conveyor, be provided with absorbing and hoisting machine, described absorbing and hoisting machine comprises the expansion link that is connected on the guide rod, the suction cup carrier that links to each other with the expansion link lower end, be provided with several suckers in suction cup carrier, top in frame is provided with guide rail, guide rail is across adsorption space and stacking space, also have movable block, described movable block top is provided with drive motor, and the below is provided with the walking gear that is driven by drive motor, described walking gear is located at the guide rail top, captives joint with guide rod in described movable block below; Bottom in the stacking space also is provided with elevator.
2. the automatic transport that is applied to the high-density fiber board assembly line according to claim 1 is located stacking system, it is characterized in that, the belt conveyor of described Automatic Carriage is by being located at transmission deflector roll, the driven roller on the Automatic Carriage and being located on transmission deflector roll, the driven roller, and with its transmission felt composition that links to each other, driven roller links to each other with reducing motor, drives its rotation by reducing motor.
3. the automatic transport that is applied to the high-density fiber board assembly line according to claim 1 is located stacking system, it is characterized in that, described carriage belt conveyor comprises that the transmission deflector roll in frame left side, the transmission deflector roll of the Automatic Carriage leftmost side form with the transmission felt that is connected these two transmission deflector rolls, the transmission deflector roll of the leftmost side of the transmission deflector roll of the Automatic Carriage leftmost side of described carriage belt conveyor and the belt conveyor of Automatic Carriage is adjacent, by transmission gear both is linked to each other.
4. the automatic transport that is applied to the high-density fiber board assembly line according to claim 1 is located stacking system, it is characterized in that, described sucker is silicon rubber suction cup, this silicon rubber suction cup is installed on the suction cup carrier, and suction cup carrier is rectangle, therein evenly distributed 4 row, 5 of every row, totally 20 silicon rubber suction cup, these silicon rubber suction cups communicate with each other by tracheae and receive on the vacuum total pipeline, the switching of control housing control vacuum.
CN 201220303537 2012-06-26 2012-06-26 Automatic conveying, positioning and stacking system applied to high density fiberboard production line Active CN202670855U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104291145A (en) * 2013-07-19 2015-01-21 昆山巨闳机械科技有限公司 Phenolic paper automatic proportioning and stacking system
CN105752680A (en) * 2016-04-08 2016-07-13 滁州艾普机电科技有限公司 Feeder of automatic refrigerator side plate film marking line
CN105834590A (en) * 2016-05-11 2016-08-10 温州职业技术学院 Complete set of equipment applied to full-automatic laser engraving of paper
WO2018040266A1 (en) * 2016-08-31 2018-03-08 盐城雄鹰精密机械有限公司 Automatic single-plate stacking machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104291145A (en) * 2013-07-19 2015-01-21 昆山巨闳机械科技有限公司 Phenolic paper automatic proportioning and stacking system
CN105752680A (en) * 2016-04-08 2016-07-13 滁州艾普机电科技有限公司 Feeder of automatic refrigerator side plate film marking line
CN105834590A (en) * 2016-05-11 2016-08-10 温州职业技术学院 Complete set of equipment applied to full-automatic laser engraving of paper
CN105834590B (en) * 2016-05-11 2018-03-02 温州职业技术学院 Full-automatic paper laser engraving outfit
WO2018040266A1 (en) * 2016-08-31 2018-03-08 盐城雄鹰精密机械有限公司 Automatic single-plate stacking machine

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: GUANGDONG WALKKIND TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: GUANGDONG WALKKING SPECIAL FIBREBOARD TECHNOLOGY CO., LTD.

CP03 Change of name, title or address

Address after: 528137, No. 19, A District, Sanshui science and Technology Industrial Zone (Sanshui), Sanshui District, Guangdong, Foshan, Leping

Patentee after: WALKKIND TECHNOLOGY, INC.OF GUANGDONG

Address before: 528137 No. 19, A zone, central science and Technology Industrial Zone, Sanshui District, Guangdong, Foshan

Patentee before: Guangdong Walkking Special Fibreboard Technology Co., Ltd.

C56 Change in the name or address of the patentee
CP02 Change in the address of a patent holder

Address after: 528137 No. 19, A zone, central science and Technology Industrial Zone, Sanshui District, Guangdong, Foshan

Patentee after: WALKKIND TECHNOLOGY, INC.OF GUANGDONG

Address before: 528137, No. 19, A District, Sanshui science and Technology Industrial Zone (Sanshui), Sanshui District, Guangdong, Foshan, Leping

Patentee before: WALKKIND TECHNOLOGY, INC.OF GUANGDONG